Hot Runner & Control Systems

APRIL 2024

www.DME.net

DME Hot Runner Technology Selection Guide

GENERIC POLYMER NAME (TRADE NAME) [A=AMORPHOUS or C=CRYSTALLINE] NOTE:THE CHART BELOW SHOWS COMMODITY RESINS IN ORANGETYPE; ALL OTHERS ARE ENGINEERING RESINS.

The values expressed in grams are for reference only and are determined by using a nominal wall thickness of 1.8mm (.070") and unfilled poly- propylene Part dimension, wall thickness, length of fill within part, mold conditions and molding parameters must also be considered. NOTE: If flame retardant is present in the desired resin grade, please contact DME for product suitability or application guidance.

Resin Application Key Good Contact DME

Not recommended

Flow Capacity

(Grams)

Polymer Viscosity Key

Recommended Gate Diameter Range

L=Low M=Medium H=High

Viscosity

Max (inch)

Low MFI.16

Medium MFI 7-16

High MFI .02-7 LLHMHMLMHMMMHHMLHHHHHHHLHHMHHLLHHHM

NOZZLES

Min (mm) Max (mm) Min (inch)

TIP

Sprue Tip

1.0

2.0

0.040 0.080

20

15

10

StellarONE-04 Thermal Gate

Point Gate Tip

1.0

1.9

0.040 0.075

10

10

7

Sprue Tip

2.0

3.0

0.080 0.125

500

400

225

StellarONE-06 Thermal Gate

Point Gate Tip

1.5

2.5

0.060 0.100

175

125

80

Sprue Tip

2.5

4.0

0.100 0.160

625

575

325

StellarONE-08 Thermal Gate

Point Gate Tip

1.5

3.1

0.060 0.125

250

175

125

Sprue Tip

2.5

5.0

0.100 0.200

850

700

425

StellarONE-10 Thermal Gate

Point Gate Tip

1.5

3.1

0.060 0.125

310

200

150

Sprue Tip

3.0

6.0

0.125 0.236 1000

775

475

StellarONE-12 Thermal Gate

Point Gate Tip

2.0

3.1

0.080 0.125

500

375

275

Sprue Tip

3.0

8.0

0.125 0.315 1500

1100

750

StellarONE-16 Thermal Gate

Point Gate Tip

2.5

4.4

0.100 0.175

800

550

400

Sprue Tip

1.5

2.0

0.600 0.800

400

300

150

StellarONE-06 Valve Gate

Direct Valve Gate Tip 1.5

2.0

0.600 0.800

225

150

90

Sprue Tip

2.5

2.5

0.100 0.100

500

450

250

StellarONE-08 Valve Gate

Direct Valve Gate Tip 2.5

2.5

0.100 0.100

450

300

220

Sprue Tip

2.5

3.0

0.100 0.125

775

625

375

StellarONE-10 Valve Gate

Direct Valve Gate Tip 2.5

3.0

0.100 0.125

610

460

280

Sprue Tip

4.0

5.0

0.160 0.200

900

725

425

StellarONE-12 Valve Gate

Direct Valve Gate Tip 4.0

5.0

0.160 0.200

725

525

315

Sprue Tip

5.0

7.0

0.200 0.275 1,200

950

600

StellarONE-16 Valve Gate

Direct Valve Gate Tip 5.0

7.0

0.200 0.275

940

640

475

Available only as a DME Designed and Manufactured Manifold & Components or Fully Assembled and Wired Hot Half

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