1
TABLE OF CONTENTS
COPPER COMPRESSION LUGS
Long Barrel - Two Hole - Slotted Tongue w/Inspection Window (BBLZ-D-ST) ............................. 4-5 Long Barrel - Blank Tongue - Closed Transition (BBLU-DNU, BBLU-FNU)..............................6-7 Standard Barrel - One Hole w/Inspection Window (BLU-S)....................................................8-9 Standard Barrel - One Hole - Narrow Tongue w/Inspection Window (BLU-S-NT)................10-11 Long Barrel - One Hole - Closed Transition (BBLU-S)..........................................................12-13 Long Barrel - One Hole - Narrow Tongue w/Closed Transition (BBLU-S-NT).......................14-15 Long Barrel - One Hole - Inspection Window (BBLZ-S).......................................................16-17 Long Barrel - One Hole - Narrow Tongue w/Inspection Window (BBLZ-S-NT)....................18-19 Standard Barrel - Two Hole with Inspection Window (BLU-D)............................................20-21 Standard Barrel - Two Hole - Narrow Tongue w/Inspection Window (BLU-D-NT)...............22-23 Long Barrel - Two Hole - Closed Transition (BBLU-D).........................................................24-26 Long Barrel - Two Hole - Narrow Tongue - Closed Transition (BBLU-D-NT).............................27 Long Barrel - Two Hole - w/Inspection Window (BBLZ-D)..................................................28-29 Long Barrel - Two Hole - Narrow Tongue w/Inspection Window (BBLZ-D-NT)...................30-31 Long Barrel - Four Hole - Closed Transition (BBLU-FN)............................................................32 Long Barrel - Two Hole - Closed Transition - Heavy Duty (HBBLU-D)......................................33 Long Barrel - Four Hole - Closed Transition - Heavy Duty (HBLTU-FN)....................................34 Flared Stadard Barrel - One Hole - w/Inspection Window (BLU-S-FL)......................................35 Flared Long Barrel - One Hole - Closed Transition (BBLU-S-FL)................................................36 Flared Standard Barrel - Two Hole - w/Inspection Window (BLU-D-FL)....................................37 Flared Long Barrel - Two Hole - Closed Transition (BBLU-D-FL)..........................................38-39 Standard Barrel - One Hole w/Inspection Window (BLY)....................................................40-41 Standard Barrel (BCU).............................................................................................................42 Long Barrel (BBCU).................................................................................................................43 Flared - Standard Barrel (BCU-FL)............................................................................................44 Flared - Long Barrel (BBCU-FL)................................................................................................45 Tapered, Plugged, Plugged & Tapered (BCU-T, BCU-P, BCU-PT).........................................46-47 One Hole (BLUA-S)............................................................................................................48-49 One Hole - Narrow Tongue (BLUA-S-NT)................................................................................50 Two Hole (BLUA-D)................................................................................................................51 Two Hole - Narrow Tongue (BLUA-D-NT)...............................................................................52
NEW PRODUCT
COPPER COMPRESSION SPLICES
ALUMINUM COMPRESSION LUGS
Standard Butt Splice (BCUA)...................................................................................................53
ALUMINUM COMPRESSION SPLICE
TDM SERIES TOOLS . .............................................................................................................. 54 WIRE CHART .......................................................................................................................... 55 TECHNICAL DATA ............................................................................................................. 56-57 ADDITIONAL INSTALLATION TOOLING...............................................................................58 CUSTOM DESIGN ORDER FORM .......................................................................................... 59
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We are Penn Union. For over 80 years we have been known, within the industry, for our superior quality and competitively priced, Mechanical and Compression Connectors . Penn Union compression connectors are made of the highest-grade materials and offer very high conductivity (low resistance) while meeting or exceeding all industry standards. Penn Union compression connectors are certified to be installed using commonly found tools and do so without loss of agency certification. Penn Union manufactures extremely dependable connectors at a low installed cost and its full line of compression connectors have a color-coding system that makes inspections and certified installations much simpler.
We take pride in providing products that are relied upon to consistently perform in the most demanding applications.
Have an electrical connection problem? Penn Union can solve it. With over 30,000 variations of connectors, you will find us to be flex- ible and easy to do business with. Whatever your need, we have the experience and capabilities to deliver solutions—from coast-to-coast or around the world.
Connect with us. Experience what you have been missing.
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COPPER COMPRESSION LUGS
TYPE BBLZ-D-ST
NEW PRODUCT
Long Barrel - Two Hole - Slotted Tongue with Inspection Window
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Slotted pad hole accomodates range of hardware spacings and assures maximum secureness • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
Versa-Crimp ® (as used throughout this publication) is a registered trademark of HUBBELL Power Systems, Inc.
BBLZ-D-ST See table for dimensions and index reference.
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BBLZ-D-ST DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 1/2” 3/8” 1/2” 1/2” 1/2” STUD HOLE SIZE
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1” STUD HOLE SPACING RANGE
TONGUE WIDTH “W”
TONGUE LENGTH “C”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
CATALOG NO.
BBLZ-8D-58-1ST14 BBLZ-8D-58-1ST38 BBLZ-6D-58-1ST14 BBLZ-6D-58-1ST38 BBLZ-6D-1-175ST12 BBLZ-5D-58-1ST14 BBLZ-5D-58-1ST38 BBLZ-4D-58-1ST14 BBLZ-4D-58-1ST38 BBLZ-4D-1-175ST12 BBLZ-3D-58-1ST14 BBLZ-3D-58-1-ST38 BBLZ-2D-58-1ST14 BBLZ-2D-58-1ST38 BBLZ-2D-1-175ST12 BBLZ-1D-58-1ST14 BBLZ-1D-58-1ST38 BBLZ-1D-1-175ST12 BBLZ-1/0D-58-1ST14 BBLZ-1/0D-1-175ST38 BBLZ-1/0D-1-175ST12 BBLZ-2/0D-58-1ST14 BBLZ-2/0D-1-175ST38 BBLZ-2/0D-1-175ST12 BBLZ-3/0D-58-1ST14 BBLZ-3/0D-1-175ST38 BBLZ-3/0D-1-175ST12 BBLZ-4/0D-58-1ST14 BBLZ-4/0D-1-175ST38 BBLZ-4/0D-1-175ST12 BBLZ-025D-58-1ST14 BBLZ-025D-1-175ST38 BBLZ-025D-1-175ST12 BBLZ-030D-58-1ST14 BBLZ-030D-1-175ST38 BBLZ-030D-1-175ST12 BBLZ-035D-58-1ST14 BBLZ-035D-1-175ST38 BBLZ-035D-1-175ST12 BBLZ-040D-58-1ST14 BBLZ-040D-1-175ST38 BBLZ-040D-1-175ST12 BBLZ-050D-58-1ST14 BBLZ-050D-1-175ST38 BBLZ-050D-1-175ST12 BBLZ-060D-1-175ST38 BBLZ-060D-1-175ST12 BBLZ-065D-1-175ST38 BBLZ-065D-1-175ST12 BBLZ-075D-1-175ST38 BBLZ-075D-1-175ST12
0.41 1.69 0.08 0.94 2.88 0.60 1.75 0.06 0.75 2.63 0.41 1.61 0.09 1.13 2.96 0.60 1.74 0.06 1.00 2.87
1-1/16”
8 AWG
Red TDM-250 or TDM-500
6
21
7/8”
1-1/4”
6 AWG
Blue TDM-250 or TDM-500
7
24
1-1/8”
1” to 1-3/4” 0.70 2.77 0.09 1.00 3.92
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1”
0.44 1.61 0.08 1.13 2.96 0.61 1.83 0.07 1.13 3.21 0.50 1.61 0.09 1.13 2.96 0.61 1.81 0.08 1.13 3.21
5 AWG
Blue TDM-250 or TDM-500
7
24
1-1/4”
4 AWG
Gray TDM-250 or TDM-500
8
29
1-1/4”
1” to 1-3/4” 0.92 3.00 0.10 1.13 4.38
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1”
0.65 1.61 0.20 1.13 2.96 0.65 1.83 0.20 1.13 3.21 0.59 1.61 0.11 1.25 3.11 0.59 1.83 0.11 1.25 3.36
3 AWG
White TDM-250 or TDM-500
9
-
1-1/4”
2 AWG
Brown TDM-250 or TDM-500
10
33
1-3/8”
1” to 1-3/4” 0.81 3.00 0.10 1.25 4.53
5/8” to 1” 5/8” to 1”
0.67 1.83 0.10 1.38 3.55 0.67 1.83 0.10 1.38 3.55
TDM-250 or TDM-500
11
37
1-1/2”
1 AWG
Green
1” to 1-3/4” 0.70 2.77 0.09 1.20 4.12
-
Y644HS
-
1-5/16”
5/8” to 1”
0.74 1.83 0.11 1.38 3.55
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1-1/2”
1” to 1-3/4” 0.74 2.58 0.11 1.38 4.30 1” to 1-3/4” 0.81 3.00 0.10 1.38 4.63
5/8” to 1”
0.82 1.61 0.12 1.50 3.42
2/0 AWG
1” to 1-3/4” 0.82 2.58 0.12 1.50 4.39 1” to 1-3/4” 0.82 3.00 0.12 1.50 4.84
Black TDM-250 or TDM-500
13
45
1-5/8”
5/8” to 1”
0.89 1.61 0.13 1.50 3.49
3/0 AWG
1” to 1-3/4” 0.89 2.58 0.13 1.50 4.46 1” to 1-3/4” 0.89 3.00 0.13 1.50 4.91
Orange TDM-250 or TDM-500
14
50
1-5/8”
5/8” to 1”
1.00 1.61 0.14 1.63 3.68
4/0 AWG
Purple TDM-250 or TDM-500
15
54
1-3/4”
1” to 1-3/4” 1.00 2.58 0.14 1.63 4.68 1” to 1-3/4” 1.00 3.00 0.14 1.63 5.10
5/8” to 1”
1.09 1.61 0.16 1.63 3.80
250 kcmil
1” to 1-3/4” 1.09 2.58 0.16 1.63 4.77 1” to 1-3/4” 1.09 3.00 0.16 1.63 5.13
Yellow TDM-250 or TDM-500
16
62
1-3/4”
5/8” to 1”
1.19 1.61 0.16 2.00 4.17
300 kcmil
1” to 1-3/4” 1.19 2.58 0.16 2.00 5.14 1” to 1-3/4” 1.19 3.00 0.16 2.00 5.59
White
TDM-500
17
66H/66 2-1/8”
5/8” to 1”
1.28 1.61 0.17 2.00 4.24
350 kcmil
1” to 1-3/4” 1.28 2.58 0.17 2.00 5.21 1” to 1-3/4” 1.28 3.00 0.17 2.00 5.66
Red
TDM-500
18
71H/71 2-1/8”
5/8” to 1”
1.39 1.61 0.19 2.13 4.37
400 kcmil
1” to 1-3/4” 1.39 2.58 0.19 2.13 5.34 1” to 1-3/4” 1.39 3.00 0.19 2.13 5.79
Blue
TDM-500
19
76H/76 2-1/4”
5/8” to 1”
1.53 1.61 0.21 2.25 4.61
500 kcmil
1” to 1-3/4” 1.53 2.58 0.21 2.25 5.58 1” to 1-3/4” 1.53 3.00 0.21 2.25 6.03 1” to 1-3/4” 1.72 2.58 0.27 2.69 6.11 1” to 1-3/4” 1.72 3.00 0.27 2.69 6.56 1” to 1-3/4” 1.78 2.58 0.27 2.81 6.23 1” to 1-3/4” 1.78 3.00 0.27 2.81 6.68 1” to 1-3/4” 1.91 2.58 0.27 2.88 6.40 1” to 1-3/4” 1.91 3.00 0.27 2.88 6.85
Brown
TDM-500
20
87
2-3/8”
600 kcmil
Green
22
94H/94 2-13/16”
650 kcmil
Pink
300
99 2-15/16”
106H/ 106
750 kcmil
Black
24
3”
BBLZ-080D-1-175ST12 800 kcmil
1” to 1-3/4” 1.97 3.00 0.25 2.94 7.00 Orange
25 107H/107 3-1/16”
BBLZ-100D-1-175ST38 BBLZ-100D-1-175ST12
1” to 1-3/4” 2.17 2.58 0.33 3.00 6.71 1” to 1-3/4” 2.17 3.00 0.33 3.00 7.16
1000 kcmil
White
27
125
3-1/8”
BBLZ-150D-1-175ST12 1500 kcmil BBLZ-200D-1-175ST12 2000 kcmil
1” to 1-3/4” 2.69 3.00 0.39 3.19 7.44 Green 1” to 1-3/4” 3.08 3.00 0.47 3.44 7.78 Brown
31 34
- -
3-5/16” 3-9/16”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
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COPPER COMPRESSION LUGS
TYPES BBLU-DNU, BBLU-FNU Long Barrel - Blank Tongue - Closed Transition
NEW PRODUCT
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Closed transition protects end of cable from environmental conditions • Blank / Undrilled tongues allow user to select custom hole sizes and spacings while maintaining UL Listing and CSA Certification • Scored line locates center of tongue and prevents drill from “walking” • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV
• Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BBLU-DNU See table for dimensions and index reference.
BBLU-FNU
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BBLU-DNU, BBLU-FNU DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
MIN. BOLT HOLE*
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
1-1/16” 1-1/4” 1-1/4” 1-1/4” 1-5/16” 1-5/16” 1-1/2” 1-5/8” 1-5/8” 1-3/4” 1-3/4” WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BBLU-8DNU BBLU-6DNU BBLU-4DNU BBLU-3DNU BBLU-2DNU
8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG
#10 #10 #10 1/4” 1/4” 1/4”
0.83 3.00 0.12 0.94 4.19 0.83 3.00 0.12 1.13 4.35 0.92 3.00 0.10 1.13 4.38
Red TDM-250 or TDM-500 Blue TDM-250 or TDM-500 Gray TDM-250 or TDM-500
6 6 8 9
21 21 29
0.92 3.00 0.12 1.13 4.35 White TDM-250 or TDM-500 0.81 3.00 0.10 1.25 4.53 Brown TDM-250 or TDM-500
-
10
33
BBLU-1DNU+∆ BBLU-1/0DNU BBLU-2/0DNU BBLU-3/0DNU BBLU-4/0DNU BBLU-025DNU BBLU-030DNU BBLU-035DNU BBLU-040DNU BBLU-050DNU BBLU-060DNU BBLU-065DNU BBLU-075DNU BBLU-080DNU
0.70 2.77 0.09 1.20 4.12 Green
-
Y644HS
-
1/0 AWG 1/4” 2/0 AWG 1/4” 3/0 AWG 1/4” 4/0 AWG 1/4”
0.81 3.00 0.10 1.38 4.63 0.82 3.00 0.12 1.50 4.84
Pink TDM-250 or TDM-500 Black TDM-250 or TDM-500
12 13 14 15 16 17 18 19 20 22
42 45 50 54 62
0.89 3.00 0.13 1.50 4.91 Orange TDM-250 or TDM-500 1.00 3.00 0.14 1.63 5.10 Purple TDM-250 or TDM-500 1.09 3.00 0.16 1.63 5.13 Yellow TDM-250 or TDM-500
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 650 kcmil 750 kcmil 800 kcmil
1/4” 1/4” 1/4” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8”
1.19 3.00 0.16 2.00 5.59 White
TDM-500 TDM-500 TDM-500 TDM-500
66H/66 2-1/8” 71H/71 2-1/8” 76H/76 2-1/4”
1.28 3.00 0.17 2.00 5.66 1.39 3.00 0.19 2.13 5.79
Red Blue
1.53 3.00 0.21 2.25 6.03 Brown 1.72 3.00 0.27 2.69 6.56 Green
87
2-3/8”
94H/94 2-13/16” 99 2-15/16”
1.78 3.00 0.27 2.81 6.68 1.91 3.00 0.27 2.88 6.85
Pink
300
Black
24 106H/106 3” 25 107H/107 3-1/16”
1.97 3.00 0.25 2.94 7.00 Orange 2.17 3.00 0.33 3.00 7.16 White 2.69 3.00 0.39 3.19 7.44 Green 3.08 3.00 0.47 3.44 7.78 Brown 2.88 3.00 0.33 3.00 7.06 White 3.00 3.00 0.30 3.19 7.44 Yellow 3.00 3.00 0.39 3.06 7.41 Green
BBLU-100DNU 1000 kcmil BBLU-150-DNU 1500 kcmil BBLU-200DNU 2000 kcmil BBLU-100FNU+ 1000 kcmil BBLU-125FNU+ 1250 kcmil BBLU-150FNU+ 1500 kcmil BBLU-175FNU+ 1750 kcmil BBLU-200FNU+ 2000 kcmil
27 31 34 27 29 31 33 34
125
3-1/8” 3-5/16” 3-9/16” 3-1/8” 3-5/16” 3-3/16” 3-1/4” 3-9/16”
- -
125
- - - -
2.91 3.00 0.39 3.09 7.88
Gray
3.08 3.00 0.47 3.44 7.75 Brown
* Minimum bolt hole size must be maintained for UL & CSA ∆ Connector only UL listed with Burndy Y644HS crimp tool, not listed for grounding & bonding applications + Not CSA Certified • For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
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COPPER COMPRESSION LUGS
TYPE BLU-S Standard Barrel - One Hole with Inspection Window • Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BLU-S See table for dimensions and index reference.
BLU-S DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE #10 1/4” 5/16”
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BLU-8S14 BLU-8S15 BLU-8S16∆ BLU-8S17∆ BLU-8S18∆
0.37 0.50 0.08 0.41 1.09 0.37 0.56 0.08 0.41 1.14 0.60 0.64 0.07 0.57 1.46 0.60 0.64 0.07 0.58 1.52 0.70 1.00 0.09 0.57 1.72 0.41 0.53 0.09 0.81 1.51 0.41 0.69 0.09 0.81 1.67 0.45 0.75 0.07 0.82 1.78 0.60 0.88 0.06 0.81 1.97 0.70 0.94 0.08 0.75 1.88 0.43 0.56 0.08 0.81 1.61 0.43 0.69 0.08 0.81 1.73 0.61 0.72 0.06 0.81 1.77 0.61 0.88 0.06 0.81 1.92 0.48 0.56 0.09 0.81 1.61 0.48 0.69 0.09 0.81 1.67 0.48 0.72 0.09 0.81 1.76 0.60 0.88 0.08 0.81 1.97 1.12 1.12 0.13 0.83 2.22 0.53 0.56 0.09 0.88 1.67 0.53 0.69 0.09 0.88 1.80 0.53 0.75 0.09 0.88 1.86 0.59 0.88 0.08 0.88 1.98
TDM-250 or TDM-500
6
21
1/2”
8 AWG
Red
3/8” 1/2” #10 1/4”
-
Y644HS
-
11/16”
BLU-6S BLU-6S1 BLU-6S2 BLU-6S8
TDM-250 or TDM-500
7
24
15/16”
6 AWG
5/16”
Blue
3/8” 1/2” #10 1/4”
BLU-6S9+ BLU-5S BLU-5S1 BLU-5S2 BLU-5S3 BLU-4S BLU-4S1 BLU-4S10 BLU-4S2 BLU-4S4 •+
-
Y644HS
-
7/8”
5 AWG
Blue TDM-250 or TDM-500
7
24
15/16”
5/16”
3/8” #10 1/4”
4 AWG
5/16”
Gray TDM-250 or TDM-500
8
29
15/16”
3/8” 1/2” #10 1/4”
BLU-3S BLU-3S1 BLU-3S2 BLU-3S3
3 AWG
White TDM-250 or TDM-500
9
-
1”
5/16”
3/8”
8
BLU-S DIMENSIONS & INDEX REFERENCE (Continued)
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE #10 1/4” 5/16”
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BLU-2S15 BLU-2S BLU-2S1 BLU-2S2 BLU-2S10 BLU-1S9 BLU-1S BLU-1S1 BLU-1S4∆
0.59 0.69 0.11 0.88 1.73 0.59 0.69 0.11 0.88 1.73 0.59 0.75 0.11 0.88 1.86 0.59 0.87 0.11 0.88 1.98 0.82 1.13 0.10 0.88 2.25 0.67 0.56 0.11 0.62 1.42 0.67 0.75 0.11 0.88 1.86 0.67 0.87 0.11 0.94 2.05 0.70 1.06 0.09 0.82 2.03 0.73 0.87 0.12 0.87 2.05 0.73 0.87 0.12 0.88 2.05 0.73 0.87 0.12 0.88 2.05 0.73 1.06 0.12 0.87 2.25 0.81 0.81 0.12 0.94 2.06 0.81 0.81 0.12 0.94 2.06 0.81 0.87 0.12 0.94 2.11 0.81 1.12 0.12 0.94 2.37 0.89 0.81 0.12 0.75 1.94 0.89 0.81 0.12 0.75 1.94 0.89 0.87 0.12 1.00 2.25 0.89 1.12 0.12 1.00 2.50 1.00 0.78 0.14 1.00 2.22 1.00 0.78 0.14 1.00 2.22 1.00 0.87 0.14 1.00 2.31 1.00 1.09 0.14 1.00 2.50 1.09 0.78 0.15 1.06 2.34 1.09 0.78 0.15 1.06 2.34 1.09 1.13 0.15 1.06 2.69 1.09 1.13 0.15 1.06 2.69 1.19 0.78 0.16 1.06 2.41 1.19 1.09 0.16 1.06 2.75 1.19 1.09 0.16 1.06 2.75 1.19 1.69 0.16 1.06 3.31 1.28 0.88 0.17 1.13 2.63 1.28 1.16 0.17 1.13 2.91 1.28 1.41 0.17 1.13 3.16 1.39 1.19 0.19 1.19 3.06 1.39 1.44 0.19 1.19 3.31 1.45 1.19 0.22 1.19 3.06 1.45 1.44 0.22 1.18 3.31 1.53 1.13 0.21 1.38 3.28 1.53 1.44 0.21 1.38 3.63 1.72 1.75 0.27 1.38 3.97 1.72 1.75 0.27 1.38 3.97 1.78 1.75 0.27 1.38 3.97 1.78 1.75 0.27 1.38 3.97 1.91 1.75 0.27 1.63 4.31
2 AWG
Brown TDM-250 or TDM-500 10
33
1”
3/8” 1/2” 1/4”
3/4”
5/16”
TDM-250 or TDM-500 11
37
1”
1 AWG
Green
3/8” 1/2” 1/4”
1-1/16” 15/16”
-
Y644HS
-
BLU-1/0S19 BLU-1/0S BLU-1/0S1 BLU-1/0S20 BLU-2/0S20 BLU-2/0S21 BLU-2/0S BLU-2/0S4 BLU-3/0S14 BLU-3/0S15 BLU-3/0S BLU-3/0S1 BLU-4/0S19 BLU-4/0S25 BLU-4/0S BLU-4/0S1 BLU-025S4 BLU-025S5 BLU-025S2 BLU-025S BLU-030S6 BLU-030S7 BLU-030S BLU-030S8 BLU-035S1 BLU-035S BLU-035S3 BLU-040S4 BLU-040S BLU-045S1 BLU-045S BLU-050S2 BLU-050S BLU-060S BLU-060S1 BLU-065S4 BLU-065S5 BLU-075S BLU-080S BLU-100S BLU-100S4 BLU-150S BLU-200S
5/16”
1/0 AWG
Pink TDM-250 or TDM-500 12
42
1”
3/8” 1/2” 1/4”
5/16”
2/0 AWG
Black TDM-250 or TDM-500 13
45
1-1/16”
3/8” 1/2” 1/4”
5/16”
3/0 AWG
Orange TDM-250 or TDM-500 14
50
1-1/8”
3/8” 1/2” 1/4”
5/16”
4/0 AWG
Purple TDM-250 or TDM-500 15
54
1-1/8”
3/8” 1/2” 1/4”
5/16”
250 kcmil
Yellow TDM-250 or TDM-500 16
62
1-3/16”
3/8” 1/2”
5/16”
3/8” 1/2” 5/8” 3/8” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 5/8” 1/2” 5/8” 1/2” 5/8” 5/8” 5/8” 3/4” 3/4” 3/4”
300 kcmil
White
TDM-500
17
66H/66 1-3/16”
350 kcmil
Red
TDM-500
18
71H/71 1-1/4”
400 kcmil
Blue
TDM-500
19
76H/76 1-5/16”
450 kcmil
Blue
TDM-500
19
76H/76 1-5/16”
500 kcmil
Brown
TDM-500
20
87
1-1/2”
600 kcmil
Green
22
94H/94 1-1/2”
650 kcmil
Pink
300
99
1-1/2”
750 kcmil 800 kcmil
Black
24 106H/106 1-3/4” 25 107H/107 1-3/4”
1.96 1.88 0.25 1.63 4.53 Orange
2.17 1.75 0.33 1.88 4.75 2.17 1.88 0.33 1.88 4.88
1000 kcmil
White
27
125
2”
1500 kcmil 2000 kcmil
2.69 2.19 0.39 2.00 5.47 Green 3.07 2.31 0.46 2.25 5.94 Brown
31 34
- -
2-1/8” 2-3/8”
∆ cULus Listed • Not UL Listed + Not CSA Certified
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
9
COPPER COMPRESSION LUGS
TYPE BLU-S-NT
NEW PRODUCT
Standard Barrel - One Hole - Narrow Tongue with Inspection Window
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Narrow Tongue width designed for limited space applications • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BLU-S-NT See table for dimensions and index reference.
10
BLU-S-NT DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BLU-8S6-NT BLU-8S8-NT BLU-6S6-NT BLU-4S-NT BLU-4S1-NT BLU-3S1-NT BLU-3S2-NT BLU-2S15-NT BLU-2S-NT BLU-2S1-NT BLU-1S16-NT BLU-1S9-NT BLU-1/0S10-NT BLU-1/0S19-NT BLU-1/0S-NT BLU-1/0S1-NT BLU-2/0S10-NT BLU-2/0S20-NT BLU-2/0S21-NT BLU-2/0S-NT BLU-3/0S14-NT BLU-3/0S15-NT BLU-3/0S-NT BLU4/0S19-NT BLU-4/0S25-NT BLU-4/0S-NT BLU-025S4-NT BLU-025S5-NT BLU-025S2-NT BLU-030S2-NT BLU-030S7-NT BLU-035S1-NT BLU-035S-NT BLU-040S3-NT BLU-040S4-NT BLU-050S3-NT BLU-050S2-NT BLU-060S2-NT BLU-060S1-NT BLU-075S1-NT BLU-075S3-NT BLU-075S-NT BLU-100S2-NT BLU-100S5-NT BLU-100S-NT
6 8 6
0.30 0.50 0.10 0.41 1.09 0.30 0.50 0.10 0.41 1.09 0.31 0.50 0.12 0.81 1.51 0.40 0.56 0.11 0.81 1.61 0.40 0.69 0.11 0.81” 1.67 0.49 0.69 0.10 0.88 1.80 0.49 0.75 0.10 0.88 1.86 0.50 0.69 0.13 0.87 1.73 0.50 0.69 0.13 0.87 1.73 0.50 0.75 0.13 0.87 1.86 0.50 0.56 0.15 0.62 1.42 0.50 0.56 0.15 0.62 1.42 0.62 0.87 0.14 0.88 2.05 0.62 0.87 0.14 0.88 2.05 0.62 0.87 0.14 0.88 2.05 0.62 0.88 0.14 0.88 2.05 0.58 0.81 0.15 0.98 2.14 0.58 0.81 0.15 0.98 2.14 0.58 0.81 0.15 0.98 2.14 0.58 0.87 0.15 0.98 2.11 0.64 0.81 0.17 0.75 1.94 0.64 0.81 0.17 0.75 1.94 0.64 0.87 0.17 1.00 2.25 0.71 0.78 0.20 1.00 2.22 0.71 0.78 0.20 1.00 2.22 0.71 0.87 0.20 1.00 2.31 0.77 0.78 0.21 1.06 2.34 0.77 0.78 0.21 1.06 2.34 0.77 1.13 0.21 1.06 2.69 0.81 0.78 0.20 1.03 2.32 0.81 1.09 0.20 1.03 2.61 0.88 0.88 0.25 1.13 2.63 0.88 1.16 0.25 1.13 2.91 0.96 0.88 0.27 1.19 2.75 0.96 1.19 0.27 1.19 3.06 1.06 0.88 0.26 1.38 3.03 1.06 1.07 0.26 1.38 3.11 1.19 1.50 0.33 1.38 3.72 1.19 1.75 0.33 1.38 3.84 1.30 1.50 0.32 1.63 4.06 1.30 1.75 0.32 1.63 4.22 1.30 1.75 0.32 1.63 4.22 1.50 1.50 0.38 1.88 4.28 1.50 1.75 0.38 1.88 4.53 1.50 1.75 0.38 1.88 4.53
8 AWG
Red TDM-250 or TDM-500
6
21
1/2”
6 AWG
Blue TDM-250 or TDM-500
7
24
15/16”
#10 1/4” 1/4”
4 AWG
Gray TDM-250 or TDM-500
8
29
15/16”
3 AWG
White TDM-250 or TDM-500
9
-
1”
5/16”
#10 1/4”
2 AWG
Brown TDM-250 or TDM-500
10
33
1”
5/16”
#10 1/4” #10 1/4”
1 AWG
Green TDM-250 or TDM-500
11
37
3/4”
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1”
5/16”
3/8” #10 1/4”
2/0 AWG
Black TDM-250 or TDM-500
13
45
1-1/8”
5/16”
3/8” 1/4”
7/8”
3/0 AWG
5/16”
Orange TDM-250 or TDM-500
14
50
3/8” 1/4”
1-1/8”
4/0 AWG
Purple TDM-250 or TDM-500
15
54
1-1/8”
5/16”
3/8” 1/4”
250 kcmil
Yellow TDM-250 or TDM-500
16
62
1-3/16”
5/16”
3/8” 1/4” 3/8” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 5/8” 3/8” 1/2” 5/8”
300 kcmil
White
TDM-500
17
66H/66 1-3/16”
350 kcmil
Red
TDM-500
18
71H/71 1-1/4”
400 kcmil
Blue
TDM-500
19
76H/76 1-5/16”
500 kcmil
Brown
TDM-500
20
87
1-1/2”
600 kcmil
Green
22
94H/94 1-1/2”
750 kcmil
Black
24 106H/106 1-3/4”
1000 kcmil
White
27
125
2”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
∆ cULus Listed • Not UL Listed + Not CSA Certified
11
COPPER COMPRESSION LUGS
TYPE BBLU-S
Long Barrel - One Hole - Closed Transition
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Closed transition protects end of cable from environmental conditions • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BBLU-S See table for dimensions and index reference.
12
BBLU-S DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE 1/4” 1/2” 1/4” 3/8” 1/2” 1/4” 5/16”
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BBLU-6S BBLU-6S1 BBLU-4S BBLU-4S1 BBLU-4S2 BBLU-3S3 BBLU-3S1 BBLU-2S BBLU-1S
0.41 0.69 0.09 1.09 2.03 0.70 1.07 0.09 1.00 2.20 0.48 0.69 0.09 1.09 2.06 0.82 1.23 0.10 1.13 2.65 0.70 1.07 0.09 1.00 2.20 0.53 0.75 0.10 1.12 2.15 0.53 0.75 0.09 1.13 2.16
6 AWG
Blue TDM-250 or TDM-500
7
24
1-1/4”
4 AWG
Gray TDM-250 or TDM-500
8
29
1-1/4”
3 AWG
White TDM-250 or TDM-500
9
-
1-1/4”
2 AWG 5/16” 1 AWG 5/16”
0.59 0.75 0.11 1.22 2.25 Brown TDM-250 or TDM-500 0.67 0.75 0.11 1.34 2.36 Green TDM-250 or TDM-500
10 11
33 37
1-3/8” 1-1/2”
BBLU-1/0S BBLU-1/0S2 BBLU-2/0S BBLU-2/0S1 BBLU-3/0S2 BBLU-3/0S BBLU-4/0S BBLU-025S BBLU-030S BBLU-035S BBLU-040S BBLU-040S1 BBLU-050S BBLU-050S2 BBLU-060S BBLU-065S BBLU-065S1 BBLU-075S BBLU-080S
5/16”
0.73 0.75 0.13 1.34 2.44 0.75 0.81 0.12 1.25 2.37 0.81 0.87 0.13 1.50 2.72 0.81 1.25 0.13 1.50 3.06 0.89 1.25 0.12 1.50 3.12 0.89 1.25 0.13 1.50 3.12
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1-1/2”
3/8” 3/8” 1/2” 3/8” 1/2”
2/0 AWG
Black TDM-250 or TDM-500
13
45
1-5/8”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-5/8”
4/0 AWG 1/2”
1.00 1.25 0.14 1.63 3.31 Purple TDM-250 or TDM-500
15 16 17 18
54 62
1-3/4” 1-3/4”
250 kcmil 300 kcmil 350kcmil
1/2” 1/2” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 5/8” 5/8”
1.09 1.25 0.16 1.63 3.38 Yellow 1.19 1.25 0.16 2.00 3.81 White
TDM-500 TDM-500 TDM-500
66H/66 2-1/8” 71H/71 2-1/8”
1.28 1.25 0.17 2.00 3.84 1.39 1.50 0.19 2.13 4.31 1.39 1.25 0.18 2.12 4.06 1.53 1.47 0.21 2.31 4.56 1.53 1.25 0.21 2.25 4.25
Red
400 kcmil
Blue
TDM-500
19
76H/76 2-1/4”
500 kcmil
Brown
TDM-500
20
87
2-3/8”
600 kcmil
1.72 1.75 0.27 2.69 5.34 Green
22
94H/94 2-13/16”
1.78 1.75 0.26 2.81 5.40 1.78 1.75 0.27 2.81 5.41 1.91 1.75 0.27 2.88 5.56
650 kcmil
Pink
300
99 2-15/16”
750 kcmil 800 kcmil
Black
24 106H/106 3” 25 107H/107 1-3/4”
1.96 1.50 0.25 2.93 5.46 Orange
1000 kcmil 1500 kcmil 2000 kcmil
BBLU-100S
5/8”
2.17 1.75 0.33 3.00 5.88 White
27
125
3-1/8”
BBLU-150S
3/4”
2.69 2.13 0.39 3.19 6.53 Green
31
-
3-5/16”
BBLU-200S
3/4”
3.07 2.12 0.46 3.43 6.87 Brown
34
-
3-9/16”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
13
COPPER COMPRESSION LUGS
TYPE BBLU-S-NT
NEW PRODUCT
Long Barrel - One Hole - Narrow Tongue - Closed Transition
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Closed transition protects end of cable from environmental conditions • Narrow Tongue width designed for limited space applications • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BBLU-S-NT See table for dimensions and index reference.
14
BBLU-S-NT DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BBLU-4S5-NT BBLU-4S-NT BBLU-2S9-NT BBLU-2S2-NT BBLU-2S-NT BBLU-1S3-NT BBLU-1S7-NT BBLU-1/0S6-NT BBLU-1/0S4-NT BBLU-1/0S-NT BBLU-1/0S2-NT BBLU-2/0S5-NT BBLU-2/0S6-NT BBLU-2/0S3-NT BBLU-2/0S-NT BBLU-3/0S3-NT BBLU-3/0S4-NT BBLU-3/0S2-NT BBLU-4/0S3-NT BBLU-4/0S4-NT BBLU-4/0S-NT BBLU-025S2-NT BBLU-025S5-NT BBLU-025S-NT BBLU-030S1-NT BBLU-030S-NT BBLU-035S1-NT BBLU-035S-NT BBLU-040S2-NT BBLU-040S1-NT BBLU-050S3-NT BBLU-050S2-NT BBLU-060S3-NT BBLU-060S2-NT BBLU-065S2-NT BBLU-065S-NT BBLU-075S3-NT BBLU-075S2-NT BBLU-075S-NT BBLU-100S3-NT BBLU-100S1-NT BBLU-100S-NT
10
0.40 0.69 0.11 1.09 2.06 0.40 0.69 0.11 1.09 2.06 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.15 1.34 2.38 0.50 0.75 0.15 1.34 2.38 0.62 0.75 0.14 1.34 2.44 0.62 0.75 0.14 1.34 2.44 0.62 0.75 0.14 1.34 2.44 0.62 0.81 0.14 1.25 2.38 0.62 0.75 0.16 1.50 2.56 0.62 0.75 0.16 1.50 2.56 0.62 0.75 0.16 1.50 2.56 0.62 0.87 0.16 1.50 2.72 0.64 1.25 0.17 1.50 3.12 0.64 1.25 0.17 1.50 3.12 0.64 1.25 0.17 1.50 3.12 0.71 1.25 0.20 1.63 3.31 0.71 1.25 0.20 1.63 3.31 0.71 1.25 0.20 1.63 3.31 0.77 1.25 0.21 1.63 3.38 0.77 1.25 0.21 1.63 3.38 0.77 1.25 0.21 1.63 3.38 0.83 1.25 0.22 2.00 3.81 0.83 1.25 0.22 2.00 3.81 0.88 1.25 0.25 2.00 3.84 0.88 1.25 0.25 2.00 3.84 0.96 1.25 0.27 2.13 4.06 0.96 1.25 0.27 2.13 4.06 1.06 1.25 0.26 2.25 4.25 1.06 1.25 0.26 2.25 4.25 1.19 1.50 0.39 2.69 5.09 1.19 1.50 0.39 2.69 5.09 1.23 1.75 0.40 2.81 5.41 1.23 1.75 0.40 2.81 5.41 1.30 1.75 0.32 2.88 5.56 1.30 1.75 0.32 2.88 5.56 1.30 1.75 0.32 2.88 5.56 1.50 1.75 0.48 3.00 5.88 1.50 1.75 0.48 3.00 5.88 1.50 1.75 0.48 3.00 5.88
4 AWG
Gray TDM-250 or TDM-500
8
29
1-1/4”
1/4”
10
2 AWG
1/4”
Brown TDM-250 or TDM-500
10
33
1-3/8”
5/16”
10
1 AWG
Green TDM-250 or TDM-500
11
37
1-1/2”
1/4”
10
1/4”
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1-1/2”
5/16”
3/8”
10
1/4”
2/0 AWG
Black TDM-250 or TDM-500
13
45
1-5/8”
5/16”
3/8” 1/4”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-5/8”
5/16”
3/8”
5/16”
4/0 AWG
3/8” 1/2”
Purple TDM-250 or TDM-500
15
54
1-3/4”
5/16”
250 kcmil
3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 5/8” 3/8” 1/2” 5/8”
Yellow TDM-250 or TDM-500
16
62
1-3/4”
300 kcmil
White
TDM-500
17
66H/66 2-1/8”
350 kcmil
Red
TDM-500
18
71H/71 2-1/8”
400 kcmil
Blue
TDM-500
19
76H/76 2-1/4”
500 kcmil
Brown
TDM-500
20
87
2-3/8”
600 kcmil
Green
22
94H/94 2-13/16”
650 kcmil
Pink
300
99 2-15/16”
750 kcmil
Black
24 106H/106 3”
1000 kcmil
White
27
125
3-1/8”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
15
COPPER COMPRESSION LUGS
TYPE BBLZ-S
NEW PRODUCT
One Hole - Long Barrel with Inspection Window
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BBLZ-S See table for dimensions and index reference.
16
BBLZ-S DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE 1/4” 1/4” 1/4” 1/4” 5/16”
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH 1-3/16” 1-3/16” 1-3/16”
TONGUE LENGTH “C”
CATALOG NO.
BBLZ-8S2 BBLZ-6S BBLZ-4S BBLZ-3S3 BBLZ-3S1 BBLZ-2S2 BBLZ-2S BBLZ-1S7 BBLZ-1S BBLZ-1S2
8 AWG 6 AWG 4 AWG
0.41 0.69 0.08 1.06 2.00 0.41 0.69 0.09 1.09 2.03 0.48 0.69 0.09 1.09 2.06 0.53 0.75 0.10 1.13 2.16 0.53 0.75 0.10 1.13 2.16 0.59 0.75 0.11 1.22 2.25 0.59 0.75 0.11 1.22 2.25 0.67 0.75 0.11 1.34 2.36 0.67” 0.75 0.11 1.34 2.36 0.67 0.75 0.11 1.34 2.36 0.73 0.75 0.13 1.34 2.44 0.75 0.81 0.13 1.25 2.38 0.75 1.38 0.13 1.38 3.06 0.81 0.87 0.13 1.50 2.72 0.81 1.25 0.13 1.50 3.06 0.89 1.25 0.13 1.50 3.12 0.89 1.25 0.13 1.50 3.12
Red TDM-250 or TDM-500 Blue TDM-250 or TDM-500 Gray TDM-250 or TDM-500
6 7 8
21 24 29
3 AWG
White TDM-250 or TDM-500
9
-
1-1/4”
1/4”
2 AWG
Brown TDM-250 or TDM-500
10
33
1-3/8”
5/16”
1/4”
1 AWG
5/16”
Green TDM-250 or TDM-500
11
37
1-1/2”
3/8”
BBLZ-1/0S BBLZ-1/0S2 BBLZ-1/0S15 BBLZ-2/0S BBLZ-2/0S1 BBLZ-3/0S2 BBLZ-3/0S BBLZ-4/0S BBLZ-025S BBLZ-030S7 BBLZ-030S BBLZ-035S BBLZ-040S BBLZ-050S BBLZ-060S BBLZ-065S BBLZ-065S1 BBLZ-075S BBLZ-080S BBLZ-100S BBLZ-150S BBLZ-200S
5/16”
1-1/2” 1-3/8” 1-1/2”
1/0 AWG
3/8” 1/2” 3/8” 1/2” 3/8” 1/2”
Pink TDM-250 or TDM-500
12
42
2/0 AWG
Black TDM-250 or TDM-500
13
45
1-5/8”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-5/8”
4/0 AWG 1/2”
1.00 1.25 0.14 1.63 3.31 Purple TDM-250 or TDM-500 1.09 1.25 0.16 1.63 3.38 Yellow TDM-250 or TDM-500
15 16
54 62
1-3/4” 1-3/4”
250 kcmil
1/2” 3/8” 1/2” 1/2” 5/8” 5/8” 5/8” 1/2” 5/8” 5/8” 5/8” 5/8” 3/4” 3/4”
1.19 1.25 0.16 2.00 3.81 1.19 1.25 0.16 2.00 3.81 1.28 1.25 0.17 2.00 3.84 1.39 1.50 0.19 2.13 4.31
300 kcmil
White
TDM-500
17
66H/66 2-1/8”
350 kcmil 400 kcmil 500 kcmil 600 kcmil
Red Blue
TDM-500 TDM-500 TDM-500
18 19 20 22
71H/71 2-1/8” 76H/76 2-1/4”
1.53 1.47 0.21 2.31 4.56 Brown 1.72 1.75 0.27 2.69 5.34 Green
87
2-3/8”
94H/94 2-13/16”
1.78” 1.75 0.26 2.81 5.41 1.78 1.75 0.27 2.81 5.41 1.91 1.75 0.27 2.88 5.56
650 kcmil
Pink
300
99 2-15/16”
750 kcmil 800 kcmil 1000 kcmil 1500 kcmil 2000 kcmil
Black
24 106H/106 3” 25 107H/107 3-1/16”
1.96” 1.50 0.25 2.94 5.46 Orange
2.17 1.75 0.33 3.00 5.88”
White
27 31 34
125
3-1/8” 3-5/16” 3-9/16”
2.69 2.13 0.39 3.19 6.53 Green 3.07 2.13 0.46 3.44 6.88 Brown
- -
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
17
COPPER COMPRESSION LUGS
TYPE BBLZ-S-NT
NEW PRODUCT
Long Barrel - One Hole - Narrow Tongue with Inspection Window
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Narrow Tongue width designed for limited space applications • Long barrel provides high pull out force and added secureness for improved mechanical and electrical properties • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BBLZ-S-NT See table for dimensions and index reference.
18
BBLZ-S-NT DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BBLZ-4S5-NT BBLZ-4S-NT BBLZ-2S9-NT BBLZ-2S2-NT BBLZ-2S-NT BBLZ-1S3-NT BBLZ-1S7-NT BBLZ-1/0S6-NT BBLZ-1/0S4-NT BBLZ-1/0S-NT BBLZ-1/0S2-NT BBLZ-2/0S5-NT BBLZ-2/0S6-NT BBLZ-2/0S3-NT BBLZ-2/0S-NT BBLZ-3/0S3-NT BBLZ-3/0S4-NT BBLZ-3/0S2-NT BBLZ-4/0S3-NT BBLZ-4/0S4-NT BBLZ-4/0S-NT BBLZ-025S2-NT BBLZ-025S5-NT BBLZ-025S-NT BBLZ-030S1-NT BBLZ-030S-NT BBLZ-035S1-NT BBLZ-035S-NT BBLZ-040S2-NT BBLZ-040S1-NT BBLZ-050S3-NT BBLZ-050S2-NT BBLZ-060S3-NT BBLZ-060S2-NT BBLZ-065S2-NT BBLZ-065S-NT BBLZ-075S3-NT BBLZ-075S2-NT BBLZ-075S-NT BBLZ-100S3-NT BBLZ-100S1-NT BBLZ-100S-NT
10
0.40 0.69 0.11 1.09 2.06 0.40 0.69 0.11 1.09 2.06 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.13 1.22 2.25 0.50 0.75 0.15 1.34 2.38 0.50 0.75 0.15 1.34 2.38 0.62 0.75 0.14 1.34 2.44 0.62 0.75 0.14 1.34 2.44 0.62 0.75 0.14 1.34 2.44 0.62 0.81 0.14 1.25 2.38 0.62 0.75 0.16 1.50 2.56 0.62 0.75 0.16 1.50 2.56 0.62 0.75 0.16 1.50 2.56 0.62 0.87 0.16 1.50 2.72 0.64 1.25 0.17 1.50 3.12 0.64 1.25 0.17 1.50 3.12 0.64 1.25 0.17 1.50 3.12 0.71 1.25 0.20 1.63 3.31 0.71 1.25 0.20 1.63 3.31 0.71 1.25 0.20 1.63 3.31 0.77 1.25 0.21 1.63 3.38 0.77 1.25 0.21 1.63 3.38 0.77 1.25 0.21 1.63 3.38 0.83 1.25 0.22 2.00 3.81 0.83 1.25 0.22 2.00 3.81 0.88 1.25 0.25 2.00 3.84 0.88 1.25 0.25 2.00 3.84 0.96 1.25 0.27 2.13 4.06 0.96 1.25 0.27 2.13 4.06 1.06 1.25 0.30 2.25 4.25 1.06 1.25 0.30 2.25 4.25 1.19 1.50 0.39 2.69 5.09 1.19 1.50 0.39 2.69 5.09 1.23 1.75 0.40 2.81 5.41 1.23 1.75 0.40 2.81 5.41 1.30 1.75 0.40 2.88 5.56 1.30 1.75 0.40 2.88 5.56 1.30 1.75 0.40 2.88 5.56 1.50 1.75 0.48 3.00 5.88 1.50 1.75 0.48 3.00 5.88 1.50 1.75 0.48 3.00 5.88
4 AWG
Gray
TDM-250 & TDM-500
8
29
1-1/4”
1/4”
10
2 AWG
1/4”
Brown TDM-250 & TDM-500
10
33
1-3/8”
5/16”
10
1 AWG
Green TDM-250 & TDM-500
11
37
1-1/2”
1/4”
10
1/4”
1/0 AWG
Pink TDM-250 & TDM-500
12
42
1-1/2”
5/16”
3/8”
10
1/4”
2/0 AWG
Black TDM-250 & TDM-500
13
45
1-5/8”
5/16”
3/8” 1/4”
3/0 AWG
Orange TDM-250 & TDM-500
14
50
1-5/8”
5/16”
3/8”
5/16”
4/0 AWG
3/8” 1/2”
Purple TDM-250 & TDM-500
15
54
1-1/4”
5/16”
250 kcmil
3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 5/8” 3/8” 1/2” 5/8”
Yellow TDM-250 & TDM-500
16
62
1-3/4”
300 kcmil
White
TDM-500
17
66H/66 2-1/8”
350 kcmil
Red
TDM-500
18
71H/71 2-1/8”
400 kcmil
Blue
TDM-500
19
76H/76 2-1/4”
500 kcmil
Brown
TDM-500
20
87
2-3/8”
600 kcmil
Green
22
94H/94 2-13/16”
650 kcmil
Pink
300
99 2-15/16”
750 kcmil
Black
24 106H/106 3”
1000 kcmil
White
27
125
3-1/8”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
19
COPPER COMPRESSION LUGS
TYPE BLU-D
Standard Barrel - Two Hole with Inspection Window
• Manufactured from high conductivity seamless copper tubing • Tin-plated to inhibit corrosion • Beveled entry for easy cable insertion • Inspection window insures full cable insertion • Two hole mounting pad assures maximum secureness • Color coded barrels are marked with die index numbers • Connectors are suitable for voltages up to 35KV • 45° and 90° angles are UL Listed and CSA Certified • Connectors are UL Listed and CSA Certified with Penn-Union, Burndy, T&B, Huskie, Greenlee and Versa-Crimp ® style tooling
BLU-D See table for dimensions and index reference.
20
BLU-D DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE
STUD HOLE SPACING
TONGUE WIDTH “W”
TONGUE LENGTH “C”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
CATALOG NO.
BLU-8D2TC10 BLU-6D2TC14 BLU-5D2TC14 BLU-4D2TC14 BLU-3D2TC14 BLU-2D2TC14
8 AWG #10 6 AWG 1/4” 5 AWG 1/4” 4 AWG 1/4” 3 AWG 1/4”
0.63 0.63 0.63 0.63 0.63 0.63 1.75 0.63 0.88 0.88 1.00 1.75 0.88 1.00 1.75 0.88 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.75 1.00 1.75 1.75 1.75 1.75 1.75
0.37 1.13 0.08 0.41 1.78
Red TDM-250 or TDM-500
6 7 7 8 9
21 24 24 29
1/2”
0.41 1.22 0.09 0.81 2.25 Blue TDM-250 or TDM-500 0.44 1.22 0.08 0.81 2.25 Blue TDM-250 or TDM-500 0.50 1.22 0.09 0.81 2.33 Gray TDM-250 or TDM-500 0.65 1.22 0.20 0.88 2.32 White TDM-250 or TDM-500
15/16” 15/16” 15/16”
NONE
1”
1/4” 1/2” 1/4”
0.59 1.22 0.11 0.88 2.32 0.81 2.88 0.09 0.88 3.98 0.67 1.22 0.10 0.94 2.41 0.67 1.62 0.10 0.94 2.79 0.74 1.62 0.11 0.88 2.81 0.74 1.83 0.11 0.88 3.02 0.82 2.82 0.10 0.89 3.98 0.82 1.62 0.12 0.94 2.88 0.82 1.83 0.12 0.94 3.08 0.82 2.88 0.12 0.94 4.13 0.89 1.62 0.13 1.00 3.00 0.89 1.83 0.13 1.00 3.24 0.89 2.88 0.13 1.00 4.25 1.00 1.83 0.14 1.00 3.30 1.00 2.88 0.14 1.00 4.31 1.09 1.83 0.16 1.06 3.43 1.09 2.88 0.16 1.06 4.44 1.19 1.83 0.16 1.06 3.50 1.19 2.88 0.16 1.06 4.50 1.28 1.83 0.17 1.13 3.61 1.28 2.88 0.17 1.13 4.63 1.39 1.83 0.19 1.19 3.74 1.39 2.88 0.19 1.19 4.75
2 AWG
Brown TDM-250 or TDM-500
10
33
1”
BLU-2D2
BLU-1D2TC14
1 AWG
Green TDM-250 or TDM-500
11
37
1-1/16”
BLU-1D2TC516E6 BLU-1/0D2TC516E6
5/16” 5/16”
TDM-250 or TDM-500
12
42
BLU-1/0D2TC38
1/0 AWG
3/8” 1/2”
Pink
1”
BLU-1/0D2
-
Y644HS
-
BLU-2/0D2TC516E6
5/16”
BLU-2/0D2TC38
2/0 AWG
3/8” 1/2”
Black TDM-250 or TDM-500
13
45
1-1/16”
BLU-2/0D
BLU-3/0D11
5/16”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-1/8”
BLU-3/0D2TC38
3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 1/2” 3/8” 1/2” 1/2” 1/2” 1/2” 1/2”
BLU-3/0D
BLU-4/0D2TC38
4/0 AWG
Purple TDM-250 or TDM-500
15
54
1-1/8”
BLU-4/0D
BLU-025D2TC38
250 kcmil
Yellow TDM-250 or TDM-500
16
62
1-3/16”
BLU-025D
BLU-030D2TC38
300 kcmil
White
TDM-500
17
66H/66 1-3/16”
BLU-030D
BLU-035D2TC38
350 kcmil
Red
TDM-500
18
71H/71 1-1/4”
BLU-035D
BLU-040D2TC38
400 kcmil
Blue
TDM-500
19
76H/76 1-5/16”
BLU-040D BLU-045D
450 kcmil
1.45 2.88 0.21 1.18 4.75 Blue
TDM-500
19
76H/76 1-5/16”
BLU-050D2TC38
1.53 1.83 0.21 1.38 3.99 1.53 2.88 0.21 1.38 5.00
500 kcmil
Brown
TDM-500
20
87
1-1/2”
BLU-050D BLU-060D BLU-065D BLU-075D BLU-080D
600 kcmil 650 kcmil 750 kcmil 800 kcmil
1.72 2.88 0.27 1.38 5.09 Green 1.78 2.88 0.27 1.38 5.09 Pink 1.91 2.88 0.27 1.63 5.44 Black 1.97 2.88 0.25 1.63 5.53 Orange
22
94H/94 1-1/2”
300
99
1-5/8”
24 106H/106 1-3/4” 25 107H/107 1-3/4”
1000 kcmil 1500 kcmil 2000 kcmil
BLU-100D
1/2”
1.75
2.17 2.88 0.33 1.88 5.87 White
27
125
2”
BLU-150D
1/2”
1.75
2.69 2.88 2.87 2.00 6.09 Green
31
-
2-1/8”
BLU-200D
1/2”
1.75
3.06 2.88 0.47 2.00 6.38 Brown
34
-
-
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
21
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