WEZ Brochure 2024

90° Shoulder Milling WEZ Series

■ Insert Grades Selection Guide The WEZ Series debuts with brand new inserts grades: ACP2000, ACP3000, ACK2000, ACK3000, DL2000, H20, T2500A & ACU2500. Highlighted by the newly developed general-purpose ACU2500 Grade, suitable for a wide range of materials. Enhanced lineup of coatings in addition to carbide and cermet for milling steel, stainless steel, cast iron, exotic materials, and aluminum alloy.

Finishing to Light Cut

Medium Cut

Rough to Heavy Cut

Finishing to Light Cut

Medium Cut

Rough to Heavy Cut

Work Materials

Work Materials

ACP2000

ACK2000

C

C

ACU2500

ACK3000

P

P

Cast Iron

ACU2500

ACP3000

Steel

P

P

T2500A

DL2000

P

ACU2500

P

Stainless Steel

Non-Ferrous Metal

ACM200

C

H20

ACM300

Exotic Alloy

P

: CVD : PVD C P The letters "C" and "P" at the end of each grade indicate the coating type.

■ Coating Features

New Absotech TM (absolute technology) coating technology for absolute stability

CVD

PVD

New Super Multi-Layered Composition

Special Surface Treatment Suppresses thermal cracking by introducing high compressive stress, resulting in chipping resistance more than twice as good as conventional types By controlling the growth direction, Al2O3 is reinforced for crater wear resistance more than twice as good as conventional types Crystal Orientation Control Al 2 O 3

Al 2 O 3

High Adhesion Strength Significantly improved coating adhesion Chipping resistance more than twice as good as conventional types conventional wear resistance due to a fine crystal structure AlTiCrBN-based nano-layered coating Higher hardness and twice the

Film

5nm

TiCN

Cross Section of Cutting Edge Coating TEM Image

High Hardness TiCN

Increased TiCN hardness by using a C-rich composition for flank wear resistance more than twice as good as conventional types

Carbide substrate

Carbide substrate

Applicable Grades: ACP2000, ACK2000

Applicable Grades: ACU2500, ACP3000, ACK3000

Coating Thickness (μm)

Work Materials

Grades

Features

General-purpose grade for steel, stainless steel, and cast iron Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus a new coating with excellent wear resistance and chipping resistance, realizing stable long tool life with various work materials. Stable long tool life in high-speed machining is acheived with a new coating and a tough carbide substrate with excellent thermal crack resistance. Thanks to the excellent thermal crack resistance conferred by high thermal conductivity and the improved toughness due to the finer and more uniform structure. This cermet grade produces high levels of fracture resistance and wear resistance. Adopts a very tough carbide substrate, plus a new coating with excellent wear resistance and chipping resistance, results in stable long tool life for wet machining of steel.

Steel

Stainless Steel

ACU2500

3

Cast Iron

Exotic Alloy

ACP2000

10

ACP3000

3

Steel

T2500A

Manages superb stability in machining of high-hardness stainless steel, due to a high-strength carbide substrate and highly wear-resistant coating.

ACM200

6

Exotic Allo

y

Stainless Steel

Executes superb stability in machining of stainless steel, due to a high-strength carbide substrate and highly chipping-resistant coating.

ACM300

3

Stable long tool life with high-speed machining of cast iron is attained by adopting a new coating with excellent thermal resistance and a tough carbide substrate. Utilizes a carbide substrate with excellent wear resistance, in addition to a new coating with excellent wear resistance and chipping resistance, resulting in stable long tool life in dry machining of cast iron. DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion resistance. Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.

ACK2000

10

Cast Iron

ACK3000

3

DL2000

0.5

Non-Ferrous Metal

H20

4

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