Take full control of the plant “Production Facility Cleaning” is the name of the game, with cleaning programs that cover all controlled areas in the production plant. And to do this successfully, a total contamination control approach must be applied. All surfaces, all units, all areas must be covered in a specific cleaning quality program.
THE MANUFACTURING AREA (ISO 8-9) 3
THE CONTROLLED ENVIRONMENT AROUND
Controlled Environment areas including the entrance zone. Surrounding environments impact the cleanliness of the cleanroom – proper surroundings with established protocols can prevent up to 80% of contaminants entering the cleanroom. Have you validated your current cleaning system to act as a barrier for your cleanroom? Are you able to clean with the same method/ tools within other executions, allowing ease of use for the operators? What’s your cleaning cost per m 2 for this area?
THE CLEANROOM (ISO 4-6) 1
Production area. Validated and contamination controlled on air, surfaces and personnel.
What is the type of contamination you need to remove? Spills, grease particles or even visible dirt? Are you reaching your contamination goals? CFU’s, particle counts, etc? Do you have external validation material on all your cleaning utensils? Including particle reports for mops? Are your cleaning textiles (mops/wipes) collecting/removing contamination from the surface? Can you control contamination between/ within the cleanroom? How often do your operators change solutions and mops? Is total cost-in-use of your cleaning program an area where you would like to improve? Are your staff annually educated/trained in how to execute the cleaning method?
THE PERSONNEL ENTRANCE/ GOWNING ROOM (ISO 6-8) 2
Gowning area to eliminate personnel as potential source of contamination before entering production area. Set the contamination pick up by cleaning as close to zero as possible, already in this area.
Can you easily carry solutions in and out of the gowning area? Do you have space to fill buckets? Can you bring in trolleys and is there enough space? Can you reach underneath equipment?
ERGONOMICAL ASPECTS
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Do you have one system for floor, wall and ceiling cleaning, or even for all controlled environments?
How often are your operators dipping and wringing per task or per cleanroom?
Do they have lightweight telescopic handles to perform wall/ceiling cleaning?
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