AES Delivers (CONT’D FROM PAGE 18)
speed die cutters on the manufacturing floor. The integrated system now supports: • Higher scrap volumes without restricting production • Cleaner, safer plant conditions • Improved energy efficiency through the elimination of negative pressure • Reduced material handling and simplified scrap flow • A more modern exterior appearance aligned with facil- ity upgrades Just as important, the system was engineered with scalability in mind, allowing TAVO to continue growing without outgrowing its scrap infrastructure. Beyond Scrap Handling The project’s impact went beyond scrap collection alone. By addressing scrap and dust handling as part of a broader facility expansion, TAVO improved overall oper- ational efficiency while positioning the plant for long-term success. The results included: • Increased product throughput • Improved plant cleanliness and safety • Reduced energy inefficiencies • Streamlined bale handling and logistics • A future-ready scrap system designed to support con- tinued growth AES creates solutions for productivity, safety, and profit- ability across the entire operation, designing systems that align with current demands and future expansion plans.
A Strategic Approach To Scrap And Dust Handling AES partnered with TAVO to design and install a cus- tom-engineered scrap and dust handling system aligned with the company’s expansion goals and day-to-day oper- ating realities. Rather than simply replacing individual components, AES took a system-level approach, focusing on material flow, equipment placement, and long-term performance. Key elements of the solution included: • Relocating the scrap system adjacent to the loading docks, significantly reducing internal scrap movement and improving overall material flow • Installing a new dust collector to eliminate negative pressure issues, improve plant cleanliness, and reduce energy loss • Constructing a new baling room near the docks, streamlining bale handling, staging, and transport for storage and shipment • Integrating AES AirShark™ rotary separators beneath the roof, delivering high air-handling capacity in a com- pact footprint while eliminating the need for large, un- sightly rooftop cyclones Higher Throughput Without Compromising Efficiency With the upgraded system in place, TAVO gained a scrap and dust-handling solution designed to keep pace with increased production demands driven by new high-
A Legacy Built on Craft.
A FUTURE BUILT ON INNOVATION
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20 March 9, 2026
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