CASE STUDY ELECTRONIC MANUFACTURING
OBJECTIVE Find a torque tooling solution that: • Enables torque and angle traceability for each rack • Integrates with MES manufacturing systems • Operates effectively in space-restricted assembly areas • Improves productivity while reducing rework Solution: Mountz EPT Battery Screwdriver System After evaluating alternatives, the electronics manufacturer selected the Mountz EPT torque system for its precision, wireless connectivity, and traceability capabilities. Mountz provided EPT tools with Modbus protocol integration to MES systems. Initially, communication occurred through the EPC-10 controller and later transitioned to direct Wi-Fi communication from the EPT tools, enabling preset control, driver locking, and unit-level traceability. Pistol and angular head configurations were deployed based on application requirements, while EC straight tools supported subassembly stations. KEY SELECTION FACTORS: • Direct MES communication enabling traceability • Wireless connectivity with preset and driver control • Multiple tool configurations for varied applications • Cost savings versus legacy tool systems ORDER SUMMARY: • Product: EPT drivers, EC drivers, EPC-10 controller) IMPLEMENTATION & USE: The torque solution was deployed across production lines at Flex and Foxconn manufacturing facilities. Implementation included on-site installation, parameter configuration, operator training, and controller feature guidance. Mountz supported system rollout and MES integration to ensure seamless deployment with minimal disruption.
The error-proofing system eliminates manufacturing risks and prevents fastening errors like cross-threading, omissions, unfinished rundowns, stripped screws, and cam-outs.
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