Substrates: A substrate in sign manufacturing refers to the physical surface to which ink and/or sheeting is applied. Nearly all materials used in sign making have an inkset or laminate specifically designed for longevity. We always match materials with the proper inkset and/or laminate to ensure optimal quality and durability. Materials are also matched to the substrate, with a range of quality spanning from one to 12 years. Aluminum (Flat Sheet) Flat sheet aluminum is the most common substrate for long-to-permanent use signs and is our #1 substrate. Our aluminum blanks are manufactured at our local production facilities. Our standard blanks feature radius corners, 7/16” holes for mounting, and comply with the Transportation Association of Canada (TAC). Available in various sizes. Our aluminum is 50% thicker than many of our competitors, using a heavy gauge sign-grade aluminum alloy that is long- lasting and rust-free, even in harsh weather conditions, and not easily vandalized or bent. The ASTM 5052-H38 sign-grade aluminum alloy standard is .081 ” (2mm). Our aluminum is cleaned and degreased, with cropped edges to prevent injury. ⋅ Sign sheet aluminum grade 5052-H38 ⋅ .081” (2mm) thickness
and are available in various lengths to accommodate the street name. Decorative street name signs to complement any municipal beautification program are also available. Plywood (HDO/Crezone) HDO (High Density Overlay) panels are made of high-quality, exterior-grade plywood. HDO contains a higher resin content for moisture resistance and provides an excellent base for applying reflective film. It is ideal for construction site signs, project signs, subdivision signs, real estate signs, billboards, double post signs, and more. Available in 1/2” and 3/4” thickness, wood is recommended for sign sizes 120cm x 120cm (4’x4’) and above. If you have questions regarding HDO or Crezone wood substrates, please contact us for additional information. Coroplast Referred to in the industry as “Corex” or “Coro”, coroplast material is predominately used for temporary and promotional signage. It is ideal for lawn signs (election, job site, sales, promotional directional, etc.) and real estate signs, as well as site signs for new building projects. Magnetic Our magnetic material features a strong white vinyl face, perfect for all your magnetic sign needs. It can be screen printed or painted but is not intended for inkjet printing. The standard thickness is 30mm, which is suitable for vehicle magnets and more. The higher the mill, the thicker the magnet and, therefore, the stronger the signage. NOTE: Some sign manufacturers may attempt to supply sub- standard, utility-grade aluminum, passing it off as sign-grade aluminium. The softer properties of utility-grade aluminium make it suitable for ventilation duct manufacturing and the electrical industry (e.g., for tie wires) but inappropriate for signage. These properties are difficult to detect without testing, which can be performed using a Whitney Hand Sheet Metal Punch, or through independent metal testing. Signs manufactured with utility-grade aluminium will begin to bend and deteriorate over time. ⋅ P.S.I. is defined as “ pounds per square inch ” ⋅ Tension leveling is a superior process for leveling sheet material ⋅ The standard for non-tension leveled is 5/16 deviation from flat ⋅ All stated specifications are from “Aluminum Standards & Data” and The Aluminum Association
⋅ Ultimate strength 39,000 PSI (minimum) ⋅ Yield strength 32,000 PSI (minimum) ⋅ Tension Leveled (this leveling technique gives aluminum sheet a superior flatness) ⋅ These specifications are an industry standard and adopted by most government agencies and municipalities
Highway Extruded Aluminum Our highway extruded aluminum sign panels are designed for large ground-mounted and overhead information, destination, and guide signs. The panels are 30cm (12”) wide and 732cm (24’) long (single length), but can be combined for any required length or height. 3M™ reflective sheeting is rolled onto the individual extruded panels, and the lettering and/or symbols are computer cut and applied to the substrate by hand. These panels are then fastened together in the field to form the complete sign. Extruded Aluminum Street Name Blades Extruded aluminum blades are the preferred substrate for municipal street name signs. The “dogbone” extrusion design is durable and works in conjunction with our street name brackets. Our street name signs are double-faced and reflectorized with 3M™ High Intensity Prismatic or Diamond Grade™ sheeting on extruded or flat sheet aluminum blades. Standard colours include white characters on green background, white on blue, or black on white. Standard blade heights are 15cm (6”) or 23cm (9”)
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ATS Traffic Product Catalogue
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