90° Shoulder Milling WEZ Series
■ WEZ Application Examples
Duplex Stainless Steel Machine Component
Sumitomo Competitor's Product WEZ11025ES02-16 * Double-Sided, 2 Corners
304 Stainless Steel Semiconductor Device Sumitomo Competitor's Product Horizontal Machining Center BT50 Tool WEZ17050RS05 Double-Sided, 4 Corners Grade ACU2500 Q Chipbreaker G Q Cutter Dia. ( mm ) 50 50 Number of Teeth 5 5 v c (SFM) 265 265 v f (IPM) 320 320 f z (IPT) 12.60 12.60 a p (inch) .0079 .0079 a e (inch) 1.575 1.575 Coolant Wet Wet Results Improved surface finish quality and reduced burrs, cutting post-processing time by 50%
Tool
Multi-tasking Machine
Grade
ACU2500
- -
Chipbreaker
F
Cutting Dia.( mm )
25
25
# of Teeth
2
2
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
300
300
12
12
.005 .059
.005 .059
1.000
1.000
Wet
Wet
Eliminates burrs to extend tool life 1.6x
Results
* Made-to-Order Product
Sumitomo Competitor's Product
Sumitomo Competitor's Product WEZ11020E03 Double-Sided, 2 Corners
304 Stainless Steel Machine Component
304 Stainless Steel Machine Component
Tool
Tool
WEZ11028E04
– – –
Vertical Machining Center BT40
Vertical Machining Center BT30
Grade
Grade
ACU2500
ACU2500
Q Q
Chipbreaker
Chipbreaker
G
G
Cutter Dia. ( mm ) Number of Teeth
28
28
Cutter Dia. ( mm ) Number of Teeth
20
20
4
4
3
3
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
500
500
500
500
53.15 .0079
53.15 . 0079
33.86 .0047
33.86 .0047
f z (IPT)
f z (IPT)
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
.079 .394
.079 .394
.079 .315 Wet
.079 .315 Wet
Dry
Dry
WEZ promotes exceptional surface finish in applications were part fixture has low rigidity. Sumitomo Competitor's Product WEZ11040E04 Single-Sided, 4 Corners
Tool life increased. Stable machining achieved.
Results
Results
Austenitic Stainless Steel Machine Component
304 Stainless Steel Machine Component
Sumitomo Competitor's Product WEZ11022E03 Double-Sided, 2 Corners
Tool
Tool
Multi-tasking Machine
Vertical Machining Center BT50
Grade
Grade
ACM300
Q Q
Q Q
ACU2500
Chipbreaker
Chipbreaker
G
G
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
40
40
22
22
4
4
3
3
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
265
265
400
400
10
10
61.50
61.50
f z (IPT)
f z (IPT)
.0039
.0039
.012 .079 .866 Wet
.012 .079 .866 Wet
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
.039
.039
1.575
1.575
Q
Q
Since WEZ provided exceptional surface finish, finishing operation was removed achieving improved efficiency. Sumitomo Competitor's Product
Improved tool life without chipping, even on mill-scale work Sumitomo Competitor's Product
Results
Results
Stainless Steel Machine Component
304 Stainless Steel Machine Component
H's (High Speed Steel) Roughing Endmill
Double-Sided, 2 Corners
Vertical Machining Center BT40
Vertical Machining Center BT30
Tool
Tool
WEZ11020E03
WEZ11032E03
Grade
Grade
ACU2500
T2500A
Q Q
Q Q
Chipbreaker
Chipbreaker
G
G
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
20
20
32
32
3
4
3
3
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
500
200
510
510
33.85 .0047
13.40 .0035
20.87 .0047
15.75 .0035
f z (IPT)
f z (IPT)
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
.079 .315
.079 .315
.020 .787
.020 .787
Q
Q
Q
Q
Improved machined surface quality and machining efficiency with cermet grades
Longer tool life with reduced machining time as compared to using HSS endmills
Results
Results
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