WeldStation Aire User & Maintenance Manual

Learn how to setup, manage, and maintain your WeldStation Aire by Clean Air Industries.

T ABLE OF C ONTENTS

TABLE OF CONTENTS ............................................................................................................................................2 SHIPPING RECEIVING, AND INSPECTION ...............................................................................................................4 R ECEIVING AND I NSPECTION ............................................................................................................................................. 4 B EFORE I NSTALLATION B EGINS ......................................................................................................................................... 5 WELD STATION DESCRIPTION ...............................................................................................................................6 FEATURES AND SPECIFICATIONS...........................................................................................................................7 G ENERAL F EATURES ....................................................................................................................................................... 7 B LOWER / M OTOR S PECIFICATIONS ................................................................................................................................... 8 U NIT W EIGHT ............................................................................................................................................................... 8 INSTALLATION ......................................................................................................................................................9 G ENERAL I NSTALLATION G UIDELINES ................................................................................................................................. 9 T OOLS N EEDED FOR I NSTALLATION .................................................................................................................................. 10 Required Tools: ................................................................................................................................................... 10 Optional / Recommended Tools:......................................................................................................................... 11 S INGLE U NIT P ARTS L IST ............................................................................................................................................... 13 W ARNINGS AND L ABELS ................................................................................................................................................ 15 M OVING THE W ELD S TATION A IRE U NIT .......................................................................................................................... 16 B RINGING THE W ELD S TATION A IRE , N O L IFTING T OOL ....................................................................................................... 18 B RINGING THE W ELDSTATION A IRE U NIT U PRIGHT , W ITH L IFTING T OOL ................................................................................ 20 I NSTALLING THE I NTAKE S PARK B AFFLES ........................................................................................................................... 22 I NSTALLING THE T ABLES ................................................................................................................................................ 24 ELECTRICAL CONNECTIONS ................................................................................................................................. 25 P OWER D ISCONNECT S WITCH / E MERGENCY S HUT O FF S WITCH ........................................................................................... 26 L IGHT S WITCH ............................................................................................................................................................. 27 B REAKERS .................................................................................................................................................................. 27 K EY L ATCH ................................................................................................................................................................. 28 BLOWER ROTATION............................................................................................................................................29

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STARTUP PROCEDURES ......................................................................................................................................30 SHUTDOWN PROCEDURES..................................................................................................................................30 MAINTENANCE ................................................................................................................................................... 31 C LEANING THE I NTAKE S PARK B AFFLES ............................................................................................................................. 31 R EMOVING THE I NTAKE S PARK B AFFLES ........................................................................................................................... 32 C LEANING THE I NTAKE A REA .......................................................................................................................................... 33 F ILTER M AINTENANCE .................................................................................................................................................. 34 Main Filter Features............................................................................................................................................ 34 Pre-Filter Features............................................................................................................................................... 34 Filter Maintenance.............................................................................................................................................. 34 Where to Start .................................................................................................................................................... 35 How to replace filters.......................................................................................................................................... 36 APPENDIX A: FILTER MAINTENANCE LOG SHEET .................................................................................................37 APPENDIX B: DIMENSIONAL DRAWINGS.............................................................................................................38 APPENDIX C: EXPLODED VIEWS ..........................................................................................................................41 APPENDIX D: WIRING DIAGRAMS (MARCH 2018) ..............................................................................................43

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S HIPPING R ECEIVING , AND I NSPECTION R ECEIVING AND I NSPECTION

Congratulations on the purchase of your new Clean Air Industries Weld Station Aire System! Upon receipt of the Weld Station Aire, remove the master packing list from the unit and reconcile it with the total shipment. Report any discrepancies to Clean Air Industries as soon as possible. Clean Air Industries’s Weld Station Aire units are shipped via freight and generally arrive on a flat bed trailer. The main units are partially crated, on a pallet, and are shipped laying on their sides. Remove the packaging from the unit; then remove the unit from the pallet. Carefully inspect the unit and any other items shipped with the unit for any damage that may have been incurred during shipping. If damage is found, report it to the shipping company and Clean Air Industries immediately. Weld tables, spark baffles, and dust trays (if purchased) are packaged and shipped inside the booth area of the main unit. The Reverse Flow TM and Metal Mesh spark Baffles require being shipped separately. Accessories may be packaged and shipped on a separate pallet depending on the order. In some cases these parts may be packaged inside the booth area of the main unit. A bolt package is included for each unit and booth combination. This bolt package includes lever handles for the filter doors only of the main unit and flat gasket for the entire Weld Station assembly. It is taped to the table slides inside the unit or booth.

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B EFORE I NSTALLATION B EGINS

Prior to using your Weld Station, it must be fully assembled and placed in its final operating location. Adequate electrical and compressed air must also be connected to the Weld Station. These connections are defined in “Electrical Connections” and "Compressed Air Connections" sections of this manual. During installation, always be careful. The Weld Station is a top heavy unit and may require experienced personal to move and set up.

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W ELD S TATION D ESCRIPTION

DISCLAMER: The Clean Air Industries Weld Station Aire is designed to accumulate smoke residue / particles and other by-products of the manufacturing process. The nature of these accumulations may be flammable. Operating the Weld Station Aire with these materials could result in a fire inside the unit. The Weld Station Aire is not recommended for use with highly combustible materials or explosive materials or particles. The Clean Air Industries Weld Station Aire consists of:

Weld Station Housing Motor / Blower System Four Pre-Filter and

The “dirty air” inlet is located inside the booth at the back of the booth portion. Metal Mesh spark baffles and Reverse Flow TM spark baffles protect the inlet. The “clean air” outlet is located on the top of the unit above the motor access panel. The optional silencers or exhaust deflectors may be installed on the outlet end. A large opening door provides easy access to the internal cartridge filter, and bolt on access panels allow access to the motor compartment for maintenance.

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F EATURES AND S PECIFICATIONS G ENERAL F EATURES

Patented Down-Flow Air Cleaning Technology Filter Element Design: 24" x 24"x12” MERV 15 VP Series , 189ft 2 media Pre-filter Design: 24" x 24"x4” MERV 14 VP Series with 123ft 2 media(optional) Silencing: Built-in Acoustical Lining Heavy Steel Construction and Powder- Coat Paint Finish Motor Contactor and Overload; On / Off Push Button with Center Light; Disconnect Switch (2) 24" x 24" x 2" Metal Mesh spark baffles and (2) 24" x 24" x 2" Reverse Flow TM spark baffles for each unit and each booth Customizable Filters

61 dB Noise level on OSHA scale with clean filters 73 dB Noise level on OSHA scale with dirty filters

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B LOWER / M OTOR S PECIFICATIONS

Backward Incline, Air Foil High Efficiency Plug type Blower(s) Single Phase 115 Volts 3HP 3450RPM 3600-RPM NEMA MG-1; 230-460 V/60/3 (std.)

U NIT W EIGHT The weight of the Weld Station unit can vary depending on the configuration, application, and accessories purchased. This is due to the wide selection of motors, blowers, filters, and accessories Clean Air Industries has to offer. Please see the following chart for approximate weights.

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I NSTALLATION

The Weld Station Aire requires some minor assembly.

A standard unit will come with an exhaust cover pre-installed. The unit and a booth are integrated into a single machine referred to as the 'main unit'. See the 'Weld Station Accessories User Manual' for accessory assembly instructions.

G ENERAL I NSTALLATION G UIDELINES Clean Air Industries’s Weld Station Aire units are shipped via freight and generally arrive on a flat bed trailer. The main units are partially crated, on a pallet, and are shipped lying on their sides. Use a fork lift truck, driven by a qualified individual, to remove the crate / pallet from the truck. Occasionally, fork extensions are helpful. Once the Weld Station Aire unit is inside the facility, ready to be uncrated, please proceed cautiously. Banding straps and plastic wrap must be removed.

Weld Station units are heavy and tend to be top heavy. The motor and the majority of the metal is located at the top of the unit. Please see the "Unit Weight" section for proper weights. There are (4) steel plate eyelets vertical at the top of unit. These are the lifting lugs. There are (9) floor mounting holes on the bottom flange of the unit

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T OOLS N EEDED FOR I NSTALLATION The Following tool lists are given as a general outline. Additional tools may be used or substituted based on availability. The required tool list is given as a bare minimum required to assembling a Weld Station. Powered tools are recommended. Required Tools:

(1) 5 /

(2) 7 /

32 " Allen Wrench

16 " Box Head Wrenches

(1) Fork Lift Truck

(1) Utility Knife

(1) Set of Lifting Chains

(1) Set of Ratchet Straps

(1) Small Flat Head Screwdriver [for Electrical Connections]

(2) 9 /

16 " Box Head Wrenches

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Optional / Recommended Tools:

(1) Cordless Drill

(1) Ratchet

(1) Air Ratchet

(1) 7 /

5 /

16 " Socket Bit

(1)

32 " Allen Bit

7 / 16 " Drive Socket

(1)

(1) 9 /

16 " Socket Bit

(1) Flashlight

9 / 16 " Drive Socket

(1)

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(1) Set of Fork Extensions

(1) Fork Lifting Tool

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S INGLE U NIT P ARTS L IST The following parts are shipped with each Weld Station Aire. Colors of some parts may very if a custom color was ordered. Please confirm that all parts have been shipped before beginning assembly.

(30) 1/4" - 20 x 1.0" black socket head cap screw

(30) 1/4" Black Flat Washers

(30) 1/4" Black Lock Washers

(1) Flat Gasket, 25' each [May arrive in 50' rolls]

(42) 1/4" Black Nuts

(3) Locking Hole Plugs

(2) Black Lever Handles

(1) Electrical Box Key

(2) 3/8" Lock Nuts

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(2) Internal Panel Baffles [pre- installed]

(2) Table Slides [pre-installed]

(1) Welding Table

(2) Reverse Flow TM Spark Baffles

(2) Metal Mesh Spark Baffles

(3) 19" x 27" Plenum Cover Plates

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W ARNINGS AND L ABELS

HIGH VOLTAGE: The voltage of the Weld Station is dangerous once connected to a power supply. Incorrect installation may cause damage to the equipment, serious injury, or death. Consequently, it is essential to comply with instructions in this manual, local and national safety rules, and follow all safety procedures including proper lock out and tag out procedures. Hazardous Voltage: The Variable Frequency Drive (VFD) uses large capacitors which can hold a charge long after the power disconnect has been used to disconnect power from the unit. Do not service the panel until the VFD has fully discharged. GROUND CONNECTION: Proper grounding of the equipment and electrical panel is essential. Do not attempt to operate the equipment without electrically grounding the panel. The connection to the earth ground must be proper and provide a low impedance path to the earth to prevent hazardous voltages from appearing on equipment

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M OVING THE W ELD S TATION A IRE U NIT

There are various ways to move the Weld Station Aire main unit. If the Weld Station unit has NOT been

uncrated or is still on the pallet, then it can easily be moved by using a fork lift truck. Place the forks under the pallet's main beams and simply lift the unit. Keep in mind, the motor end (top) of the unit is heavier and forks may need to be shifted toward the motor end. If the Weld Station unit has been uncrated, then it can easily be moved by using a fork lift truck. Attach the lifting chains or cables to the fork head ache bar. Attach the other end of the lifting chains or cables to the lifting lugs. The top of the unit can then be lifted using the fork lift truck. Place a wooden '2 x 4 underneath the raised end of the unit. This wood piece will create a gap allowing the forks to be slid under the unit. Make sure not to scratch or damage the unit.

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If the Weld Station Aire unit is uncrated and upright, then the unit can still be moved with a fork lift truck. Place the forks under the unit portion of the main Weld Station unit. Card board or rubber padding can be placed on the forks to prevent scratching of the unit. Make sure the forks are on both side of the light(s) / cables to prevent damaging the lights. Do NOT place the forks under the lights. Do NOT let the forks enter the intake at the back of the booth area. The Weld

Station unit is top heavy and must be prevented from falling backwards during movement. It is recommended that the top of

the unit is bound to the mast of the fork lift truck during movement. This can be done by wrapping a strap around the unit and mast. Another method is to attach a chain or cable between the mast and the lifting lugs.

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B RINGING THE W ELD S TATION A IRE , N O L IFTING T OOL NOTE: Please be sure the chain hoist, come along, or chain/cable, is rated for that amount of weight to be lifted. Properly sized chain or cable can be attached to header bar on a fork lift truck. The chain or cable can then be

connected to the lifting lugs of the unit. The forklift truck can then be used to lift and move the unit. Other methods include attaching a chain hoist or come along, or both to the eyelets provided at the top of the unit. When the unit is being lifted, the bottom of the unit may shift. If possible, brace the

bottom of the unit to prevent slipping. A '2 x 4' brace is fastened to the front floor flanges of the booth. This is used during shipment to prevent the collapse of the booth side walls. This '2 x 4' should be kept in place while bringing the unit upright to prevent damage. SLOWLY hoist the unit up, supporting it whenever and wherever possible.

DO NOT let the unit slam suddenly when bringing the unit into the upright position. This can cause damage to the unit. If risers are being used, then attach the risers before bringing the unit upright.

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See the Weld Station Aire Accessories user manual for additional information. Please proceed cautiously.

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B RINGING THE W ELDSTATION A IRE U NIT U PRIGHT , W ITH L IFTING T OOL NOTE: Please be sure the chain hoist, come along, or chain/cable, is rated for that amount of weight to be lifted. Properly sized chain or cable can be

attached to a lifting tool on a fork lift truck. The chain or cable can then be connected to the lifting lugs of the unit. The forklift truck can then be used to lift and raise the unit. Other methods include attaching a chain hoist or come along, or both to the eyelets provided at the top of the unit. When the unit is being lifted, the bottom of the unit may shift. If possible, brace the bottom of the unit to prevent slipping. A '2 x 4' brace is fastened to the front floor flanges of the booth. This used during shipment to prevent the collapse of the booth side walls. This '2 x 4' should be kept in place while bringing the unit upright to prevent damage. SLOWLY hoist the unit up, supporting it whenever and wherever possible. DO NOT let the unit slam suddenly when bringing the unit into the upright position. This can cause damage to the unit.

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If risers are being used, then attach the risers before bringing the unit upright. See the Weld Station Accessories user manual

for additional instructions. Please proceed cautiously.

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I NSTALLING THE I NTAKE S PARK B AFFLES All of the intake spark baffles must be installed before using the Weld Station. These baffles are the first defense in stopping sparks from passing into the weld station. The metal mesh spark baffles must be installed behind the Reverse Flow TM spark baffles. 1. First, carefully slide the top of the metal mesh spark baffle upward into the top channel of the intake at a slight angle (approximately 10 degrees). 2. Then push the bottom of the metal mesh spark baffle inward so that the baffle is vertical and aligned with the bottom channel of the intake. 3. Next slide the metal mesh spark baffle down into the bottom channel of the intake. 4. Slide the metal mesh filter all the way to the right hand side of the intake. Make sure it is seated in the bottom of the channel and shifted so that it is flush with the side of the intake. 5. Repeat steps 1 through 4 for the other metal mesh spark baffle; however slide the second baffle all the way to the left. 6. Repeat steps 1 through 4 for the (2)

Reverse Flow TM spark baffles; placing first on the right and the second on the left.

NOTE:

Make sure when installing the intake baffles that they

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are installed in the correct direction. On both the metal mesh and Reverse Flow TM spark baffles, there are markings to show the proper air flow direction. The arrows must point into the intake. Additionally, the Reverse Flow TM spark baffles must be installed so that the baffles are horizontal.

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I NSTALLING THE T ABLES

The table simply slides into the channels of the table slides on both sides of the booth. Make sure the table is being inserted into the same height on both sides of the booth so that the table is not tilted.

Once the table has been installed, it can be moved by simply pulling the table out and sliding it into another height channel. The table can also be left partially extended from the booth to allow welding of larger objects outside the booth. When doing so, make sure the welding does not exceed range of the airflow for the booth.

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E LECTRICAL CONNECTIONS

Clean Air Industries Weld Station Aire runs on 120VAC power. The incoming power is connected to the unit at the conduit connection located on the top of the unit in front of the exhaust panel. For convenience and quick connection, there is a 3/4" Weather tight female EMT fitting. The EMT fitting can be remove leave a female Rigid Metal Conduit (RMC) connection. When power is brought into the Weld Station through the EMT Conduit fitting, it will enter the electrical box at the top of the box. First make the ground connection into the grounding terminal block. The incoming power wires must be terminated on the incoming side of the power disconnect switch / emergency shut off switch (L1, L2, L3). Primary branch circuit protection must be provided by the end user. The breaker must have an IC trip rating of 30kA. Please see the following chart for recommended breaker size. A wiring diagram for the Weld Station is provided in Appendix B. The full load amperage varies depending on the unit configuration. Please the following chart for motor and unit full load amperage ratings (FLA).

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P OWER D ISCONNECT S WITCH / E MERGENCY S HUT O FF S WITCH

This switch controls the main power to the Weld Station. When the switch is in the “0” or "OFF" position, the main power to the unit is disconnected.

When in the “1” or "ON" position, main power is reaching the unit and it can be started.

Under normal operating conditions, the unit will not start when the green "START" push button is depressed if the disconnect is in the "0" or "OFF" position. This switch also provides a means to lock out the switch using a small padlock thus preventing accidental power up. This is an interlocking disconnect; meaning, the door to the electrical box will not open if the switch is in the "ON" position. When dial is in: “0” position — all main power to the unit is OFF “1” position — the unit is powered up and ready for operation, the unit is ON CAUTION: Prior to performing maintenance always use a meter to confirm the power source is locked out.

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L IGHT S WITCH

The light switch is a maintain single push button.

Simply depress the white button, and the lights will turn on. The button will stay mostly depressed. Depress the white button again, and the lights will turn off. This one light switch operates all of the lights.

B REAKERS

Multiple breakers are located in the electrical box. Breakers showing GREEN are 'safe' or tripped and will not allow current through the breaker. Breakers showing RED are 'hot' and will allow current through the breaker.

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K EY L ATCH

The key latch is a cam style latch that rotates clockwise to unlock the electrical box, and counter clockwise to lock the electrical box. Simply insert the key into the key hole, and press down firmly while the key is rotated. When closing the electrical box, the gasket will need to be compressed. This may require additional force in closing the electrical box.

Keep in mind, the electrical box also has an interlocking disconnect / emergency shut off switch. If this switch is not deactivated, the door will not open even if the key latch is unlocked.

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B LOWER R OTATION If blower rotation is incorrect, the unit will suffer a significant performance loss as well as an increase in noise level. Make sure the blower is rotating properly. To check blower rotation, have a colleague start the unit, count to '4', and then stop unit. As the fan slows, watch the rotation. When power is properly connected, the blower will rotate counter-clockwise when viewed from the exhaust of the Weld Station unit. Make sure to check rotation from the exhaust (top) side. To change the blower rotation direction, simply swap any (2) of the incoming power leads.

PLEASE NOTE: IT IS VERY IMPORTANT TO VIEW THE ROTATION FROM THE EXHAUST OF THE WELD STATION! Q

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S TARTUP P ROCEDURES

The Weld Station Aire power must first be turned on by rotating the Power Disconnect / Emergency Shut Off switch to the 'ON' position. The unit can then be started by simply depressing the green button, on units with electrical panel; or simply by turning the rotary handle clockwise on units with MMP. The blower will start immediately. S HUTDOWN PROCEDURES To properly shutdown the Weld Station Aire, simply press the red button or turn the rotary handle counter-clockwise. The blower will not stop immediately, and may take a couple minutes to fully stop.

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M AINTENANCE C LEANING THE I NTAKE S PARK B AFFLES

The Reverse Flow TM spark baffles and metal mesh spark baffles are designed for inhibit and reduce the energy of sparks. Because these bafflers and filters are the first in line concerning air flow, they become soiled by welding smoke and need to be cleaned periodically. How often they need to be cleaned is dependent upon the amount and type of welding performed. Feedback from welding instructors, which we greatly value, indicates that many welding labs clean them every six to twelvemonths. It is recommends that educational facilities inspect the baffles every quarter, or every 3 months, and clean them as needed. It is recommended that the baffles can be washed with a garden hose or, if carefully used, a pressure washer. Be sure they are dry before placing them back into the Weld Station. Many welding instructors assert the easiest and most convenient way to clean the baffles is by first simply shaking the loose debris from the baffles, and then spraying them with a compressed air hose. Whatever method you prefer, it is IMPORTANT that the baffles be cleaned periodically. If the baffles are not cleaned, they can affect the performance of the Weld Station, restricting of air flow and reducing the performance quality. Examine the metal mesh filters at the inlet of the unit. These filters should be washed when they become visibly dirty / contaminated. How often they need to be cleaned is dependent upon the amount of welding performed and the given application. If they are not cleaned, they can affect the performance of the unit by reducing air flow.

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R EMOVING THE I NTAKE S PARK B AFFLES

The spark baffles must be removed for installation and cleaning. 1. First carefully slide the Reverse Flow TM spark baffle upward into the top channel. 2. Then pull the bottom of the Reverse Flow TM spark baffle out. 3. Next pull the top of the Reverse Flow TM spark baffle out of the channel. 4. Repeat steps 1 through 3 for the other Reverse Flow TM spark baffle as well as both metal mesh spark baffles.

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C LEANING THE I NTAKE A REA

First, remove the intake spark baffles. When cleaning, make sure to work around these obstacles to remove as much debris as possible. Initially, it is recommended to check this area every 3 months, or as often as the intake spark baffles need cleaning. However, make sure to clean the intake area when significant amounts of debris begin to accumulate. The intake area can be cleaned with a small hand broom and dust pan or an appropriate vacuum system.

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F ILTER M AINTENANCE

Main Filter Features

Model number: PUPH2424B9O Filter Dimensions: 23.375”x23.375”x11.5” MERV 15 with 98% efficiency Rated Velocity : 500 FPM Initial Resistance 0.33 in. H 2 O Extended surface mini-pleat

Filters for a total area of 191.32 sq. ft. Standard Operating Temperature up to 180° F Other Filters are available depending on the application.

Pre-Filter Features

Model number: PUPH2424B9O Filter Dimensions: 23.375”x23.375”x3.75” MERV 14 with 90-95% efficiency Rated Velocity : 500 FPM Initial Resistance 0.68 in. H 2 O Filters for a total area of 122.96 sq. ft. Pre-filter is optional and other filters are available depending on the application.

Filter Maintenance Filters are of excellent construction and of the best quality available. The filters are preconditioned with a unique process which has proven to be effective over time with long filter life and excellent cleaning characteristics. The multiple mini-pleat allows low resistance to air flow and long service life.

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It is important to keep the filters clean and replaced on the proper interval for the proper operation of the Weld Station Aire. The interval when the filters must be changed depends upon the specific application. Welding and grinding frequency, the type of particulate that is being removed, the type of filters being used, and the type of welding being performed all effect the filter replacement interval. When prefilter is being used, and using default filters, the filter needs to be replaced when reaching a pressure drop of 2 in. H 2 O. The process for determining your specific filter change interval is based on many variables. Please feel free to establish a filter change interval that meets you application and desired performance results. By properly monitoring the filters you will improve the efficiency of the units. Proper filter replacement is important to optimal performance of the Weld Station Aire Where to Start Start by making copies of the attached log sheet. This log sheet should be filled out for each Weld Station you have in your system. Make a physical check to ensure that the smoke / particulate is being removed through the intakes spark baffles. This can be done by a simple visual check during normal operation. There should be a reduced level of visible smoke when the unit is in operation. During maintenance, examine the intake spark baffle at the back of the welding booth(s). These filters should be washed when they become visibly dirty / contaminated. The differential pressure sensor does measure across intake spark baffles; however, visual inspection is required.

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How to replace filters NOTE:

It is important to ensure that the filter gaskets seal correctly for proper operation of the Weld Station. This will ensure that you do not get particulate past the filter compartment. The easy filter clamping system of the Weld Station helps with faster filter replacement and maintenance.

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A PPENDIX A: F ILTER M AINTENANCE L OG S HEET

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A PPENDIX B: D IMENSIONAL D RAWINGS

Notes concerning the dimensional drawings: Weights of the assemblies vary based on configuration, options, and application set up. Please see the "Unit Weight" section for more information. The electrical and compressed air connections are located at the top of the unit. Please see the "Air and Electrical Connections Diagram" section for more information.

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A PPENDIX C: E XPLODED V IEWS

Notes concerning the exploded view drawings: Weights of the assemblies vary based on configuration, options, and application set up. Please see the "Unit Weight" section for more information. The electrical and compressed air connections are located at the top of the unit. Please see the "Air and Electrical Connections Diagram" section for more information.

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A PPENDIX D: W IRING D IAGRAMS (M ARCH 2018)

Notes concerning the wiring diagram:

Power is brought into the electrical box as 120 Volt AC single The overload may need to be reset. The Eaton overloads have an automatic reset function, which is turned off. If this has not been set, the overload will require being reset via the red button marked 'Reset'. Wire numbers have been added to the wiring diagram to aid in both the diagnostic issues as well as the maintenance and service issues while in the field. The wire numbers will be shown in small Black numbers at each end of the wire. The wires are be numbered by the 'node', meaning that several wires connecting into one point will have the same number. Labels are placed on the terminal blocks as well as the wires. Starting in December of 2009, Clean Air Industries switched over to LED lighting to reduce operating costs and provide a greener system. A Weld Station Aire may be equipped with one or two lights for each booth. A second light may be added after the Weld Station has been installed for additional lighting. Your Clean Air Industries sales representative can help in arranging this addition. Multiple electrical options / accessories are available for the Weld Station. If an electrical option has been added, then see the 'Weld Station Users Manual' for additional information.

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