Compression Tools & Dies Brochure

CATALOG NO.

WIRE RANGE

#8 - 250 MCM CU #8 - 250 MCM AL

TDM-250

#8 - 4/0 EXTRA FLEXIBLE CU #8 - 250 MCM CU

TDM-250XF

CATALOG NO.

WIRE RANGE

#8 - 500 MCM CU #8 - 500 MCM AL

TDM-500

PENN-UNION COMPRESSION DIES EQUIVALENT TO BURNDY AND HUSKIE “U” TYPE DIES FOR 12 TON TOOLS AND USE WITH COPPER CONNECTORS COPPER CONDUCTOR SIZE DIE COLOR CODE PENN-UNION BURNDY HUSKIE 8 AWG RED T-49 U8CRT — 6 AWG BLUE T-7 U5CRT HT41AT 4 AWG GRAY T-8 U4CRT HT41AU 3 AWG WHITE T-9 U3CRT HT41AV 2 AWG BROWN T-10 U2CRT HT41AW 1 AWG GREEN T-11 U1CRT HT41AX 1/0 AWG PINK T-12 U25RT HT41AY 2/0 AWG BLACK T-13 U26RT HT41AZ 3/0 AWG ORANGE T-14 U27RT HT41BA 4/0 AWG PURPLE T-15 U28RT HT41BC 250 kcmil YELLOW T-16 U29RT HT41BE 300 kcmil WHITE T-17 U30RT HT41BF 350 kcmil RED T-18 U31RT HT41BJ 400 kcmil BLUE T-19 U32RT HT41BK 500 kcmil BROWN T-20 U34RT HT41BL 600 kcmil GREEN T-22 U36RT HT41BM 650 kcmil PINK T-300 U34ART HT41FB 750 kcmil BLACK T-24 U39RT HT41BP PENN-UNION COMPRESSION DIES EQUIVALENT TO BURNDY AND HUSKIE “U” TYPE DIES FOR 12 TON TOOLS AND USE WITH ALUMINUM CONNECTORS ALUMINUM OR COPPER CONDUCTOR SIZE DIE COLOR CODE PENN-UNION BURNDY HUSKIE 8 AWG BLUE T-374 U8CABT HT41GL 6 AWG GRAY T-346 U6CABT HT41GE 4 AWG GREEN T-375 U4CABT HT41GM 2 AWG PINK T-348 U2CABT HT41GF 1 AWG GOLD T-471 U1CART — 1/0 AWG TAN T-296 U25ART HT41EX 2/0 AWG OLIVE T-297 U26ART HT41EY 3/0 AWG RUBY T-467 U27ART HT41GW 4/0 AWG WHITE T-298 U28ART HT41EZ 250 kcmil RED T-324 U29ART HT41FW 300 kcmil BLUE T-470 U30ART HT41GZ 350 kcmil BROWN T-299 U31ART HT41FA 400 kcmil GREEN T-472 U32ART HT41HH 500 kcmil PINK T-300 U34ART HT41FB 600 kcmil BLACK T-473 U36ART HT41HG

TOOLS THAT ACCEPT “U” TYPE DIES TPU-12B PAGE 6 TPU-12B42 PAGE 7 TPU-18B PAGE 8 TPU-12BH PAGE 10 TPU-12B42H PAGE 11 TPU-18BH PAGE 11

TPU-1500H (WITH PU-15 ADAPTER)

PAGE 12

TPU-42B

PAGE 14

PENN-UNION COMPRESSION DIES EQUIVALENT TO BURNDY AND HUSKIE “P” TYPE DIES FOR 15 TON TOOLS AND USE WITH COPPER CONNECTORS

COPPER CONDUCTOR SIZE

PENN-UNION

BURNDY

HUSKIE HT61BP HT61BR HT61BU HT61BV

750 kcmil 800 kcmil 1000 kcmil 1500 kcmil

T-24P T-25P T-27P T-31P

P39RT P40RT P44RT P46RT

PENN-UNION COMPRESSION DIES EQUIVALENT TO BURNDY AND HUSKIE “P” TYPE DIES FOR 15 TON TOOLS AND USE WITH ALUMINUM CONNECTORS

ALUMINUM OR COPPER CONDUCTOR SIZE

PENN-UNION

BURNDY

HUSKIE

750 kcmil 800 kcmil 1000 kcmil

T-301P T-474P T-302P

P39ART P40ART P44ART

HT61FC HT61HJ HT61FD

PENN-UNION COMPRESSION DIES EQUIVALENT TO BURNDY AND HUSKIE “W” TYPE DIES FOR USE IN 4-6 TON TOOLS PENN-UNION BURNDY HUSKIE PW-K840 W-K840 HT58AE PW-161 W-161 HT58BX PW-162 W-162 HT58BZ PW-163 W-163 HT58CB PW-164 W-164 HT58CD PW-165 W-165 HT58CE PW-166 W-166 HT58CF PW-167 W-167 HT58CG PW-171 W-171 HT58CM PW-BG W-BG HT58G PW-C W-C HT58J PW-O W-O HT58AK PW-CUTTER W-CUTTER HT58CUT PW-236 W-236 HT58DE PW-238 W-238 HT58DG PW-239 W-239 HT58DH PW-241 W-241 HT58DK

PENN-UNION

BURNDY

HUSKIE HT58DM HT58DP HT58DT HT58DV HT58DW HT58KA HT58KH HT58AF

PW-243 PW-245 PW-247 PW-248 PW-249 PW-687 PW-702

W-243 W-245 W-247 W-248 W-249 W-687 W-702

PW-L

W-L

VERSA-CRIMP® TOOLS / CONNECTOR TYPES / NUMBER OF CRIMPS

COPPER CONNECTOR CATALOG NUMBER FOR TYPES: BLU, BCU, BBLU, BBCU

VERSA-CRIMP® TOOLS WIRE RANGE AWG OR MCM STRANDED COPPER

VC6-3 1

VC6-350

VC6-500-BP

VC6-FT

BLU/BCU

BBLU/BBCU

BLU/BCU

BBLU/BBCU

—

- 6

# 6

—

- 4

# 4

—

2 O’LAP

- 2

# 6 - #2

- 1

# 6 - #1

- 1/0

# 6 - 1/0

- 2/0

# 4 - 2/0

2 O’LAP

- 3/0

# 2 - 3/0

2 O’LAP

- 4/0

# 1 - 4/0

2 O’LAP

- 025

1/0 - 250

2 O’LAP

- 030

2/0 - 300

2 O’LAP

- 035

3/0 - 350

3 O’LAP

2 O’LAP

—

3 O’LAP

2 O’LAP

- 040

4/0 - 400

2 O’LAP

—

4 O’LAP

- 050

4/0 - 500

—

- 060

250 - 600

—

- 075

500 - 750

3 O’LAP

—

- 080

500 - 800

—

- 100

750 - 1000

—

- 150

1000 - 1500

—

VERSA-CRIMP® TOOLS / CONNECTOR TYPES / NUMBER OF CRIMPS

VC7 1

VC6-FT

VC7-FT

VC8C

BLU/BCU

BBLU/BBCU

BLU/BCU

BBLU/BBCU

—

2 O’LAP

—

1 2

4 O’LAP

2 2

3 3

1 3

—

4 O’LAP

2 O’LAP

—

2 O’LAP

—

4 O’LAP

—

4 O’LAP

—

Stranding/ Diameter Per Strand Wire

Approximate Overall Diameter

Metric Wire Size mm 2

Metric Wire Size

Equivalent

Circ. Mils – – 1020 1620 1620

Circ. Mils 987 1480

Awg. Size

Circ. Mils

Awg.

mm in mm

Size mm 2

– – 20 18 18

0.50 1/.032 1/.813 .032 0.81 7/.0121 7/.307 .036 0.91 0.75 1/.039 1/.991 .039 0.99

83690 105600 133100 – 167800 167800 –

– – – – –

1 –

– 19/.066419/1.69 .3328.43 5019/.07319/1.85 .3659.27 – 19/.074519/1.89 .3739.46 – 19/.083719/2.13 .41910.6 7019/.08619/2.18 .43010.9 – 19/.09419/2.39 .47011.9 – 37/.067337/1.71 .47112.0 9519/.10119/2.57 .50512.8 9537/.07237/1.83 .50412.8 – 19/.105519/2.68 .52813.4 – 37/.082237/2.09 .57514.6

– – –

98680

1/0 2/0 3/0 3/0

1/.0403 1/1.02 .040 1.02 7/.0152 7/.386 .046 1.16

138100 –

– –

1974 1974

– –

1.0 1/.045 1/1.14 .045 1.14 1.0 7/.017 7/.432 .051 1.30

2580 2580

– –

16 16

– –

1/.0508 1/1.29 .051 1.29 7/.0192 7/.488 .058 1.46

– – –

187500 – 187500 –

– –

2960 2960

– –

1.5 1/.055 1/1.40 .055 1.40 1.5 7/.021 7/5.33 .063 1.60

211600

–

4/0

237.8 MCM – 120 37/.081 37/2.06 .567 14.4

4110 4110

– –

14 14

– –

1/.0641 1/1.63 .064 1.63 7/.0242 7/.615 .073 1.84

250 MCM – 300 MCM – 350 MCM – 400 MCM – 500 MCM – 500 MCM – 600 MCM – 700 MCM – 750 MCM – 750 MCM – – – – – 800 MCM – 800 MCM – –

–

– 15037/.09037/2.29 .63016.0 – 37/.097337/2.47 .68117.3

– –

4934 4934

– –

2.5 1/.071 1/1.80 .071 1.80 2.5 7/.027 7/.686 .081 2.06

– – – – – – – – – –

365.1 MCM – 185 37/.100 37/2.54 .700 17.8 – 37/.10437/2.64 .72818.5 473.6 MCM – 240 37/.114 37/2.90 .798 20.3 473.6 MCM – 240 61/.089 61/2.26 .801 20.3

6530 6530

– –

12 12

– – 4 4 – – 6 6 – – – – – – – – – –

1/.0808 1/2.05 .081 2.05 7/.0305 7/.775 .092 2.32 1/.089 1/2.26 .089 2.26 7/.034 7/.864 .102 2.59 1/.1019 1/2.59 .102 2.59 7/.0385 7/.978 .116 2.93 1/.109 1/2.77 .109 2.77 7/.042 7/1.07 .126 3.21 1/.1144 1/2.91 .1144 2.91 7/.0432 7/1.10 .130 3.30 1/.1285 1/3.26 .128 3.26 7/.0486 7/1.23 .146 3.70 1/.1443 1/3.67 .144 3.67 7/.0545 7/1.38 .164 4.15 1/.162 1/4.11 .162 4.11 7/.0612 7/1.55 .184 4.66 7/.0688 7/1.75 .206 5.24 7/.0772 7/1.96 .232 5.88

– –

7894 7894

– –

– 37/.116237/2.95 .81320.7 – 61/.090561/2.30 .81420.7 – 61/.099261/2.52 .89322.7 – 61/.107161/2.72 .96424.5 – 61/.110961/2.82 .99825.4 – 91/.090891/2.31 .99925.4

10380 10380

– –

10 10

592.1 MCM – 300 61/.099 61/2.51 .891 22.6

– –

11840 11840

– – 9 9 8 8 – – 7 7 6 6 – 5 4 – – 3 2 – –

13090 13090 16510 16510 20820 20820 26240 26240 – – 33090 41740 –

– – – – – – – – – –

789.4 MCM – 400 61/.114 61/2.90 1.026 26.1

– 61/.1145 61/2.91 1.031 26.2

– 91/.0938 91/2.38 1.032 26.2 1000 MCM 986.8 MCM – 500 61/.1280 61/3.25 1.152 29.3 1000 MCM – – – 91/.1048 91/2.66 1.153 29.3 – 1233.7 MCM – 625 91/.117 91/2.97 1.287 32.7 1250 MCM – – – 91/.1172 91/2.98 1.289 32.7 1250 MCM – – – 127/.0992 127/2.52 1.290 32.8 1500 MCM – – – 91/.1284 91/3.26 1.412 35.9 1500 MCM – – – 127/.1087 127/2.76 1.413 35.9 – 1578.8 MCM – 800 91/.132 91/3.35 1.452 36.9 – 1973.5 MCM – 1000 91/.147 91/3.73 1.617 41.1 2000 MCM – – – 127/.1255 127/3.19 1.632 41.5 2000 MCM – – – 169/.1088 169/2.76 1.632 41.5

19740 19740

10 1/.141 1/3.58 .141 3.58 10 7/.054 7/1.37 .162 4.12

31580

16 7/.068 7/1.73 .204 5.18

– –

49340 49340

25 7/.085 7/2.16 .255 6.48 25 19/.052 19/1.32 .260 6.60

52620 66360

– –

7/.0867 7/2.20 .260 6.61 7/.0974 7/2.47 .292 7.42

– –

69070 69070

35 7/.100 7/2.54 .300 7.62 35 19/.061 19/1.55 .305 7.75

Conductor Stranding

Approx. Size Awg

Circular Mil Area

Conductor Diameter Inches

19/.0117 19/27 19/25 27/24 37/24 61/24 91/24 105/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24 2300/24 2750/24

16 14 12 10

2601 3831 6088 10910 14950 24640 36760 42420 50500 60600 90900 111100 131300 181800 222200 262600 313100 373700 444400 535300 646400 777700 929200 1111000

.060 .070 .090 .123 .140 .180 .220 .240 .260 .325 .390 .420 .460 .565 .590 .660

8 6 5 4 3 2 1

1/0 2/0 3/0 4/0

.740 .790 .870 .940 1.025 1.120 1.230 1.370

229 Waterford Street • Edinboro, PA 16412-2398 Phone 814.734.1631 • Fax 814.734.4946

ADDITIONAL WIRE SIZE RECOMMENDATIONS FOR COPPER PENN-CRIMPS ® TYPES BCU, BCU-FL, BBCU, BBCU-FL, BLU, BLU-FL, BBLU, BBLU-FL

Copper Connector

Class B & C

Class I

Class K

Diesel

Class H

Class G

Class M

Metric Cable

Catalog Type Splices and

Building Wire Flexible Cable

Weld Cable Locomotive Cable

Cable

Flexible Cable

Wire Size Range Copper Cable Only

Cu Cable

Navy

Air

(#24AWG Cu Strands) (#30AWG Cu Strands) (#24AWG Cu Strands)

(No. & Dia. of Wire)

(#34AWG Cu Stands)

Lugs (1 & 2 Hole)

Size & Stranding Size & Stranding Size & Stranding Size & Stranding Size & Stranding Size & Stranding Size & Stranding Metric Size & Dia. Cable Craft

6mm 2 3.21mm #23

AN-8

BCU-BBCU-BLU-BBLU-8 #8 AWG 7 or 19 #8 AWG 41/24

None

*#8 AWG 133/.0111 *#8 AWG 49/.0184 #8 AWG 420/34

BCU-BBCU-BLU-BBLU-6 #6 AWG 7 or 19 #6 AWG 63/24

None

*#7 AWG 133/.0125 #7 AWG 49/.0206 #7 AWG 532/34

10mm 2 4.12mm None

None

16mm 2 5.18mm #30

AN-6

BCU-BBCU-BLU-BBLU-5 #5 AWG 7 or 19

None

*#6 AWG 133/.0140 *#6 AWG 49/.0231 #6 AWG 665/34

BCU-BBCU-BLU-BBLU-4 #4 AWG 7 or 19

None

*#5 AWG 133/.0158 *#5 AWG 49/.0260 #5 AWG 836/34 *20mm 2 5.72mm #40

None

BCU-BBCU-BLU-BBLU-3 #3 AWG 7 or 19 #4 AWG 105/24 #4 AWG 420/30 #4 AWG 105/24 #4 AWG 133/.0177 #4 AWG 49/.0292 #4 AWG 1064/34 25mm 2 6.60mm #50 AN-4

*#3 AWG 133/.0199 *#3 AWG 49/.0328 #3 AWG 1323/34 *30mm 2 7.01mm #60

None

BCU-BBCU-BLU-BBLU-2 #2 AWG 7 or 19

None

BCU-BBCU-BLU-BBLU-1 #1 AWG 19 or 37 #2 AWG 161/24 #2 AWG 665/30 #2 AWG 150/24 #2 AWG 133/.0223 #2 AWG 49/.0368 #2 AWG 1666/34 *40mm 2 8.20mm #75 AN-2

BCU-BBCU-BLU-BBLU-1/0 1/0 AWG 19 or 37

None

#1 AWG 836/30 #1 AWG 225/24 #1 AWG 259/.0180 #1 AWG 133/.0251 #1 AWG 2107/34 50mm 2 9.27mm #100 AN-1

BCU-BBCU-BLU-BBLU-2/0 2/0 AWG 19 or 37 1/0 AWG 266/24 1/0 AWG 1064/30 1/0 AWG 275/24 1/0 AWG 259/.0202 1/0 AWG 133/.0282 1/0 AWG 2646/34 70mm 2 10.92mm #125 AN-1/0

BCU-BBCU-BLU-BBLU-3/0 3/0 AWG 19 or 37 2/0 AWG 342/24 2/0 AWG 1323/30 2/0 AWG 325/24 2/0 AWG 259/.0227 2/0 AWG 133/.0316

None

*85mm 2 11.94mm #150

None

3/0 AWG 1666/30 3/0 AWG 450/24 3/0 AWG 259/.0255 3/0 AWG 133/.0355 2/0 AWG 3325/34 95mm 2 12.80mm #200 AN-2/0 AN-3/0

BCU-BBCU-BLU-BBLU-4/0 4/0 AWG 19 or 37

None

BCU-BBCU-BLU-BBLU-025 250 MCM 37 or 61

None

3/0 AWG 4256/34 120mm 2 14.40mm None

None

BCU-BBCU-BLU-BBLU-030 300 MCM 37 or 61 4/0 AWG 532/24 4/0 AWG 2107/30 4/0 AWG 550/24 *4/0 AWG 259/.0286 *4/0 AWG 133/.0399 4/0 AWG 5320/34 150mm 2 16.00mm #300 AN-4/0

BCU-BBCU-BLU-BBLU-035 350 MCM 37 or 61

None

262 MCM 650/24 *250 MCM 427/.0242*250 MCM 259/.0311

None

*180mm 2 17.42mm #350

None

BCU-BBCU-BLU-BBLU-040 400 MCM 37 or 61

None

313 MCM 775/24 300 MCM 427/.0265 300 MCM 259/.0340 250 MCM 6384/34 185mm 2 17.80mm #400

None

BCU-BBCU-BLU-BBLU-045 450 MCM 37 or 61

None

*350 MCM 427/.0286 *350 MCM 259/.0368 300 MCM 7581/34

None

BCU-BBCU-BLU-BBLU-050 500 MCM 37 or 61 350 MCM 882/24

None

373 MCM 925/24 400 MCM 427/.0306 400 MCM 259/.0393 350 MCM 8806/34 240mm 2 20.30mm None

None

BCU-BBCU-BLU-BBLU-060 600 MCM 61 or 91

None

444 MCM 1100/24 450 MCM 427/.0325 450 MCM 259/.0417 400 MCM 10101/34 300mm 2 22.63mm None

None

BCU-BBCU-BLU-BBLU-065 650 MCM 61 or 91 500 MCM 1225/24

None

535 MCM 1325/24 500 MCM 427/.0342 500 MCM 259/.0439 450 MCM 11396/34

None

*550 MCM 703/.0280 *550 MCM 427/.0359

BCU-BBCU-BLU-BBLU-075 750 MCM 61 or 91

None

646 MCM 1600/24

500 MCM 12691/34

None

*600 MCM 703/.0292 *600 MCM 427/.0375

*650 MCM 703/.0304 *650 MCM 427/.0390

BCU-BBCU-BLU-BBLU-080 800 MCM 61 or 91

None

550 MCM 13664/34 400mm 2 26.1mm None

None

*700 MCM 427/.0405

*700 MCM 703/.0316 *750 MCM 427/.0419 600 MCM 14945/34

BCU-BBCU-BLU-BBLU-100 1000 MCM 61 or 91 750 MCM 1862/24

None

777 MCM 1925/24

500mm 2 29.3mm None

None

*750 MCM 703/.0327 *800 MCM 427/.0433 650 MCM 16226/34

*Not UL Listed

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