James Atkins, Product Specialist at Pilot Crushtec.
The IC50 impact crusher optimises performance in real time, delivering consistent product quality, improved safety and maximum plant efficiency.
involving extended design lead times, significant civil works, and high upfront capital expenditure. Pilot Crushtec’s modular sand-making plants follow a dif- ferent philosophy. The systems are pre-engineered, drawing on more than three decades of crushing and screening expertise. Rather than starting from scratch with each installation, the company offers proven plant configurations that can be deployed rapidly and adapted to site requirements. “The design work has effectively already been done,” explains Atkins. “We know what works. That reduces both risk and cost for the customer.” One of the most significant differences lies in civil require- ments. Modular plants are designed to operate on compacted ground with minimal concrete foundations. Where civil works are required, they are limited to small areas. This reduces installation timelines and lowers upfront capital exposure. The modular systems are also containerised for transport. Plants are assembled and tested before dispatch, then broken down into container-friendly modules for shipping. This simplifies logistics for both regional and international customers. Upon arrival, installation can either be handled by the cus- tomer using detailed documentation or commissioned by Pilot Crushtec’s SupportLink teams. Importantly, modular plants are not tied to a single project. They can be dismantled, relocated, and rede- ployed with relatively low establish- ment and disestablishment costs. For smaller operators or contract
SNAPSHOT
In addition to compliance advantages, manufactured sand provides pricing certainty and the ability to locate production closer to end markets.
Pilot Crushtec’s modular sand-making plants are pre- engineered, drawing on more than three decades of crushing and screening expertise.
Modular plants are not tied to a single project, but can be dismantled, relocated, and redeployed with relatively low establishment and disestablishment costs.
The modular systems are containerised for transport. Plants are assembled and tested before dispatch, then broken down into container-friendly modules for shipping.
producers, this mobility offers a major financial advantage.
Flexibility, efficiency and product quality Modular architecture supports flexibility and scalability. Additional mod- ules, crushers, or conveyors can be integrated as production requirements grow. Capacity can therefore be increased incrementally rather than through large, once-off capital expansions. At the heart of Pilot Crushtec’s sand plants are vertical shaft impact crush- ers, widely recognised for their shaping and sand making capabilities. These machines play a central role in improving particle shape and achieving tighter grading control, both critical in high-quality manufactured sand production. “Our vertical shaft impact crushers are known for their efficiency,” says Atkins. “They offer strong kilowatt per tonne performance, which means you
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MODERN QUARRYING QUARTER 1 | 2026
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