Hot Runner & Control Systems

DECEMBER 2024

www.DME.net

DME Hot Runner Technology Selection Guide

GENERIC POLYMER NAME (TRADE NAME) [A=AMORPHOUS or C=CRYSTALLINE] NOTE:THE CHART BELOW SHOWS COMMODITY RESINS IN ORANGETYPE; ALL OTHERS ARE ENGINEERING RESINS.

The values expressed in grams are for reference only and are determined by using a nominal wall thickness of 1.8mm (.070") and unfilled poly- propylene Part dimension, wall thickness, length of fill within part, mold conditions and molding parameters must also be considered. NOTE: If flame retardant is present in the desired resin grade, please contact DME for product suitability or application guidance.

Resin Application Key Good Contact DME

Flow Capacity

Not recommended

(Grams)

Polymer Viscosity Key L=Low M=Medium H=High

Recommended Gate Diameter Range

Viscosity

Min (mm)

Max (mm)

Min (inch)

Max (inch)

Low MFI.16

Medium MFI 7-16

High MFI .02-7 LLHMHMLMHMMMHHMLHHHHHHHLHHMHHLLHHHM

NOZZLES

TIP

Sprue Tip

1.5

2.0

0.061

0.079

20

15

10

StellarONE-04 Thermal Gate

Point Gate Bodiless

0.8

1.5

0.033

0.059

10

10

7

Point Gate Full Body

1.0

1.5

0.041

0.059

10

10

7

Sprue Tip

1.5

3.0

0.061

0.118

500

400

225

StellarONE-06 Thermal Gate

Point Gate Bodiless

0.8

2.0

0.033

0.079

175

125

80

Point Gate Full Body

1.0

2.0

0.041

0.079

175

125

80

Sprue Tip

2.5

3.0

0.102

0.118

625

575

325

StellarONE-08 Thermal Gate

Point Gate Bodiless

0.8

2.5

0.033

0.098

250

175

125

Point Gate Full Body

1.5

2.5

0.061

0.098

250

175

125

Sprue Tip

2.5

3.5

0.102

0.138

850

700

425

StellarONE-10 Thermal Gate

Point Gate Bodiless

1.0

3.0

0.041

0.118

310

200

150

Point Gate Full Body

1.5

3.0

0.061

0.118

310

200

150

Sprue Tip

3.0

4.0

0.122

0.157

1000

775

475

StellarONE-12 Thermal Gate

Point Gate Bodiless

1.0

3.2

0.041

0.126

500

375

275

Point Gate Full Body

2.0

3.2

0.082

0.126

500

375

275

Sprue Tip

3.0

4.5

0.122

0.177

1500

1100

750

StellarONE-16 Thermal Gate

Point Gate Bodiless

1.5

3.5

0.061

0.138

800

550

400

Point Gate Full Body

2.5

3.5

0.102

0.138

800

550

400

Sprue Tip

1.5

2.0

0.061

0.079

400

300

150

StellarONE-06 Valve Gate

Point Gate Bodiless Direct Valve Gate

1.0

2.0

0.041

0.079

225

150

90

Point Gate Full Body Direct Valve Gate

1.5

2.0

0.061

0.079

225

150

90

Sprue Tip

2.5

2.5

0.102

0.098

500

450

250

StellarONE-08 Valve Gate

Point Gate Bodiless Direct Valve Gate

1.0

2.5

0.041

0.098

450

300

220

Point Gate Full Body Direct Valve Gate

2.5

2.5

0.102

0.098

450

300

220

Sprue Tip

2.5

2.5

0.102

0.098

775

625

375

StellarONE-10 Valve Gate

Point Gate Bodiless Direct Valve Gate

1.0

2.5

0.041

0.098

610

460

280

Point Gate Full Body Direct Valve Gate

2.5

2.5

0.102

0.098

610

460

280

Sprue Tip

4.0

4.5

0.163

0.177

900

725

425

StellarONE-12 Valve Gate

Point Gate Bodiless Direct Valve Gate

1.5

4.5

0.061

0.177

725

525

315

Point Gate Full Body Direct Valve Gate

4.0

4.5

0.163

0.177

725

525

315

Sprue Tip

5.0

6.0

0.204

0.236

1200

950

600

StellarONE-16 Valve Gate

Point Gate Bodiless Direct Valve Gate

2.0

6.0

0.082

0.236

940

640

475

Point Gate Full Body Direct Valve Gate

5.0

6.0

0.204

0.236

940

640

475

Available only as a DME Designed and Manufactured Manifold & Components or Fully Assembled and Wired Hot Half

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