CAT.WEZ.8/24
CAT.WEZ.1/20
High-Precision Shoulder Milling Cutter
Series
The New Standard in 90° Shoulder Milling
90° Shoulder Milling WEZ Series
Series
■ Features ● Supports Wide Range of Machining Operations Applicable to various machining applications, the cutter lineup includes diameters of .500” -6.000” inch bodies (ø14 to ø160mm metric bodies), enabling large ramping angles. ● Excellent Machining Quality A combination of optimized cutting edge design and high-precision molding technology result in superb wall
surface accuracy and surface nish quality. ● Outstanding Sharpness with Low Resistance
Reduces machining noise and suppresses burrs. Lineup includes ground inserts with a focus on sharpness. ● ACU2500 General-purpose Grade for a Wide Range of Materials Introducing the new grade ACU2500, supports machining in a wide range of applications and materials. ● WEZR - Repeater Milling Introducing WEZR, High-efciency shoulder milling of deep steps. Inserts for WEZR are arranged in multiple
steps forming a long cutting edge, to enable high-efciency shoulder milling of deep steps.
■ Product Range (Body)
Diameters in Stock (inch)
Type
ø2.500”
ø1.000”
ø1.250”
ø1.500”
ø2.000”
ø3.000”
ø4.000”
ø6.000”
ø0.500” ø0.625” ø0.750”
WEZ20000R
8
6
7
WEZ30000R
5 7
6
5
6 8
8
*
*
*
*
WEZ20000EW
5
2
3 4
2 3
1
WEZ20000EMW
2
2 3
3
*
*
*
WEZ20000ELC
2 3
3
4
3
2
*
*
WEZ30000EW
2
3
5
4
WEZ30000EMW
3
2
*
*
WEZ30000ELC
3
4
3
2
● Numbers inside are number of teeth
Diameters in Stock (mm) ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125
Type
ø160
9 12 9 12
5 7
6 8
7 10 7 10
WEZ 11000RS
4 6
WEZ 11000R
Inch
8 10 12 8 10 12
3 5
4 6
4 7 4 7
5 6 9 11 8
WEZ 17000RS
3
4
6 9 11
5 8
WEZ 17000R
Inch
* *
*
2 3
2 4
3
2 4 5 3
2 6
5 7
4
*
WEZ 11000E
1 2 2
3
4 4
5
8 10
*
*
2 3
*
*
*
*
WEZ 11000EL
1 2 2 2 2
2 2
2 3
2
3
2
3
* * * *
* * * *
3 5 3 5
4 6 4 6
*
*
WEZ 17000E
2
2 3
2 3
3
3 4
7
2 4
3
*
WEZ 17000EL
2
2 2 2 3
2
● Numbers inside are effective number of teeth *mark: Different-diameter shanks in stock
Inch Inch Arbor
2
90° Shoulder Milling WEZ Series
■ Chipbreaker Lineup
S
Work Material
S
L
G
H
F
F
L
Chipbreaker
G
H
20°
28°
28°
11 Type Not Available
28°
10°
20°
28°
28°
17 Type
28°
Light Cutting Medium Finishing Low-burr design
Main Chipbreaker General-purpose to Interrupted Milling
Heavy Cutting Heavy interrupted machining Hardened Steel
Cutting Edge Strength
Light Cutting Low-rigidity Milling
Applications
For Non-Ferrous Metals
■ Product Range - WEZ Inserts
Nose Radius (inch / mm )
Type
.008 / 0.2 .016 / 0.4 .020 / 0.5 .031 / 0.8
.039 / 1.0
.047 / 1.2
.063 / 1.6
.079 / 2.0 .094 / 2.4
.118 / 3.0 .126 / 3.2
.157 / 4.0
.197 / 5.0
.252 / 6.4
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
AOMT11T3 ○○ PEER-G AOMT11T3 ○○ PEER-H AOET11T3 ○○ PEER-F AOET11T3 ○○ PEFR-S AOMT1705 ○○ PEER-L AOMT1705 ○○ PEER-G AOMT1705 ○○ PEER-H AOET1705 ○○ PEER-F AOET 1705 ○○ PEFR-S
● ●
● ● ●
● ● ●
● ● ●
● ●
● : Standard stock
■ Outstanding Surface Quality
■ Insert Size Comparison
WEZ Series
Competitor B
AO □ T17 Type
AO □ T11 Type
Machine: Vertical Machining Center BT50, Part Material: 4140 Steel Tool: WEZ 17100RS08 (ø100, 8 flutes) Insert: AOMT 170508PEER-G (ACU2500) Cutting conditions: v c = 820 SFM, f z = .006 IPT, a p = .079”, a e = 3.35” Dry
10
5
-5 0
0.1mm
0.1mm
-10 (µm)
Ra 0.5µm, Rz 3.3µm Ra 1.2µm, Rz 5.1µm
■ Excellent Squareness
1.000
.945”
First Cut (.236”)
.787
.709”
Second Cut (.236”)
.590
.472”
Third Cut (.236”)
.394
WEZ Series
.236”
.197
Fourth Cut (.236”)
Competitor A
0
0m0m”
-.0004
.0016 .0012 .0008 0 .0004
.002
Cutting width .197”
Deviation (inch)
Machine: Vertical Machining Center BT40, Part Material: 1050 Steel Tool: WEZ 11020E03 (ø20, 3 flutes) Insert: AOMT 11T308PEER-G (ACU2500) Cutting conditions: v c = 500 SFM, f z = .006 IPT, a p = .236” x 4 passes, a e = 0.197” Dry
a p
a e
3
90° Shoulder Milling WEZ Series
■ Insert Grades Selection Guide The WEZ Series debuts with brand new inserts grades: ACP2000, ACP3000, ACK2000, ACK3000, DL2000, H20, T2500A & ACU2500. Highlighted by the newly developed general-purpose ACU2500 Grade, suitable for a wide range of materials. Enhanced lineup of coatings in addition to carbide and cermet for milling steel, stainless steel, cast iron, exotic materials, and aluminum alloy.
Finishing to Light Cut
Medium Cut
Rough to Heavy Cut
Finishing to Light Cut
Medium Cut
Rough to Heavy Cut
Work Materials
Work Materials
ACP2000
ACK2000
C
C
ACU2500
ACK3000
P
P
Cast Iron
ACU2500
ACP3000
Steel
P
P
T2500A
DL2000
P
ACU2500
P
Stainless Steel
Non-Ferrous Metal
ACM200
C
H20
ACM300
Exotic Alloy
P
: CVD : PVD C P The letters "C" and "P" at the end of each grade indicate the coating type.
■ Coating Features
New Absotech TM (absolute technology) coating technology for absolute stability
CVD
PVD
New Super Multi-Layered Composition
Special Surface Treatment Suppresses thermal cracking by introducing high compressive stress, resulting in chipping resistance more than twice as good as conventional types By controlling the growth direction, Al2O3 is reinforced for crater wear resistance more than twice as good as conventional types Crystal Orientation Control Al 2 O 3
Al 2 O 3
High Adhesion Strength Significantly improved coating adhesion Chipping resistance more than twice as good as conventional types conventional wear resistance due to a fine crystal structure AlTiCrBN-based nano-layered coating Higher hardness and twice the
Film
5nm
TiCN
Cross Section of Cutting Edge Coating TEM Image
High Hardness TiCN
Increased TiCN hardness by using a C-rich composition for flank wear resistance more than twice as good as conventional types
Carbide substrate
Carbide substrate
Applicable Grades: ACP2000, ACK2000
Applicable Grades: ACU2500, ACP3000, ACK3000
Coating Thickness (μm)
Work Materials
Grades
Features
General-purpose grade for steel, stainless steel, and cast iron Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus a new coating with excellent wear resistance and chipping resistance, realizing stable long tool life with various work materials. Stable long tool life in high-speed machining is acheived with a new coating and a tough carbide substrate with excellent thermal crack resistance. Thanks to the excellent thermal crack resistance conferred by high thermal conductivity and the improved toughness due to the finer and more uniform structure. This cermet grade produces high levels of fracture resistance and wear resistance. Adopts a very tough carbide substrate, plus a new coating with excellent wear resistance and chipping resistance, results in stable long tool life for wet machining of steel.
Steel
Stainless Steel
ACU2500
3
Cast Iron
Exotic Alloy
ACP2000
10
ACP3000
3
Steel
T2500A
—
Manages superb stability in machining of high-hardness stainless steel, due to a high-strength carbide substrate and highly wear-resistant coating.
ACM200
6
Exotic Allo
y
Stainless Steel
Executes superb stability in machining of stainless steel, due to a high-strength carbide substrate and highly chipping-resistant coating.
ACM300
3
Stable long tool life with high-speed machining of cast iron is attained by adopting a new coating with excellent thermal resistance and a tough carbide substrate. Utilizes a carbide substrate with excellent wear resistance, in addition to a new coating with excellent wear resistance and chipping resistance, resulting in stable long tool life in dry machining of cast iron. DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion resistance. Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.
ACK2000
10
Cast Iron
ACK3000
3
DL2000
0.5
Non-Ferrous Metal
H20
—
4
90° Shoulder Milling WEZ Series
■ Recommended Cutting Conditions
Cutting Width a e = 0.393”
WEZ11 Type Tool: WEZ11020E03, Insert: AO o T11T3 Cutting Conditions: Depth of Cut = 0.118", Cutting Width = 0.393", Dry
Depth of Cut a p = 0.118”
Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000 Feed Rate per Tooth f z (IPT) Min. - Max. 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.003 - 0.007 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.004 - 0.014 Cutting Speed v c (SFM) Min. - Max.
Part Material
125 G 885 - 1,335 985 - 1,450 820 - 1,265 755 - 1,190 190 G 560 - 975 660 - 1085 500 - 905 430 - 830 250 G 460 - 800 525 - 885 400 - 725 345 - 670 270 G 360 - 635 430 - 705 330 - 600 280 - 545 300 G 230 - 400 265 - 440 200 - 360 165 - 325 180 G 525 - 920 625 - 1015 460 - 850 400 - 775 275 G 310 - 550 360 - 600 265 - 500 230 - 450 300 G 280 - 475 330 - 550 250 - 450 215 - 415 350 G 200 - 365 230 - 400 165 - 325 150 - 310
Steel, Carbon Steel 1015
1045
1045 Hardened High Carbon Steel
High Carbon Steel, Hardened Low-alloy Steel 4140, 8620
P
4140, 8620 Hardened 4140, 8620 Hardened 4140, 8620 Hardened
200 G 460 - 800 525 - 885 400 - 740 325 G 180 - 310 200 - 365 165 - 290
High Alloy Steel, D2, H13, A2
D2, H13, A2 Hardened
Stainless Steel 430 & others (Martensitic / Ferritic) Stainless Steel 403 & Others (Martensitic Hardened)
200 G 360 - 620
460 - 685 300 - 505
M
240 G 330 - 550
410 - 620 265 - 450
304/316 Stainless Steel (Austenitic)
180 G 400 - 650
500 - 725 330 - 550
G 500 - 905 G 300 - 550 G 100 - 200 G 200 - 365
820 - 1,265 560 - 975 500 - 760 330 - 580
Cast Iron
K
Ductile Cast Iron
115 - 220 85 - 180 230 - 400 165 - 325
Exotic Alloy Heat-resistant Alloy
S
Ti Alloy
S S S
1,640 - 3,610 560 - 905 985 - 1,265
Aluminum Alloy Si less than 12.6% Aluminum Alloy Si more than 12.6%
N
Copper Alloy
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work material rigidity, depth of cut and other factors. Note
Cutting Width a e = 0.630”
WEZ17 Type Tool: WEZ17032E03, Insert: AO o T1705 Cutting Conditions: Depth of Cut = 0.197", Cutting Width = 0.630", Dry
Depth of Cut a p = 0.197”
Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000 Feed Rate per Tooth f z (IPT) Min. - Max. 0.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.0080.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.014 Cutting Speed v c (SFM) Min. - Max.
Part Material
125 G 935 - 1,4101,035 - 1,520870 - 1,335 790 - 1,245 190 G 590 - 1,030 690 - 1,140 525 - 960 445 - 865 250 G 475 - 830 560 - 920 430 - 775 360 - 705 270 G 380 - 670 445 - 740 330 - 615 300 - 560 300 G 230 - 420 280 - 455 215 - 380 180 - 350 180 G 560 - 960 660 - 1,065 495 - 905 430 - 815 275 G 330 - 560 380 - 635 280 - 525 250 - 490 300 G 300 - 505 345 - 560 250 - 470 215 - 430 350 G 215 - 360 250 - 420 180 - 345 165 - 310
Steel, Carbon Steel 1015
1045
1045 Hardened High Carbon Steel
High Carbon Steel, Hardened Low-alloy Steel 4140, 8620
P
4140, 8620 Hardened 4140, 8620 Hardened 4140, 8620 Hardened
200 G 475 - 830 560 - 920 430 - 775 325 G 180 - 325 215 - 360 165 - 310
High Alloy Steel, D2, H13, A2
D2, H13, A2 Hardened
Stainless Steel 430 & others (Martensitic / Ferritic) Stainless Steel 403 & Others (Martensitic Hardened)
200 G 380 - 630
475 - 705 330 - 525
M
240 G 345 - 560
430 - 635 280 - 470
304/316 Stainless Steel (Austenitic)
180 G 410 - 685
525 - 760 345 - 580
G 525 - 960 G 315 - 580 G 100 - 220 G 200 - 380
870 - 1,335 590 - 1,030 525 - 800 345 - 620
Cast Iron
K
Ductile Cast Iron
115 - 220 85 - 180 250 - 420 165 - 350
Exotic Alloy Heat-resistant Alloy
S
Ti Alloy
1,640 - 3,610 560 - 905 985 - 1,265
S S S
Aluminum Alloy Si less than 12.6% Aluminum Alloy Si more than 12.6%
N
Copper Alloy
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work material rigidity, depth of cut and other factors. Note
5
90° Shoulder Milling WEZ Series
■ Wide Range of Applications ● Supports Ramping/Helical Milling/Plunge Cutting
■ Optimized Body Design ● Stable Insert Clamping
Face Milling Shoulder Milling Side Milling Slot Milling
Plunge Cutting
Hole Expansion Drilling
Ramping Helical Milling
(WEZ11 Type)
■ Ramping / Helical Milling Upper Limits Ramping
Machining with prepared hole
Machining From Solid
Pitch
Pitch
RMPX
a
p
DC
DC
DC
Work Dia.
Work Dia.
WEZ11
*The table shows values with nose radius 0.031".
Machining From Solid
Machining with prepared hole
Tool Dia. DC 0.500" 0.625" 0.750" 1.000" 1.250" 1.500" 2.000" 2.250"
Max. Ramping Angle RMPX (°)
Max. Machining Dia. (inch)
Maximum Pitch Min. Machining Dia. (inch)
Maximum Pitch Min. Machining Dia. (inch)
Maximum Pitch
6.5
0.892'' 1.142'' 1.392'' 1.892'' 2.392'' 2.892'' 3.892'' 4.892''
0.141'' 0.300'' 0.245'' 0.186'' 0.157'' 0.138'' 0.117'' 0.109''
0.772'' 1.014'' 1.258'' 1.754'' 2.251'' 2.749'' 3.747'' 4.746''
0.092'' 0.220'' 0.186'' 0.149'' 0.130'' 0.116'' 0.101'' 0.096''
0.710'' 0.805'' 1.030'' 1.523'' 2.021'' 2.520'' 3.520'' 4.520''
0.062'' 0.057'' 0.052'' 0.050'' 0.048'' 0.046'' 0.043'' 0.044''
10.5
7.1 4.0 2.7 1.9 1.2 0.9
WEZ17
Machining From Solid
Machining with prepared hole
Tool Dia. DC 1.000" 1.250" 1.500" 2.000" 2.500"
Max. Ramping Angle RMPX (°)
Max. Machining Dia. (inch)
Maximum Pitch Min. Machining Dia. (inch)
Maximum Pitch Min. Machining Dia. (inch)
Maximum Pitch
10.0
1.892'' 2.392'' 2.892'' 3.892'' 4.892''
0.488'' 0.367'' 0.308'' 0.246'' 0.211''
1.605'' 2.101'' 2.599'' 3.596'' 4.595''
0.316'' 0.256'' 0.225'' 0.191'' 0.170''
1.293'' 1.792'' 2.292'' 3.293'' 4.293''
0.068'' 0.067'' 0.065'' 0.062'' 0.059''
6.0 4.2 2.5 1.7
■ Plunge Cutting Upper Limit
Max. a e (inch)
WEZ11 Type 0.118" WEZ17 Type 0.197"
a e
6
90° Shoulder Milling WEZ Series
■ Shoulder Milling Tool Selection Guide
TSX Series
Series
Single-Sided insert with 2 Corners
Double-Sided insert with 4 Corners
Wall Accuracy
Cutting Force
Surface Roughness
Cutting Edge Strength
Chip Control
Number of Edges
DFC Series Double-Sided insert with 6 Corners
WFX Series
Single-Sided, 4 Corners
Cutting edge strength Top Recommendation ★★★:
★★★ ★ ★★★ Shoulder accuracy
★★★ ★★★ Cutting resistance Chip control
Number of corners
Surface finish ★★★ ★★★
★
WEZ Series
★★ ★ ★★
★★★ ★★
★★ ★★★ ★★★
TSX Series
DFC Series
★★
★★
★★★
WFX Series
More details on TSX / DFC / WFX Milling Cutters at www.sumicarbide.com
7
90° Shoulder Milling WEZ Series
WEZ Shellmill Type - 11mm Insert
.394”
Radial
-7° to -11° 14° to 15°
Rake Angle
Axial
Fig 2
Fig 1
Fig 3
DCSFMS
DCSFMS
DCSFMS
KWW DCB
KWW DCB
KWW DCB
D1 DC D2 D3
D2 D1 DC
D1 DC
Body (Shellmill)
Dimensions (inch/ mm )
Weight (lbs/ kg )
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Bolt D3
Number of Teeth
Cat. No.
Fig
● ●
1.500 1.339 1.750 .750 2.000 1.500 1.750 .750
.312 .312
.190 .190 .220
.750 .609 .406 - .750 .609 .406 - .750 .797 .531 -
6 7
.441 1 .816 1
WEZ21500R06 WEZ22000R07 WEZ22500R08
● 2.500 1.750 1.750 1.000 .375
8 1.213 1
WEZ11040RS04 WEZ11040RS06 WEZ11050RS05 WEZ11050RS07 WEZ11063RS06 WEZ11063RS08 WEZ11080RS07 WEZ11080RS10 WEZ11100RS09 WEZ11100RS12
40 40 50 50 63 63
33 33 41 41 50 50 55 55 70 70 55 55 70 70
40 40 40 40 40 40 50 50 50 50
16 16 22 22 22 22 27 27 32 32
8.4 8.4
5.6 5.6 6.3 6.3 6.3 6.3
18 18 20 20 20 20 22 22 32 32 25 25 32 32
14 9 - 14 9 - 18 11 - 18 11 - 18 11 - 18 11 - 20 14 - 20 14 -
4 6 5 7 6 8 7
.21 .20 .32 .31 .58 .57
1 1 1 1 1 1 1 1 3 3 1 1 2 2
10.4 10.4 10.4 10.4 12.4 12.4 14.4 14.4
* 80 * 80 100 100 * 80 * 80 * 100 * 100
7 7 8 8 6 6 8 8
1.08 1.07 1.57 1.56 1.09 1.08 2.12 2.10
10
46 - 46 -
- -
9
12
WEZ11080R07 WEZ11080R10 WEZ11100R09 WEZ11100R12
50 25.4 50 25.4
9.5 9.5
20 14 - 20 14 - 46 27 18 46 27 18
7
10
63 31.75 12.7 63 31.75 12.7
9
12
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm).
WEZ 11 050 R S 07 Identification Code - Metric Cutter Series Insert Size Cutter Dia. Feed Direction Metric Bore Number of Teeth
WEZ 2 2000 R 05 Identification Code - Inch Cutter Series Insert Size Cutter Dia. 2.000” Feed Direction Number of Teeth
Parts
Integrated Wrench
Anti-seizure Paste
Torx Screw
Applicable Cutter
N m
Inch Metric WEZ20000 Series WEZ11000 Series BFTX0306IP
1.5 TRDR08IP SUMI-P
Coolant Through Bolts
Applicable Cutter
WEZ21500R06 WEZ22000R07 WEZ22500R08
BFXH 3/8 X 1 BFXH 3/8 X 1
BFXH 1/2 X 11/4
N m Recommended Tightening Torque (N·m) ● : USA stocked item : worldwide warehouse item
8
90° Shoulder Milling WEZ Series
WEZ Shellmill Type - 17mm Insert
Radial
-4° to -9° 10° to 15°
.591”
Rake Angle
Axial
Fig 5
Fig 1
Fig 2
Fig 3
Fig 4
DCSFMS
DCSFMS
DCSFMS
DCSFMS
DCSFMS
KWW DCB
KWW DCB
ø66.7
KWW DCB
KWW DCB
4-ø14
KWW DCB
D1 DC D2 D3
D2 D1 DC
D1 DC
D1 DC
D1 DC
Body (Shellmill)
Dimensions (inch/ mm )
Weight (lbs / kg )
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Bolt D3
Number of Teeth
Cat. No.
Fig
● ● ● ● ● ● ●
2.000 1.500 1.750 .750 2.500 1.750 1.750 1.000 3.000 2.250 1.750 1.000 3.000 2.250 1.750 1.000 4.000 3.543 2.500 1.500 4.000 3.543 2.500 1.500 6.000 4.380 2.500 1.500
.312 .375 .375 .375 .625 .625 .625
.190 .220 .220 .220 .380 .380 .380
.750 .750 .750 .750
.609 .406 - .797 .531 - .797 .531 - .797 .531 -
5 .728 1 6 1.124 1 5 1.940 1 7 1.918 1
WEZ32000R05 WEZ32500R06 WEZ33000R05 WEZ33000R07 WEZ34000R06 WEZ34000R08 WEZ36000R08 WEZ17040RS03 WEZ17040RS04 WEZ17050RS03 WEZ17050RS05 WEZ17063RS04 WEZ17063RS06 WEZ17080RS04 WEZ17080RS07 WEZ17100RS05 WEZ17100RS08 WEZ17125RS06 WEZ17125RS09 WEZ17125RS11 WEZ17160RS08 WEZ17160RS10 WEZ17160RS12 WEZ17080R04 WEZ17080R07 WEZ17100R05 WEZ17100R08 WEZ17125R06 WEZ17125R09 WEZ17125R11 WEZ17160R08 WEZ17160R10 WEZ17160R12
1.000 2.000 1.181 0.781 6 4.982 3 1.000 2.000 1.181 0.781 8 5.115 3 1.000 2.000 1.181 0.781 8 11.861 5
3 4 3 5 4 6 4 7 5 8 6 9
1 1 1 1 1 1 1 1 3 3 1 1 1 5 5 5 1 1 2 2 1 1 1 4 4 4
40 40 50 50 63 63
33 33 41 41 50 50 55 55 70 70 80 80 80
40 40 40 40 40 40 50 50 50 50 63 63 63 63 63 63
16 16 22 22 22 22 27 27 32 32 40 40 40 40 40 40
8.4 8.4
5.6 5.6 6.3 6.3 6.3 6.3
18 18 20 20 20 20 22 22 32 32 29 29 29 29 29 29 25 25 32 32
14 14 18 18 18 18 20 20 46 46 52 52 52 90 90 90 20 20 46 46 55 55 55 72 72 72
9 9
- - - - - - - - - - - - - - - - - -
.19 .16 .30 .26 .54 .51
10.4 10.4 10.4 10.4 12.4 12.4 14.4 14.4 16.4 16.4 16.4 16.4 16.4 16.4
11 11 11 11 14 14
*80 *80 100 100 125 125 125
7 7 8 8 9 9 9 9 9 9 6 6 8 8
1.10 1.05 1.58 1.57 3.04 3.07 3.02 5.24 5.31 5.26 1.10 1.06 2.08 2.07 3.09 3.11 3.06 5.04 5.09 5.04
- -
29 29 29
11
8
160 130 160 130 160 130
- - -
10 12
4 7 5 8 6 9
*80 *80
55 55
50 25.4 50 25.4
9.5 9.5
14 14
*100 70 *100 70
63 31.75 12.7 63 31.75 12.7
27 18 27 18
125 125 125
80 80 80
63 38.1 63 38.1 63 38.1 63 50.8 63 50.8 63 50.8
15.9 15.9 15.9 19.1 19.1 19.1
10 10 10 11 11 11
35.5 35.5 35.5
30 30 30
- - - - - -
11
8
160 100 160 100 160 100
38 38 38
- - -
10 12
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm).
WEZ 3 2000 R 05 Identification Code - Inch Cutter Series Insert Size Cutter Dia. Feed Direction Number of Teeth
WEZ 17 100 R S 05 Identification Code - Metric Cutter Series Insert Size Cutter Dia. Feed Direction Metric Number of Teeth
Parts - Inch
Parts - Metric
Integrated Wrench
Detachable Wrench Handle Grip
Detachable Wrench Bit
Anti-seize Paste
Integrated Wrench
Detachable Wrench Handle Grip
Detachable Wrench Bit
Anti-seize Paste
Torx Screw
Torx Screw
Coolant Through Bolt
Applicable Cutter
Applicable Cutter
N m
N m
WEZ32000R05BFXH 3/8 X 1 WEZ32500R06BFXH 1/2 X 11/4 WEZ33000R05BFXH 1/2 X 11/4 WEZ33000R07BFXH 1/2 X 11/4 WEZ34000R06BFXH 3/4 X 2 WEZ34000R08BFXH 3/4 X 2 WEZ36000R08 —
WEZ17100R(S)05 WEZ17100R(S)08 WEZ17125R(S)06 WEZ17125R(S)09 WEZ17125R(S)11 WEZ17160R(S)08 WEZ17160R(S)10 WEZ17160R(S)12
— HPS1015 TRB15IP
— HPS1015
BFTX0409IP 3.0
TRB15IP SUMI-P
BFTX0409IP 3.0
SUMI-P
—
TRDR15IP
— —
TRDR15IP
N m Recommended Tightening Torque (N·m) ● USA stocked item : worldwide warehouse item
9
90° Shoulder Milling WEZ Series
WEZ Endmill Type - 11mm Insert
Radial
-7° to -18°
.394”
Rake Angle
Axial
6° to 15°
Fig 1
Fig 2
Fig 4
Fig 3
LH
LS
LH
LS
LS
LS
LF
LF
LH
LH
LH
LH
Body (Endmill - Weldon)
Dimensions (inch/ mm )
Weight (lbs / kg )
Dia. DC .500 .625 .625 .625 .750 .750 .750 .750 .750 .750
Shank DMM
Head LH 1.312 1.142 1.312 2.312 1.142 1.533 2.533 1.142 1.533 2.533 1.918 1.666 2.666 1.918 1.666 2.060 2.060
Shank LS
Overall Length LF
Number of Teeth
Cat. No.
Fig
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
.625 .500 .625 .625 .625 .750 .750 .625 .750 .750 .750
1.906 1.781 1.906 1.906 1.906 2.030 2.030 1.906 2.030 2.030 2.030 2.281 2.281 2.030 2.281 2.281 2.281
3.218 2.923 3.218 4.218 3.048 3.563 4.563 3.048 3.563 4.563 3.947 3.947 4.947 3.947 3.947 4.341 4.341
1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 5 5 1 2 2 2 2 2 3 3 3 2 3 3 4 4 4 4 2 3 4 5 5 5 2 4 6 5 7 8
.198 .132 .220 .287 .198 .331 .419 .198 .331 .419 .419 .397 .882 .419 .705 .838
1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 2 1 3 3 4 4 3 4 3 4 3 3 3 4 4 4 3 3 3 3 4 4 4 4 4 4 4 4 4 4
WEZ20500EW01
WEZ20625EW02-0.500 WEZ20625EW02 WEZ20625EMW02 WEZ20750EW02-0.625 WEZ20750EW02 WEZ20750EMW02 WEZ20750EW03-0.625 WEZ20750EW03 WEZ20750EMW03 WEZ21000EW03-0.750 WEZ21000EW03 WEZ21000EMW03 WEZ21000EW04-0.750 WEZ21000EW04 WEZ21250EW05-1.000 WEZ21250EW05
1.000 1.000 1.000 1.000 1.000 1.250 1.250
1.000 1.000 .750 1.000 1.000 1.250
1.257
WEZ11014E01 WEZ11016E02 WEZ11016E02-12 WEZ11018E02 WEZ11020E02 WEZ11020E02-16 WEZ11020E03 WEZ11020E03-16 WEZ11022E03 WEZ11025E02 WEZ11025E03 WEZ11025E03-20 WEZ11025E04 WEZ11025E04-20 WEZ11028E04 WEZ11030E04 WEZ11032E02 WEZ11032E03 WEZ11032E04 WEZ11032E05 WEZ11032E05-25 WEZ11035E05 WEZ11040E02 WEZ11040E04 WEZ11040E06 WEZ11050E05 WEZ11050E07 WEZ11063E08 WEZ11080E10
14 16 16 18 20 20 20 20 22 25 25 25 25 25 28 30 32 32 32 32 32 35 40 40 40 50 50 63 80
16 16 12 16 20 16 20 16 20 25 25 20 25 20 25 25 32 32 32 32 25 32 32 32 32 32 32 32 32
25 25 25 25 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 40 30 30 30 30 30 30 30
55 75 75 75 80 80 80 80 80 85 85 85 85 85 85 90 90 90 90 90 90 90
80
.10 .13 .07 .13 .23 .15 .22 .14 .23 .40 .40 .26 .39 .26 .41 .46 .74 .73 .73 .72 .46 .75 .96 .94
100 100 100 110 110 110 110 110 120 120 120 120 120 120 130 130 130 130 130 130 130 150 150 150 150 150 150 150
120 120 120 120 120 120 120
.93 1.04 1.04 1.24
10
1.52 4 Inserts are sold separately.
Parts - Inch
Parts - Metric
Integrated Wrench
Anti-seize Paste
Torx Screw Integrated Wrench Anti-seize Paste
Torx Screw
Applicable Cutters
Applicable Cutters
N m
N m
WEZ11032E03
WEZ20500EW01
WEZ11032E04 WEZ11032E05(-25)
WEZ20625EW02-0.500 WEZ20625EW02 WEZ20625EMW02 WEZ20750EW02-0.625 WEZ20750EW02 WEZ20750EMW02 WEZ20750EW03-0.625 WEZ20750EW03 WEZ20750EMW03 WEZ21000EW03-0.750 WEZ21000EW03 WEZ21000EMW03 WEZ21000EW04-0.750 WEZ21000EW04 WEZ21250EW05 WEZ21250EW05-1.000
2.0
BFTX0305IP
WEZ11035E05 WEZ11040E02 WEZ11040E04 WEZ11040E06 WEZ11050E05 WEZ11050E07 WEZ11063E08 WEZ11080E10
1.5
BFTX0306IP
TRDR08IP
SUMI-P
TRDR08IP SUMI-P
1.5
BFTX0306IP
WEZ 2 1000 EW 02 - 0.750 Identification Code - Inch Cutter Series Insert Size Cutter Dia. 1.000” Weldon Shank Number of Teeth Shank Dia. 0.750” WEZ 11 025 E 02 -22 Identification Code - Metric Cutter Series Insert Size Cutter Dia. With Shank Number of Teeth Shank Dia.
N m Recommended Tightening Torque (N·m) ● : USA stocked item
: worldwide warehouse item
10
90° Shoulder Milling WEZ Series
WEZ Endmill Type - 11mm Insert
Radial
-7° to -18°
.394”
Rake Angle
Axial
6° to 15°
Fig 1
Fig 2
LH
LS
LH
LF
LS
LH
Body (Endmill - Cylindrical)
Dimensions (inch/ mm )
Weight (lbs / kg)
Dia. DC .625 .625 .750 .750 .750 .750
Shank DMM
Head LH .945 2.624 1.142 3.067 1.142 3.067 1.339 3.332 1.339 3.332 1.535 4.120
Shank LS 7.055 5.376 6.858 4.933 6.858 4.933 6.661 6.669 6.661 6.669 6.465 5.880
Overall Length LF
Number of Teeth
Cat. No.
Fig
● ● ● ● ● ● ● ● ● ● ● ●
.500 .625 .625 .750 .625 .750 .750
8.000 8.000 8.000 8.000
2 2 2 2 3 3 3 3 4 4 3 3 1 2 2 2 2 2 2 2 2 3 2 2 2 2 3 2 3 2 3
.331 2 .551 1 .573 2 .794 1 .573 2 .794 1 .882 2 1.896 1 .882 2 1.874 1 1.742 2 3.064 1
WEZ20625ELC02-0.500
WEZ20625ELC02
WEZ20750ELC02-0.625
WEZ20750ELC02
8.000 8.000 8.000 10.000 8.000 10.000 8.000 10.000
WEZ20750ELC03-0.625
WEZ20750ELC03
1.000 1.000 1.000 1.000 1.250 1.250
WEZ21000ELC03-0.750
1.000 .750 1.000 1.000 1.250
WEZ21000ELC03
WEZ21000ELC04-0.750
WEZ21000ELC04
WEZ21250ELC03-1.000
WEZ21250ELC03 WEZ11014EL01 WEZ11016EL02 WEZ11016EL02-14 WEZ11018EL02 WEZ11020EL02 WEZ11020EL02-18 WEZ11022EL02 WEZ11025EL02 WEZ11025EL02-22 WEZ11025EL03 WEZ11028EL02 WEZ11030EL02 WEZ11032EL02 WEZ11032EL02-30 WEZ11032EL03 WEZ11035EL02 WEZ11035EL03 WEZ11040EL02 WEZ11050EL03
1 1 2 2 1 2 2 1 2 1 2 2 1 2 1 2 2 2 2
14 16 16 18 20 20 22 25 25 25 28 30 32 32 32 35 35 40 50
16 16 14 16 20 18 20 25 22 25 25 25 32 30 32 32 32 32 32
25 25 25 25 40 25 30 50 30 50 30 30 60 30 60 30 30 30 30
95
120 145 145 145 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170
.16 .19 .15 .20 .31 .26 .32 .57 .46 .57 .60 .62 .97 .88 .96
120 120 120 110 125 120 120 140 120 140 140 110 140 110 140 140 140 140
1.02 1.00 1.08 1.19
Inserts are sold separately. Parts- Inch
● USA stocked item : worldwide warehouse item
WEZ 2 1000 ELC 02 - 0.750 Identification Code - Inch Cutter Series Insert Size Cutter Dia. 1.000” Cylindrical Shank Number of Teeth Shank Dia. 0.750”
Integrated Wrench
Anti-seize Cream
Torx Screw
Applicable Cutter
N m
WEZ20625ELC02-0.500 BFTX0305IP
2.0
WEZ20625ELC02 WEZ20750ELC02-0.625 WEZ20750ELC02 WEZ20750ELC03-0.625 WEZ20750ELC03 WEZ21000ELC03-0.750 WEZ21000ELC03 WEZ21000ELC04-0.750 WEZ21000ELC04 WEZ21250ELC03-1.000 WEZ21250ELC03
Parts - Metric
Integrated Wrench
Anti-seize Paste
TRDR08IP SUMI-P
Torx Screw
1.5
BFTX0306IP
Applicable Cutter
N m
2.0
WEZ11014EL01
WEZ11016EL02(-14) WEZ11018EL02 WEZ11020EL02(-18) WEZ11022EL02 WEZ11025EL02(-22) WEZ11025EL03 WEZ11028EL02 WEZ11030EL02 WEZ11032EL02(-30)
BFTX0305IP
N m Recommended Tightening Torque (N·m)
TRDR08IP SUMI-P
1.5
BFTX0306IP
WEZ 11 025 E L 02 -22 Identification Code - Metric Cutter Series Insert Size Cutter Dia. With Shank Long Type Number of Teeth Shank Dia.
WEZ11032EL03 WEZ11035EL02 WEZ11035EL03 WEZ11040EL02 WEZ11050EL03
11
90° Shoulder Milling WEZ Series
WEZ Endmill Type - 17mm Insert
Radial
-6° to -12°
.591”
Rake Angle
Axial
6° to 15°
Fig 2
Fig 4
Fig 1
Fig 3
LH
LS
LH
LS
LS
LS
LF
LF
LH
LH
LH
LH
Body (Endmill - Weldon)
Dimensions (inch/ mm)
Dia. DC
Shank DMM
Head LH 1.666 1.666 2.666 4.060 2.060 2.060 3.000 2.060 2.060
Shank LS 2.281 2.281 2.281 2.281 2.281 2.281 2.281 2.281 2.281
Overall Length LF
Number of Teeth
Weight (lbs / kg )
Cat. No.
Fig
● ● ● ● ● ● ● ● ●
1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.500 2.000
.750
3.947 3.947 4.947 6.341 4.341 4.341 5.281 4.341 4.341
2 2 2 2 3 3 3 4 5 2 2 2 3 2 3 3 3 3 4 3 3 5 5 4 4 6 6 7
.397 .683 .860
2 1 1
WEZ31000EW02-0.750 WEZ31000EW02 WEZ31000EMW02 WEZ31000ELW02 WEZ31250EW03-1.000
1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250
1.100 1
.816
2
1.190 1 1.477 1 1.411 1 2.050 1
WEZ31250EW03 WEZ31250EMW03 WEZ31500EW04 WEZ32000EW05 WEZ17025E02 WEZ17025E02-20 WEZ17028E02 WEZ17030E03 WEZ17032E02 WEZ17032E03 WEZ17032E03-25 WEZ17035E03 WEZ17040E03 WEZ17040E04 WEZ17050E03 WEZ17050E03-42
3 4 4 4 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4
25 25 28 30 32 32 32 35 40 40 50 50 50 50 63 63 63 63 80
25 20 25 25 32 32 25 32 32 32 32 42 32 42 32 42 32 42 32
35 35 35 40 40 40 40 40 30 30 30 30 30 30 30 30 30 30 30
85 85 85 90 90 90 90 90
120 120 120 130 130 130 130 130 135 135 135 135 135 135 135 135 135 135 135
.38 .25 .40 .43 .71 .69 .44 .72 .81 .79 .93
105 105 105 105 105 105 105 105 105 105 105
1.41
WEZ17050E05 WEZ17050E05-42 WEZ17063E04 WEZ17063E04-42 WEZ17063E06 WEZ17063E06-42 WEZ17080E07 Inserts are sold separately.
.89
1.37 1.10 1.58 1.08 1.56 1.39
● USA stocked item : worldwide warehouse item
WEZ 17 032 E L 02 -30 Identification Code - Metric Cutter Series Insert Size Cutter Dia. With Shank Long Type Number of Teeth Shank Dia.
WEZ 3 1000 EW 02 - 0.750 Identification Code - Inch Cutter Series Insert Size Cutter Dia. 1.000” Weldon Shank Number of Teeth Shank Dia. 0.750”
Parts - Inch
Parts - Metric
Integrated Wrench
Anti-seize Paste
Integrated Wrench
Anti-seize Paste
Torx Screw
Torx Screw
Applicable Cutter
Applicable Cutter
N m
N m
WEZ17025E02(-20)
WEZ31000EW02-0.750 WEZ31000EW02 WEZ31000EMW02 WEZ31250EW03-1.000 WEZ31250EW03 WEZ31250EMW03
WEZ17028E02 WEZ17030E03 WEZ17032E02
BFTX0407IP
BFTX0407IP
3.0 TRDR15IP SUMI-P
WEZ17032E03(-25) WEZ17035E03 WEZ17040E03 WEZ17040E04 WEZ17050E03(-42) WEZ17050E05(-42) WEZ17063E04(-42) WEZ17063E06(-42) WEZ17080E07
BFTX0409IP
3.0 TRDR15IP SUMI-P
WEZ31500EW04 WEZ32000EW05
BFTX0409IP
N m Recommended Tightening Torque (N·m)
12
90° Shoulder Milling WEZ Series
WEZ Endmill Type - 17mm Insert
Radial
-6° to -12°
.591”
Rake Angle
Axial
6° to 15°
Fig 1
Fig 2
LH
LS
LF
LH
LS
LH
Body (Endmill - Cylindrical)
Dimensions (inch/ mm)
Dia. DC
Shank DMM
Head LH 1.339 2.666 1.535 3.000 1.535 1.535
Shank LS 6.661 7.334 8.465 7.000 8.465 8.465
Overall Length LF
Number of Teeth
Weight (lbs / kg )
Cat. No.
Fig
WEZ31000ELC02-0.750
● ● ● ● ● ●
1.000 1.000 1.250 1.250 1.500 1.500
.750
8.000
2 2 3 3 3 4 2 2 2 2 2 3 2 2 3 4 3 3 5 5 4 4 6 6
.882
2 1 2 1 1 1 1 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2
WEZ31000ELC02
1.000 1.000 1.250 1.250 1.250
10.000 10.000 10.000 10.000 10.000
1.896 1.984 3.042 3.285 3.219
WEZ31250ELC03-1.000
WEZ31250ELC03 WEZ31500ELC03 WEZ31500ELC04 WEZ17025EL02 WEZ17028EL02 WEZ17030EL02 WEZ17032EL02 WEZ17032EL02-30 WEZ17032EL03 WEZ17035EL02 WEZ17040EL02 WEZ17040EL03 WEZ17040EL04 WEZ17050EL03 WEZ17050EL03-42 WEZ17050EL05 WEZ17050EL05-42 WEZ17063EL04 WEZ17063EL04-42 WEZ17063EL06 WEZ17063EL06-42
25 28 30 32 32 32 35 40 40 40 50 50 50 50 63 63 63 63
25 25 25 32 30 32 32 32 32 32 32 42 32 42 32 42 32 42
50 50 50 60 50 60 50 50 50 50 50 50 50 50 50 50 50 50
120 120 120 110 120 110 120 120 120 120 120 120 120 120 120 120 120 120
170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170
.55 .57 .59 .94 .85 .92 .98
1.09 1.08 1.05 1.29 1.83 1.25 1.79 1.61 2.16 1.58 2.13
● : USA stocked item : worldwide warehouse item
Inserts are sold separately.
WEZ 17 032 E L 02 -30 Identification Code - Metric Cutter Series Insert Size Cutter Dia. With Shank Long Type Number of Teeth Shank Dia.
WEZ 3 1000 ELC 02 - 0.750 Identification Code - Inch Cutter Series Insert Size Cutter Dia. 1.000” Cylindrical Shank Number of Teeth Shank Dia. 0.750”
Parts - Metric
Parts - Inch
Integrated Wrench
Anti-seize Paste
Torx Screw
Integrated Wrench
Anti-seize Paste
Torx Screw
Applicable Cutter
Applicable Cutter
N m
N m
WEZ17025EL02
WEZ31000ELC02-0.750 WEZ31000ELC02 WEZ31250ELC03-1.000
WEZ17028EL02 WEZ17030EL02 WEZ17032EL02(-30)
BFTX0407IP
BFTX0407IP
3.0
TRDR15IP SUMI-P
WEZ31250ELC03 WEZ31500ELC03 WEZ31500ELC04
WEZ17032EL03 WEZ17035EL02 WEZ17040EL02 WEZ17040EL03 WEZ17040EL04
BFTX0409IP
3.0
TRDR15IP SUMI-P
N m Recommended Tightening Torque (N·m)
BFTX0409IP
WEZ17050EL03(-42) WEZ17050EL05(-42) WEZ17063EL04(-42) WEZ17063EL06(-42)
13
90° Shoulder Milling WEZ Series
WEZR Repeater Series
■ WEZR Repeater Milling Features ● High-efficiency shoulder milling of deep steps
Inserts for WEZ are arranged in multiple steps forming a long cutting edge, to enable high-efficiency shoulder milling of deep steps ● Excellent chatter resistance Sharp inserts and irregular pitched body helps to control chatter and vibration ● Support for all types of applications A lineup of grades specific to each work material, as well as the general-purpose ACU2500 grade, which is applicable to most materials (steel, stainless steel and cast iron)
■ Body Features ● Flute shape ensures both rigidity and excellent chip evacuation performance
● Irregular pitched body suppresses chattering
θ 1
Rear
The chip pocket is larger toward the tip and the body is thicker toward the rear, for excellent chip evacuation and rigidity
θ 2
θ 3
θ 1 ≠ θ 2 ≠ θ 3
Tip
Irregular pitch is used to improve chatter resistance
■ Product Range - WEZR Repeater
Diameter ( mm )
Diameter (Inch)
Cat. No.
ø20 ø25 ø30 ø32 ø35 ø40 ø50 ø63 ø80
ø1.000 ø1.250 ø1.500 ø2.000 ø2.500 ø3.000
WEZR30000R
4
5
3
WEZR20000EW
2
3
3
WEZR11000RS
4
4
Diameters in Stock (mm) ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125
Type
ø160
9 12 9 12
5 7
6 8
7 10 7 10
2 3 4
3 4 5
WEZR17000RS WEZ 11000RS
4 6
5
WEZ 11000R
Inch
WEZR11000E WEZ 17000RS
8 10 12 8 10 12
3 5
4 6
4 7 4 7
5 6 9 11 8
2 2 3 3 3 4
1 2 2
3
4
6 9 11
5 8
WEZR17000E WEZ 17000R
Inch
2 3 2 3
* *
*
2 3
2 4
3
2 4 5 3
2 6
5 7
4
*
WEZ 11000E
1 2 2
3
4 4
5
8 10
*
*
2 3
*
WEZR11000M WEZ 11000EL
*
*
*
1 2 2 2 2
2 2
2 3
2
3
2
3
3
* * *
* * * *
3 5 3 5
4 6 4 6
*
*
WEZ 17000E
2
2 3
2 3
3
3 4
7
WEZR17000M WEZ 17000EL
3
2 4
3
*
2
2 2 2 3
2
*
● Numbers inside are effective number of teeth *mark: Different-diameter shanks in stock
Inch Inch Arbor
14
90° Shoulder Milling WEZ Series
■ Cutting Performance
● Sharp inserts and irregular pitched body help provide low chatter resistance
Capable of stable machining with BT40 spindle machines
Capable of machining up to .394”
WEZR 11mm Insert
Vertical Machining Center BT40
Competitor's Product A
Chatter at .079”
0 .079 .157 .236 .315 .394
Cutting Width a e (Inch)
Machine: Vertical Machining Center BT40, Part Material: 1050 Steel, Overhang amount: 2.36” Tool: WEZR11032E3632Z03 (ø 32mm , 3-tooth 4-step) Insert: AOMT11T308PEER-G-ACU2500 Cutting Conditions: v c = 500 SFM, f z = .0039 IPR, a p = 1.18”, Dry
Vertical Machining Center BT50 Capable of stable machining with a long overhang
Capable of machining up to .394”
WEZR 17mm Insert
Competitor's Product B
Chatter at .157
0 .079 .157 .236 .315 .394 Cutting Width a e (Inch)
Overhang amount 9.25”
Machine: Vertical Machining Center BT50, Part Material: 4140 Steel, Overhang amount: 9.25” Tool: WEZR 17063RS5727Z04 ( ø63mm , 4-tooth 4-stage) Insert: AOMT 170508PEER-G(ACU2500) Cutting Conditions: v c = 492 SFM, f z = .006 IPT, a p = 1.97”, Dry
■ Cutting Performance Optimized cutting edge shape and high-precision molding technology help achieve excellent wall accuracy.
1.181
WEZR
Competitor's Product C
D
F
WEZR Competitor's Product C
D F
D
F
F
D
D D
F
1.000
F
D
D D D
F
F
F
.787
D
F
D
F
F
D D
F
D
F
a p
.591
D D
F F
D
F
D
F
D
F
.394
a e
D
F
D D
F
Step
No step, excellent wall accuracy
F
D
F
Machine: Vertical Machining Center BT50, Part Material: 4135 Steel,
D D D D D
F
.197
F
Overhang amount: 2.363”
F
F
Tool: WEZR11032E3632Z02 (ø32, 2-tooth 4-steps) Insert: AOMT11T308PEER-G-ACU2500 Cutting Conditions: v c = 530 SFM, f z = .0059 IPR, a p = 1.181”, a e = .079”, Dry
F
F D
0
-.0008 0
.0008 .0016 .0024
Deviation (Inch)
■ Application Range Recommendation
Cutting parameters such as Ap (depth of cut) and Ae (width of cut) should be based on the operating conditions (e.g. Material, Machine Tool, Rigidity, Clamping)
15
90° Shoulder Milling WEZ Series
WEZR Repeater Shellmill - 11mm Insert
44 to 53 mm
Radial -11° to -9° Axial 14° to 15°
Rake Angle
1.73” to 2.09”
Fig 1
CBDP
KDP
APMX
LF
Body (Shellmill)
Dimensions ( mm )
Weight
Diameter DC
Max. Depth of Cut APMX
Boss DCSFMS
Height LF
Hole Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Total No. of Teeth
Insert Steps
Effective Number of Teeth
Cat. No.
( kg ) Fig
40 44(43) 50 53(52)
37 60(59.7) 16 8.4
5.6
18 14 9 20 5 20 18 11 24 6
.27 .57
4 4
1 1
WEZR11040RS4416Z04 WEZR11050RS5322Z04
47 70(69.7) 22 10.4 6.3
The APMX and LF dimensions in parentheses are dimensions using RE = .118"/.126", 3.0/3.2 mm insert. Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold separately.
Parts
Flat Insert Screw Wrench Bolt Anti-seize Cream
Applicable Cutter
N m
BX0850 BX1060
WEZR11040RS4416Z04 BFTX0306IP 1.5 TRDR08IP
SUMI-P
WEZR11050RS5322Z04
N m Recommended Tightening Torque (N·m) ● : USA stocked item : worldwide warehouse item
* Modification of the cutter body is required when mounting a corner radius 2.4 or higher insert.
Modify the C chamfering portion
WEZ11
WEZR 11 040 R S 44 16 Z04 WEZR Shellmill Identification Code - Metric
Reworking guidelines Corner radius = 2.4: C1 (AOMT11T324PEER) Corner radius = 3.0: C2.5 (AOMT11T330PEER) Corner radius = 3.2: C2.5 (AOMT11T332PEER)
Series
Metric Bore
Max. Depth of Cut
Mounting Hole Diameter
Effective No. of Teeth
Insert Size
Diameter Feed
Direction
Standard: R1.
WEZR Recommended Cutting Conditions
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Insert Grade
ISO Material
Hardness Chipbreaker
Up to 30 HRc
G G G
330 - 720 265 - 435 330 - 650
.0031 - .0079 ACU2500 ACP2000 ACP3000 .0031 - .0079 .0031 - .0079
Carbon Steel
P
30 HRc and Above
Alloy Steel
Up to 30 HRc
ACU2500 ACM200 ACM300 ACU2500 ACK2000 ACK3000 ACU2500 ACM200 ACM300
Stainless Steel
M
Up to 30 HRc
G
265 - 570
.0031 - .0079
Cast Iron/ Ductile Cast Iron
Q
K
G
330 - 725
.0031 - .0079
Exotic Alloy
Q
S
G
130 - 220
.0031 - .0079
Si ≤ 12.6% S Si >12.6% S
980 - 2,890
.0020 - .0059 DL2000 H20* .0019 - .0059
N Aluminum Alloy
330 - 900
·The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. · There may be cases where machining cannot be performed under recommended cutting conditions, depending on the machine rigidity and work rigidity. ·*For H20, use coolant to prevent adhesion.
Note
16
90° Shoulder Milling WEZ Series
WEZR Repeater Shellmill - 17mm Insert
29 to 57 mm
-8° to -6° 7° to 15°
Radial
Rake Angle
2.50” to 3.50”
Axial
CBDP
Fig 1
KDP
APMX
LF
Body (Shellmill)
Dimensions (inch / mm )
Weight (lb/ kg )
Diameter DC
Max. Depth of Cut APMX
Boss DCSFMS
Height LF
Hole Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Total No. of Teeth
Insert Steps
Effective Number of Teeth
Cat. No.
Fig
WEZR32000R075-250Z03 ● 2.000 2.500 1.882 3.750 .750 .312 .190 .750 .609 .406 15 5 WEZR32000R075-300Z03 ● 2.000 3.000 1.882 4.250 .750 .312 .190 .750 .609 .406 18 6 WEZR32500R100-250Z04 ● 2.500 2.500 2.382 3.750 1.000 .375 .220 .750 .797 .531 20 5 WEZR32500R100-300Z04 ● 2.500 3.000 2.382 4.250 1.000 .375 .220 .750 .797 .531 24 6 WEZR33000R100-300Z05 ● 3.000 3.000 2.882 4.250 1.000 .375 .220 .750 .797 .531 30 6 WEZR33000R100-350Z05 ● 3.000 3.500 2.882 4.750 1.000 .375 .220 .750 .797 .531 35 7
3 1.68 1 3 1.76 1 4 2.82 1 4 3.09 1 5 5.07 1 5 5.58 1
50 29(28) 50 57(56) 50 57(56) 63 29(28) 63 57(56) 63 57(56) 80 56(55) 80 56(55)
47 50(49.3) 47 80(79.3) 47 80(79.3) 60 55(54.3) 60 80(79.3) 60 80(79.3) 70 80(79.3) 70 80(79.3)
22 10.4 6.3 22 10.4 6.3 22 10.4 6.3 27 12.4 7 27 12.4 7 27 12.4 7 27 12.4 7 32 14.4 8
20 18 11 20 18 11 20 18 11 22 20 14 22 20 14 22 20 14 22 20 14 26 25 18
.35 .70 .59 .74
8 2 8 4 12 4 10 2 12 4 16 4 20 4 20 4
4 2 3 5 3 4 5 5
1 1 1 1
WEZR17050RS2922Z04 WEZR17050RS5722Z02 WEZR17050RS5722Z03 WEZR17063RS2927Z05 WEZR17063RS5727Z03 WEZR17063RS5727Z04 WEZR17080RS5627Z05 WEZR17080RS5632Z05
1.11 1 1.05 1 1.85 1 1.76 1
The APMX and LF dimensions in parentheses are dimensions using RE = .197"/ .252", 5.0/6.4 mm insert. Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold separately. Parts
Detachable Wrench
Flat Insert Screw
Integrated Wrench
Anti-seize Cream
Handle Grip
Bolt
Bit
Applicable Cutter
N m
BFXH 3/8 X 3
WEZR32000R075-250Z03 WEZR32000R075-300Z03 WEZR32500R100-250Z04 WEZR325000R100-300Z04 WEZR33000R100-300Z05 WEZR33000R100-350Z05 WEZR17050RS2922Z04 WEZR17050RS5722Z02 WEZR17050RS5722Z03 WEZR17063RS2927Z05 WEZR17063RS5727Z03 WEZR17063RS5727Z04 WEZR17080RS5627Z05 WEZR17080RS5632Z05
BFXH 3/8 X3 1/2 BFXH 1/2 X 3 1/4 BFXH 1/2 X 3 3/4 BFXH 1/2 X 3 3/4 BFXH 1/2 X 4 1/4
Q
HPS1015 TRB15IP
BX1265
BFTX0409IP 3.0
SUMI-P
BX1660
BX1240
BX1265
BX1265 BX1660
Q
Q
TRDR15IP
N m Recommended Tightening Torque (N·m) ● : USA stocked item : worldwide warehouse item
* Modification of the cutter body is required when mounting a corner radius 2.4 or higher insert.
(AOMT170532PEER) Corner radius = 4.0: C2 (AOMT170540PEER) Corner radius = 5.0: C5 (AOMT170550PEER) Corner radius = 6.4: C5 (AOMT170564PEER)
Modify the C chamfering portion
Reworking guidelines Corner radius = 2.4: C1 (AOMT170524PEER) Corner radius = 3.0: C1.5 (AOMT170530PEER) Corner radius = 3.2: C1.5
WEZ17 Type
Standard: R1.
WEZR 2 2000 R 075 - 250 Z03 WEZR Shellmill Identification Code - Inch Series Insert Size Diameter Feed Direction Effective No. of Teeth Max. Depth of Cut Mounting Hole Diameter
17
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28Made with FlippingBook - professional solution for displaying marketing and sales documents online