Vergnano katalog

CONSULTATION GUIDE Tap application table

See pages 14 ÷ 32 >

TAP APPLICATION TABLE

ARTICLE LEGEND

A … P … S … H … B …

Taps for Generic Applications High Performance Taps

A

A

A

A

A

A

SERIES

Synchronous Taps Solid Carbide Taps

3

13

Taps with internal coolant supply

MATERIAL

… FC … FP

Taps for blind holes Taps for through holes

CHAMFER FORM

… S … L … N … R

Taps with increased relief Taps with long shank Forming taps with oil grooves Taps with short chamfer (Form E) Taps for wire thread inserts Taps with left hand thread Taps with interrupted thread

13 4

TYPE OF HOLE

Forming taps with internal coolant supply and radial outlet

7

13

TiX

COATING

… E … EG … LH … AZ

LUBRICATION

TAP MATERIAL

HSS Conventional high speed steel HSSE Conventional high speed steel HSSK Powder metallurgy high speed steel HSSZ Powder metallurgy high speed steel HSSP Powder metallurgy high speed steel HM Solid Carbide

A15 S A15 S A15 S A15 S

A15 S A15 S A15 S A15 S

4H 6H/6HX 6G/6GX 7G/7GX 6H +0,1 6H MOD 6H/6HX 6G/6GX 2B/2BX 3B 2B/2BX 3B

M 4H 6H/6HX 6G/6GX 7G/7GX 6H +0,1 EG-M 6H MOD EG-M M

47 45 48 49

47 45 48 49

A15 S

A15 S

45

6

13

LUBRICATION

A17 S A17 S A19 S A19 S A20 S A20 S

A17 S

A17 S A17 S A19 S

A17 S

86 90

86

86 90

MF 6H/6HX 6G/6GX 2B/2BX 3B UNC UNF 2B/2BX 3B

E Emulsion O Oil MQL Minimum quantity lubrication

MF

13 8

A27 FP

A27 FP

A19 S

102

102

104 104 112 112 117 122

104

1

UNC

TAP APPLICATION TABLE LEGEND

A28 FP

A28 FP

A20 S

A20 S

110

110

112

UNF

34 Product code / page

A1

A119

A119

8-UN 2B G ISO 5969/X G

2B

117

8-UN

ISO 5969/X A26 FP

A18 S

A18 S

A18 S

120

122

1

Ideal tap / cutting speed m/min Suitable tap / cutting speed m/min

20-25

l

5

13

Rp (BSPP) Rc (BSPT) --

-- --

Rp (BSPP) Rc (BSPT)

15-20

m

BSW NPT -- BSW mc NPT -- NPTF -- NPTF

mc A24 FP

130

-- --

ISO 513

Material

Group

Application

R. N/mm 2

Lubrication

ISO 513

Group

P.1

P.1 P.2 P.3 P.4 P.5 P.6 P.7 M.1 M.2 K.1 K.2 K.3

20-25 15-20 12-15

200 - 400 E, O, MQL 350 - 700 E, O, MQL 350 - 850 E, O, MQL 500 - 850 E, O, MQL 850 - 1200 E, O, MQL m 12-15 10-12 l l 8-10

18-20 20-25 15-20 12-15

18-20 20-25 15-20 12-15

30-35 30-35 25-30 20-25 10-15

30-35 30-35 25-30 20-25 10-15

Mild / magnetic steel

l l l

m

m

m

m

P.2 P.3 P.4 P.5 P.6

Construction steel, case hardening steel

l l l

l l l

l l l l

l l l l

Carbon steel

1

13

P

P

Steel

Alloyed steel / tempered steel Alloyed steel / tempered steel Alloyed steel / high strength steel

3-5

3-5

m

m

1200 - 1600

O

P.7 Ferritic stainless steel, martensitic stainless steel, precipitation hardening

10-15 10-15

10-15 10-15

< 1000 E, O, MQL < 850 E, O, MQL

5-7 5-7 2-3

5-7 5-7 2-3

m m m

m m m

l l

l l

M.1 M.2 K.1 K.2 K.3 N.1 N.2 N.3 N.4 N.5 N.6 N.7 N.8 N.9

Austenitic stainless steel Ferritic+austenitic (Duplex)

M

M

Stainless steel

< 1000

O, MQL

6-8

6-8

m

m

Grey cast iron

< 1000 E, O, MQL < 1000 E, O, MQL l 8-10

K

K

12-15

15-20

15-20

25-30

25-30

Cast iron

Nodular cast iron, malleable cast iron, tempered cast iron

l

l

l

l

l

Austempered ductile iron (ADI)

< 1400

O, MQL

N.1 N.2 N.3 N.4 N.5 N.6 N.7 N.8 N.9 N.10

20-25 15-20 15-20

< 300 E, O, MQL < 500 E, O, MQL < 500 E, O, MQL < 600 E, O, MQL 250 - 350 E, O, MQL < 700 E, O, MQL < 700 E, O, MQL m m m 12-15 10-12 10-12 m m 10-12 8-10

Pure aluminium

18-20 20-25 20-25

18-20 20-25 20-25

30-35 30-35 30-35

30-35 30-35 30-35

l

m

m

m

m

2

13

Aluminium Aluminium alloys

Aluminium wrought and die cast alloys with Si < 0,5% (long chipping) Aluminium wrought and die cast alloys with Si < 10% (medium chipping)

m m

l l

l l

l l

l l

Aluminium die cast alloys with Si > 10% (short chipping)

15-20 12-15

Pure copper

15-18 15-18

15-18 15-18

25-30 25-30

25-30 25-30

l

m

m

m

m

13 9

Copper Copper alloys Brass Bronze Magnesium Magnesium alloys Titanium Titanium alloys

N

N

Copper alloys (long chipping), soft brass Copper alloys (short chipping), hard brass

m

l

l

l

l

High strength bronze

700 - 1500

O

Pure magnesium, magnesium alloys

120 - 300 E, O, MQL 240 - 400 E, O, MQL 400 - 600 E, O, MQL 600 - 1000 O, MQL 400 - 600 E, O, MQL 600 - 1000 O, MQL

N.10 High strength magnesium alloys

S.1 S.2 S.3 S.4 H.1 H.2

S.1 S.2 S.3 S.4 H.1 H.2

Pure titanium Titanium alloys

8-10

8-10

m

m

S

S

Pure nickel Nickel alloys

8-10

8-10

12-15

12-15

m

m

m

m

Nickel Nickel alloys

Alloyed steel, hardness HRC 44-55 Alloyed steel, hardness HRC 56-63

- -

O O

Hardened materials

H

H

16 | vergnano

*For specific material examples see “Technical Information” section on page246

In order to select the correct tap, follow steps 1 to 9.

1

Material

6 7 8 9

Tolerance Coating

2 3 4 5

Material subgroup

Hole type

Tool code (page) Cutting parameters

Thread depth Thread type

10 | vergnano

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