NIBuilder 35-2 Apr-May

For over 30 years, NI Builder (formerly Northern Builder) has been committed to bringing our readers the latest news on the companies, projects, products and services that matter within the construction industry in Northern Ireland.

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Vol 35 No 2 - APRIL-MAY 2024

Felix O’Hare rises to the structural challenges of the Grade A-listed Crumlin Road Gaol McCONNELL’S DISTILLERY

MAIN CONTRACTOR

www.felixohare.com

Editor’s COMMENT

NI BUILDER

ISSUE 35-2 - APR/MAY 2024

REPORTS HIGHLIGHT URGENT NEED FOR INFRASTRUCTURE PLANNING & INVESTMENT REFORM

Welcome to the April/May 2024 edition of NI Builder. A few impressive case studies are featured including Roe Valley Integrated Primary School, a project elevated by its curved design, and the Cardinal Newman Library at St Mary’s University College Belfast, reimagining and extending an existing building to create a modern, user-friendly space. By repurposing existing concrete floor and roof slabs, carbon emissions were significantly reduced for the library project. The aesthetic appeal of our cover star, the new McConnell’s Distillery in the A-wing of the Crumlin Road Gaol, is undeniable with the client amazed by how closely the finished project mirrors initial artistic designs. An open-

plan layout showcases the restored Victorian architecture, gleaming copper stills, statement steel supports and reinforced concrete beams. Having referred to hopes a restored Stormont would reignite public infrastructure investment in our last publication, a series of pieces in this edition outlines the extent of the need. From the NI Audit Office report laying out major delays and a £2.45bn overspend on capital projects to a CEF member survey suggesting limited wastewater capacity is currently holding back construction of 8,450 homes (rising to 19,000 houses with proposed projects), the need for reform of infrastructure planning and investment has become critical. Alyson Magee

THE TEAM: Managing Director Karen McAvoy Editor Alyson Magee Editorial Laura Barr Publication Manager Karen Jess Production Manager Julie Anne Guiney Digital Creative Manager Jo Hendron Digital Communications Rachel Freeman Accounts Andrea Simpson Photography Gordon McAvoy Administration Laoise Boyle

CONTENTS

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62

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News & Views: Northern Ireland’s limited wastewater capacity is holding back construction of as many as 19,000 homes, according to a CEF survey. 23 Products: Grant has installed its 13kW Aerona³ R32 air-source heat pump as part of a bespoke Integrated Heating Package in a new luxury home in Holywood, Co Down. 29 News & Views: Carryduff Building Supplies, an independent family business with its own precast concrete manufacturing facility, is celebrating its 40th anniversary. 50 In Focus: With its Cardinal Newman Library project, Tracey Brothers has created a modern space for collaboration, as well as a benchmark for sustainable development. 62 In Focus: Showcasing its quality workmanship, Roe Valley Integrated Primary School is the latest successful project in the education sector for Lowry Building & Civil Engineering. 76 Products: Kilwaughter Minerals has enhanced its suite of industry-leading products with the launch of premium general-purpose render, GP Mix, through its K Rend brand.

With reference to the Misdescriptions Act, please note that the measurements and artist’s impressions within are for illustrative purposes only and may not be accurate. Reproduction of whole or in part of this publication, without prior permission from Karen McAvoy Publishing Ltd, is strictly prohibited. CONTACT US: The Forge, 13b Lisburn Road, Moira, Co. Armagh, BT67 0JR T: Moira: 028 9261 2990 T: Dublin: 01 696 8319 E: nibuilder@kmpltd.co.uk www.nibuilder.co.uk

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NEWS

Phase B1 of the Belfast Maternity Unit at Royal Victoria Hospital has been completed and handed over to the Belfast Health and Social Care Trust by the GRAHAM-BAM Healthcare Partnership (GBHP). The £85m project represents a significant advancement in healthcare infrastructure, enhancing the birthing experience for more than 5,000 women using the service annually. Built adjacent to the existing Maternity Hospital, the new five-storey unit boasts modern amenities including en-suite rooms with birthing pools, delivery suites, obstetric theatres and a neonatal intensive care unit. Meanwhile, GRAHAM is among eight construction companies named by the Scottish Government to deliver its upcoming Public Works Framework over the next four years. It is named in all three lots of the framework, including general civil engineering works valued at £120m, structural civil engineering works at £80m and all civil engineering works at £400m. GRAHAM has also achieved certification to PAS 2080, a globally recognised standard for managing carbon in buildings and infrastructure. www.graham.co.uk NEW BELFAST MATERNITY UNIT OPENS AT ROYAL VICTORIA HOSPITAL

L-R: John Francis Dowds, co-founder, Dowds, Mid and East Antrim Mayor Gerardine Mulvenna and James Dowds, Group Managing Director.

NEW £3M BALLYMENA HEADQUARTERS OPENED BY DOWDS GROUP

Dowds Group has officially opened new headquarters at Parkway Ballymena following a £3m investment in the site. Mid and East Antrim Mayor Gerardine Mulvenna attended a renaming of the building as Killagan House, in recognition of the homeplace of the brothers founding the company. Established in 1978 by John Francis and Hector Dowds, the Group merged its Belfast and Ballymoney offices last year and relocated to the new headquarters. It has more than 210 employees and operates an office

construction, facilities management and energy solutions, its diverse portfolio of multi-million-pound projects includes Ulster University Belfast, Nightingale Hospital in Whiteabbey and the Royal College of Music in London. James Dowds, Managing Director of Dowds Group, said, “We are delighted to make Killagan House and Ballymena our new home. The investment in our new state-of-the- art facilities not only allows us to bring our NI team together under one roof but has the capacity to accommodate our future growth.” www.dowdsgroup.com

Phase B1 of the Belfast Maternity Unit at Royal Victoria Hospital.

at King’s Cross in London. Supplying building services,

QUEEN’S GETS GREEN LIGHT FOR IRELAND’S LARGEST ECO-FRIENDLY ACCOMMODATION

Belfast City Council has granted planning permission for Northern Ireland’s first Passivhaus student accommodation at Queen’s University Belfast. The 459-unit student housing block will be the first certified Passivhaus Purpose Built Student Accommodation (PBSA) in Belfast, and the largest on the island of Ireland. Passivhaus certification is a globally recognised standard aimed at minimising energy used for heating and cooling, reducing building emissions. Queen’s currently owns and manages over 3,500 beds across the city, with

demand estimated at a further 3,000 rooms over the next five years. Caroline Young, Vice-President of Students and Corporate Services at Queen’s, said, “We are delighted to be at the forefront of such a significant milestone for sustainable development in Belfast and beyond. “We are committed to achieving our ambitious net zero target for 2040 whilst providing the best student experience, not least by continuing to offer high quality accommodation at one of the best values

A 459-unit student housing block proposed for the Dublin Road in Belfast is set to be the largest Passivhaus accommodation on the island of Ireland.

across the UK.” www.qub.ac.uk

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CITB NI

CITB NI CHIEF EXECUTIVE BARRY NEILSON OBE DISCUSSES SECURING THE FUTURE OF THE CONSTRUCTION INDUSTRY WORKFORCE IN NORTHERN IRELAND… Forging stronger connections between educational institutions and industry

The Northern Ireland construction industry is a resilient one. It is rich in history, central to our local economy and has developed our cities, towns and landscapes. Despite the construction industry experiencing good levels of growth, the industry faces a range of ongoing and emerging challenges; an ageing workforce, declining numbers of new talent entering the industry, technological advances in IT, the drive for energy efficiency and a net-zero carbon society. Almost without exception, every sector of the industry is struggling to recruit good talent and young people, which we are seeing across all sizes of employers. It is essential that we re-think how we attract

the industry has shifted. Direct Labour Organisations have declined in popularity, with construction services increasingly outsourced. Craft apprentices are now generally employed by small- and medium-sized companies, and CITB NI was directed by both industry and government to stop direct entry-level training in favour of the further education sector and commercial training providers. The construction industry today finds itself in competition with emerging sectors that boast enticing opportunities and financial rewards, making them more appealing to the younger generation. Over time, there has been a shift in the attitudes and perceptions of both the youth and their parents and, generally, construction

Barry Neilson OBE, Chief Executive, CITB NI.

last few years will be invaluable in trying to create an ecosystem that develops individuals that leave school with the core skills and attitudes that the sector needs, and the support to continue their lifelong learning journey through the industry. The landscape over 30 years ago was vastly different, with direct training support for craft apprentices from governmental Direct Labour Organisations, and construction companies of all sizes employed and trained entry-level people (unskilled, apprentices and graduates) to meet their future needs. At that time, CITB NI provided direct training for school leavers as a stepping stone into formal apprenticeship training and the image and perception of construction as a career option was attractive to both young people, parents and teachers. However, the landscape of

new entrants into the construction sector. We need to look at potential sources of entrants from other sectors including those who have not yet prospered in school or further education, the justice system, people with disabilities, and of course equalising the gender imbalance. We should look at equality and diversity in its true form and seek talent from all sources. We also need to encourage and instil core values and attitudes early in education, fostering continuous learning and collaboration, to build a secure long-term workforce. It is crucial that we develop stronger connections between educational institutions and industry and engage individuals across all sectors to raise awareness of construction career paths, attracting a diverse and skilled workforce to meet future industry needs. The links forged by CITB NI over the

is perceived less appealing as a career option. However, with varied and wide-ranging opportunities, a career in construction is challenging, exciting and rewarding. From design, construction and maintenance of buildings to infrastructure projects such as bridges, roads, tunnels and waterways, construction boasts a variety of careers including skilled trades, IT, marketing, project management, design and much more. At CITB NI, we have been working with industry employers and federations through the Department for the Economy Built Environment Sectoral Partnership (BESP) to review and refresh the apprenticeship frameworks, engaging directly with employers. This process will need to be refreshed soon to meet the changing needs of the economy and the BESP itself needs

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CITB NI

“It is crucial that we develop stronger connections between educational institutions and industry and engage individuals across all sectors to raise awareness of construction career paths, attracting a diverse and skilled workforce to meet future industry needs.” ambassador programme, where we work with industry professionals to help promote construction careers in schools, careers fairs and conferences. Recently, we partnered with W5 and Cool FM to provide interactive job sampling onsite for year 10 and 12 pupils from across NI, highlighting pathways into apprenticeships and promoting apprenticeship employer opportunities. This event and others were supported with supplementary information on our careers web portal, www.citbni.org.uk/Careers We also deliver the SkillBuild NI Regional Competition, which showcases the brightest talent in construction within the further education and training sector. There is still much to do in joining up the various initiatives that support individuals in their progression into and through their career within the industry. This is at a time where the potential demands on infrastructure, construction and the wider built environment industry are mounting. The drive for greater energy efficiency and a net-zero carbon society is a significant challenge. This will require a balance of upskilling the existing workforce in parallel with developing new entrants with the skills and abilities needed for, not just the known future, over the next 20 years or so but also unknown future challenges.

W5 Build Your Career event.

Adopt A School event.

to review how it reflects industry needs and influences policy decisions within the departments and the NI Skills Council. We are also working with the Green Skills Delivery Group, tasked by the NI Skills Council to develop proposals on how to meet the skills challenges, not only within the construction sector, but also the energy generation and infrastructure sectors. In terms of widening the potential entry routes to construction, CITB NI has been working with NIACRO to develop interventions that encourage progression from the justice system into the construction sector, providing benefits for the individual, the economy and our industry. This has led to the development of virtual and augmented reality interventions that, now tested, can be developed and used in other areas such as careers information and taster sessions.

Through our ‘Build Your Career – a Future in Construction Programme’ for schools and students, we have been delivering construction ‘bootcamps’ for schools on our inhouse simulated site to provide meaningful experiences to those who have not yet decided on their career path. This initiative has the potential to be replicated across the province as a collaboration with construction companies, local partners and councils. In addition, our ‘Adopt A School Programme’ provides opportunities for construction companies to build relations with post-primary schools in their local area of work. Companies provide direct support for schools with construction industry careers activities including careers talks, events, work experience opportunities and site visits. We also have a careers

For further information on CITB NI, visit www.citbni.org.uk, Facebook @CITBNorthernIreland or follow the discussion on X @CITBNI, Instagram @citbni1 and LinkedIn @citb-ni

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THE VOICE OF THE INDUSTRY

Wastewater capacity holding back construction of up to 19,000 homes CONSTRUCTION EMPLOYERS FEDERATION CALLS FOR REFORM OF WATER INFRASTRUCTURE FUNDING MODEL AND A COORDINATED, SUSTAINABLE APPROACH TO PLANNING…

Up to 8,450 homes totalling almost £1bn of investment are currently in limbo due to wastewater capacity constraints in Northern Ireland, according to a recent member survey by the Construction Employers Federation (CEF). And taken together with proposed projects by housing associations and other developers, the figure rises to as many as 19,000 homes. CEF’s survey reinforces the findings of a new report published by the NI Audit Office (NIAO), Funding water infrastructure in Northern Ireland. It finds lack of capacity is holding back housing and development in 100 areas including 25 cities and towns. Both CEF and NIAO are calling for reform of the current funding model, and adoption of a more coordinated and sustainable approach to infrastructure planning. Responding to a recent NI Assembly debate, Addressing NI Water Challenges, CEF Chief Executive

While investment in NI’s water infrastructure has included a £12m upgrade of Derg Water Treatment Works, it is nowhere near the level required to deliver many key projects.

settlement goes nowhere near the level required in order to deliver many of the key projects which are likely to form part of a Programme for Government, never mind NI Water’s PC21 and PC27 programmes. “Coming on the back of the recent NI Audit Office report on Funding water infrastructure in Northern Ireland which called for a ‘comprehensive review of alternative arrangements, led by suitably qualified experts’, it is therefore crucial that all parties take forward a fundamental review of the governance and funding model of NI Water with full consideration of options like mutualisation. “Without this, and in the clear context of the Executive’s declining Block Grant capital expenditure, we are putting a

major inhibitor on economic growth and also removing from an entire generation the prospect of a home to call their own. That is a damning indictment of any government and it is one that, in Northern Ireland’s case, has been entirely predictable but for which we can no longer

neglect finding a solution.” Reviewing how investment has been managed since the

Mark Spence said, “Against a backdrop of a 60-year low of

housing completions in 2023 and an ever-growing social housing waiting list, it is unquestionable that we are therefore in the middle of a housing crisis in Northern Ireland. “Given the NI Executive’s one-year capital budget of £1.8bn for 2024/25 - the same in cash terms as some 17 years ago - and a recurrent need from NI Water from this of at least £500m per annum for the next decade, the Executive must face the urgent reality that the overall

establishment of NI Water in 2007, the NIAO report notes it inherited a network of assets suffering from lower levels of investment than other regions of the UK. NI Water has since struggled to secure the level of investment in water infrastructure required to deliver services. To view the report in full, visit: www.niauditoffice.gov.uk/ publications/funding-water- infrastructure-northern-ireland

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For more information on the Construction Employers Federation, T: +44 (0)28 9087 7143 - E: mail@cefni.co.uk visit: www.cefni.co.uk

NVQs listed to help with upcoming CSR changes

Construction Skills Register (CSR) has published a handy list of NVQ qualification providers ahead of the

deadline for some card holders to achieve a qualification to renew their card. CSR is a register of construction workers who have completed industry-approved health and safety training courses and assessments. From December 31, all skilled CSR card holders and above are required to have an NVQ or equivalent relevant to the job role they currently carry out. Labourer cards are not impacted by the changes. For experienced workers, gaining an NVQ qualification will not require the candidate to learn how to do their job or go back into education. Candidates are able to demonstrate what they do on a day-to-day basis against a national standard via various ways, including on-site assessment and professional discussion. Any training organisation approved to deliver the qualification will be able to outline the exact requirements for each qualification in more detail. The list is not exhaustive, with CSR encouraging training organisations not included to contact it with details of qualifications offered for addition to the list. Cardholders and employers are encouraged to check back regularly for updates to the list, with the current update identified as Version1. More information on the changes, and a downloadable list of providers and qualifications, are available on the CEF website, www.cefni.co.uk Employers registered with CITBNI are offered grants for existing workers to obtain NVQs and other training and qualifications. For further information, contact a member of the CITBNI grants team on T: +44 (0)28 9082 5466, E: grants@citbni.org.uk or visit www.citbni.org.uk/Grants.aspx

L-R: Mark Spence, CEF Chief Executive, and David Thompson, Construction Information Services.

Entry opens for the CEF Excellence Awards 2024

Projects completed within the last two years are invited to enter the CEF Excellence Awards 2024 up to a deadline of May 31. The largest and most sought-after Northern Ireland construction accolades, the CEF Awards provide an opportunity to showcase the best of the region’s construction industry and celebrate its achievements. The aim of the competition is to promote excellence and give recognition to companies achieving the highest standards of construction, with the kudos associated with winning an award continuing to grow every year since the event’s launch in 1999. Winners will be recognised at a gala evening hosted by TV presenter Phil Spencer on

Thursday, October 3, which will include a fundraiser for the industry’s nominated charity Air Ambulance NI. Joining this year’s Awards as headline sponsor is CIS, the market leader in providing comprehensive, reliable, timely and verified real-time business intelligence to the construction sector. CEF Awards are open to full or associate CEF members only and include 23 accolades covering projects of all scales across NI, ROI and GB, as well as highly-coveted Quality awards for Excellence in Training and Excellence in Health & Safety and Wellbeing. Full details are available on the CEF website: www.cefnini.co.uk

L-R: Paddy Harney, Director, Charles Brand, David Reid, Charles Brand (Winner CEF Apprentice of the Year 2023), Martin O’Kane, CEF President, and Jim Henry, Henry Brothers (Winner of Lifetime Achievement Award 2023).

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CONSTRUCTION EMPLOYERS FEDERATION THE VOICE OF THE INDUSTRY

L-R: Mark Spence, Martin O’Kane and Leo Bagnall, Chair, NICG.

L-R: Martin O’Kane, CEF President, with his wife Brenda and colleagues from Heron Bros.

L-R: Lynn Tracey with Martin O’Kane and John Tracey, Past President.

Zoe Lyons, TV presenter and comedian, and Economist David McWilliams, guest speaker.

L-R: Mark Spence with Mark McAlister, Labour Relations Agency, and Martin O’Kane.

Guests from Hays Recruitment.

Construction industry representatives and stakeholders gather for CEF President’s Dinner FEATURING ECONOMIST DAVID MCWILLIAMS AND COMEDIAN ZOE LYONS AS GUEST SPEAKERS, THE EVENING SAW £3,500 RAISED FOR THE PRESIDENT’S DESIGNATED CHARITY DIABETES UK…

More than 200 guests attended an evening of insight, networking and entertainment at the CEF President’s Annual Dinner on March 22 in the Culloden Hotel and Spa. Marking the first black tie event of the year for the industry, CEF members and the wider business sector enjoyed a Champagne reception, fine dining and wines alongside astute commentary from economist David McWilliams and light-hearted entertainment from

comedian and TV presenter Zoe Lyons. The evening saw £3,500 raised for CEF President Martin O’Kane’s designated charity Diabetes UK. Deputy Group Managing Director of Heron Bros, Martin is set to step down from the CEF presidency in June this year, handing over the baton to Bryan Vaughan, Managing

dedication to the construction industry. Playing a pivotal role in fostering collaboration among industry stakeholders, he has advocated for policies that promote growth and sustainability and championed initiatives to enhance workforce development and safety standards. In his speech, the outgoing President highlighted progress on three key areas of focus identified at the previous year’s event: current

Director of Vaughan Homes. Martin was recognised for his exemplary leadership and

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CONSTRUCTION EMPLOYERS FEDERATION THE VOICE OF THE INDUSTRY

L-R: Mark Spence with Peter Quinn, QMAC Construction, Martin O’Kane and Rhona Quinn, QMac Construction and CEF Past President.

L-R: Mark Spence with David Hunniford MLA and Martin O’Kane.

L-R: Brian Vaughan, incoming CEF President, with Martin O’Kane, David McCallum, NHBC, and Mark Spence.

L-R: Mark Spence and Martin O’Kane with David McCallum and Padraig Venney from NHBC.

L-R: Mark Spence with Cormac Clarke, Clanmil Housing, Martin O’Kane, and Conor Mulligan, Mills Sellig.

Martin O’Kane with guests from Henry Bros.

and future project delivery, talent development, and decarbonisation. “In January, our six-monthly CEF construction survey reported that at least £50m had been paid out to firms on existing public sector contracts to help with inflationary pressures and materials delays as a result of our PAN 01/21 agreement

support for a new Construction Skills Forum and a housing retrofit strategy. “We believe that these proposals, if implemented, would go a substantial way to putting the capital budget on a sounder

Past President John Tracy, who is leaving the CEF Board in June, and welcomed guests including the CEF’s partner organisations in the Northern Ireland Construction Group. “Together, we exemplify the notion that unity of purpose and voice makes us stronger,” he said. Also attending the evening were representatives from the NI Assembly and industry stakeholders including the NI Housing Executive, HSE NI, LRA, Translink, Co- ownership and the departments of Health and Infrastructure. Contact the Construction Employers Federation for further information: T: +44 (0)28 9087 7143 E: mail@cefni.co.uk www.cefni.co.uk

footing whilst also giving an incoming Executive the

with government,” he said. “That collaboration was, and

opportunity to deliver on many of the key projects and infrastructure plans which are likely to form part of any Programme for Government,” said Martin. Progress has also, meanwhile, included appointment of Fionnuala McKenna in autumn 2023 to lead CEF’s efforts to make the recommendations of the Skills Review a reality. CEF Chief Executive Mark Spence also thanked immediate

remains, absolutely fundamental to the continued existence of many contractors, and it is on this basis of collaboration that we want to move forward with the new Executive.” CEF has recently published 10 key asks for incoming ministers, including reform of the planning process and funding and governance models of NI Water and the NI Housing Executive, as well as

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

A STRUCTURALLY CHALLENGING PROJECT SAW FELIX O’HARE & CO INSTALL A WORKING DISTILLERY AND FIT OUT THE VISITOR CENTRE AT THE NEW £23M HOME FOR MCCONNELL’S IRISH WHISKY WHILE PRESERVING THE VICTORIAN ARCHITECTURE OF THE HISTORIC CRUMLIN ROAD GAOL… PRESERVING THE INTEGRITY OF A GRADE A-LISTED JAIL

Ensuring the existing character of Crumlin Road Gaol was not compromised during the complex structural works required to create McConnell’s Distillery and Visitor Experience was no small ask for Felix O’Hare & Co Ltd. As main contractor, the Newry business was charged with preserving the integrity of the Grade A-listed jail designed by Sir Charles Lanyon and built between 1843 and 1845. Representing a £23m investment by the Belfast Distillery Company, the production facility and visitor experience is housed in the A-wing of the historic jail, which is also home to another popular visitor attraction open to the public for

tours, concerts and events. Invest Northern Ireland and the Department for Communities contributed a combined £1.9m of support towards the project, with the Department for Infrastructure extending a lease for its development to Belfast Distillery Company. Belfast Distillery Company was created in 2020 by a group of US investors to revive McConnell’s Irish Whisky, a historic Belfast brand dating back to 1776 before the ‘e’ was introduced in Irish whiskey. Expected to attract around 100,000 visitors a year, the new distillery opened to the public on March 27 following a two- year renovation and restoration project. Extending over three floors, the distillery

includes 1,000sqm of floor space for the working distillery, which will operate 24/7, with an open-plan layout showcasing the whole process to visitors. It is expected to produce an annual 500,000 litres of pure alcohol, equating to around four million bottles of McConnell’s 5 Year blend. Belfast Distillery Company also produces a McConnell’s Sherry Cask finish and will eventually roll out a super- premium range. A further 1,700sqm for the visitor centre includes floor space for the whiskey tours and a licensed bar, all-day café and gift shop, available for private event hire. While offering a spectacular setting for the distillery, Crumlin Road Gaol created

“We’re proud to have created a remarkable new space in Northern Ireland that respects its past while looking boldly towards the future.”

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

its own challenges such as the removal of nine cells to airlift in a 30-tonne malt silo and the stills. Rising to the challenge of the complex project required Felix O’Hare & Co to work hand in hand with design teams at Like Architects and Consarc, and Northern Ireland’s Historic Environment Division. Stephen Morrissey, Contracts Manager, Felix O’Hare & Co, said, “We installed a full working distillery made up of 30,000l inter-spirit tanks, as well as numerous distilling tanks that make up part of the distilling operation. “As well as the structural element of the works, we had a detailed architectural fit-out to complete in order to enhance the visitor experience for the client’s whiskey tours. “The structural element of the scheme posed the biggest headache as we had to make major structural changes whilst not disturbing existing slate walkways, cast-iron railings and cast-iron stairs. This was achieved with careful planning and an experienced workforce and plenty of due diligence.” Specialist sub-contractors installed

elements of the distillery outside of Felix O’Hare & Co’s remit, including distilling tanks, specialist wiring and mechanical infrastructure, and were crucial to the overall completion of the scheme. “This was a special project for the company, helping to restore a historic building that played such a large part in the history of the north of Ireland,” said Stephen. “The finished article is just breathtaking and the attention to detail and craftsmanship is a credit to all involved.” John Kelly, CEO of Belfast Distillery Company, said, “Adhering to the stringent regulations that come with altering a Grade-A listed building presented numerous challenges, further complicated by the strict requirements involved in constructing a distillery. This project required us to meticulously address extensive wear and tear, all whilst carefully preserving the building’s historic features. “The construction team at Felix O’Hare understood these challenges but also shared our passion for the project, and we’re beyond thrilled with the end result. Looking back at the early artistic

impressions, it’s amazing to see how closely the final product mirrors those initial designs. “The precision and care taken in every step of the restoration not only fulfilled our vision but also honoured the historical significance of the Crumlin Road Gaol, plus ensured we have a brand home for McConnell’s Irish Whisky that does justice to a brand which also has great history in Belfast. We’re proud to have created a remarkable new space in Northern Ireland that respects its past while looking boldly towards the future.” Client: McConnell’s Irish Whisky Main Contractor: Felix O’Hare & Co Ltd Architect:: Like Architects Conservation Architect: Consarc Structural & Civil Engineer: Design ID M&E Engineer: ISD Quantity Surveyor: Naylor + Devlin PROJECT TEAM...

88 Chancellors Road, Newry, Co Down BT35 8NG T: +44 (0)28 3026 1134 - E: admin@felixohare.com www.felixohare.com

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

MAINTAINING THE STRUCTURE AND INTEGRITY OF ALL INTERIOR EXISTING FEATURES WAS IMPERATIVE FOR THIS GRADE A-LISTED BUILDING… M&E CONTRACTOR

Antrim Electrical & Mechanical Engineers (AEM) Limited successfully undertook the challenge of the complete M&E installation at McConnell’s Distillery in the Crumlin Road Gaol. The professional engineering company specialises in electrical and mechanical installation projects. Committed to providing clients with high-quality services to produce innovative projects, this project was no exception. Mechanical works included LTHW heating, ventilation, domestic services, air conditioning, heating, a BMS system, soils and wastes, and gas installation and leak detection. Electrical elements included fire detection and alarm, disabled refuge, PA/VA, CCTV, access control and intruder alarm systems; a full data and comms installation; low voltage switchgear; general, decorative and emergency lighting with a lighting control system; high- and low-level containment; and sub mains power and

distribution installation. Given the nature and age of the building, installation works were challenging for various reasons. With a Grade A-listed historical building, installation works had to be carried out in a manner that maintained the structure and integrity of all existing interior features. This was resolved by numerous design and coordination workshops with the AEM team, building contractor, architectural team and client well in advance of works commencing onsite. Collaboration was key when ensuring issues were dealt with promptly with minimal disruption to ongoing works. Steven Magill, Senior Project Manager, said, “AEM Ltd was delighted to be part of this prestigious and unique project. The project’s success was not just about creating a state-of-art distillery but delivering a valuable asset to Belfast City while showcasing our expertise in MEP services.”

208 City Business Park, Dunmurry, Belfast BT17 9HY T: +44 (0)28 9062 8574 www.aem-ltd.com

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PROJECT PROFILE

MCCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

FIRE-RATED AND NON-FIRE-RATED GLAZED PARTITIONS, SCENIC LIFT GLAZING, FIRE-RATED AND WALK-ON FLOOR GLASS AND A GLASS BALUSTRADE WERE ALL INSTALLED IN MCCONNELL’S DISTILLERY… GLAZED SOLUTIONS

Fire Glass Direct successfully delivered a full glazing installation package, showcasing its vast array of products, to McConnell’s Distillery. The installation comprised fire-rated and non-fire-rated glazed partitions, scenic lift glazing, fire-rated and walk-on floor glass, and a glass balustrade. The glazing specialist was involved from very early on in the project, working closely alongside the designer and main contractor Felix O’Hare to achieve the end result. Roy Robinson, Contracts Manager, said, “Attaining the client’s safety and fire requirements called for incorporating floor glass with fire-rated glazing. The weight of this glazing resulted in a few challenges arising during the project but, with back- and-forth communication and teamwork between ourselves and Felix O’Hare, the

project ran smoothly and was completed successfully. “All at Fire Glass Direct were delighted to be involved in the transformation of such an old building here in Northern Ireland and wish the new state-of-the-art distillery much success.” Founded in 2004, Fire Glass Direct is a family-run business providing bespoke glazing solutions to the commercial and domestic sectors throughout the UK and Ireland. Its products include glass partitions, shopfronts, painted glass, balustrade, mirrors, glass displays and more. The company believes every project, no matter its size, should be carried out and completed with the highest of quality and standards and, with this ethos, has seen its reputation grow profoundly.

122 Hillhead Rd, Castledawson BT45 8ET T: +44 (0)28 7946 9133 - E: info@fireglassdirect.co.uk www.fireglassdirect.co.uk

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

LISTED-BUILDING STATUS, A FULL-HEIGHT OPEN ATRIUM, STONE WALLS AND VAULTED CELL CEILINGS WERE AMONG CHALLENGES NAVIGATED BY ISD IN ITS M&E INSTALLATION… M&E ENGINEER

ISD was responsible for the mechanical and electrical (M&E) design, from early planning stages through RIBA design stages to completion and handover, at McConnell’s Distillery. With the Crumlin Road Gaol a unique building of important historical value in Northern Ireland’s history, the installation required ISD to work closely with the Historic Environment Division (HED) and wider design team to ensure the original character of the building was preserved. Adrian Murray, Director of ISD, said, “An extremely difficult building to integrate M&E services into, major challenges included its listed building status, a full- height open atrium splitting the building in two, and stone walls and vaulted cell ceilings, making the integration and coordination of all services difficult.” Plant rooms were created on both sides of the building to minimise the extent of crossovers within the atrium, while

bespoke ventilation design utilised existing cell windows for air intake and extract while maintaining the listed- building status. Rather than concealing services, they were showcased as a feature with the rawness of surface-mounted galvanised steel infrastructure and ductwork contrasting with modern fittings and fixtures. “We had an excellent working relationship with Felix O’Hare and AEM Ltd all the way through the project,” said Adrian. “A large part of our and the wider design team’s collaboration with the contractor was just recognising the mammoth task. “Nothing was straightforward, and we can only be impressed by the professionalism our partners brought to this scheme. “The requirement to integrate extensive mechanical and electrical engineering

services, all of which were exposed to public view, whilst working closely with HED and the wider design team to preserve the original character of the building presented ISD with a unique opportunity to showcase our abilities. “With the building of important historical value in Northerns Ireland’s history, we are very proud to have been involved on this project and look forward to seeing it become one of the region’s leading attractions.” Founded in 1996, ISD provides bespoke building services designs across many sectors of the construction industry. “Through inspired mechanical and electrical solutions, we achieve discreet and sustainable energy efficiency in every design, whilst making sure they seamlessly integrate with the building architecture for a welcoming and high-performing environment,” said Adrian. “We create spaces for people to love.”

T: +44 (0)28 9072 1313 E: admin@isd-eng.com www.isd-eng.com

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McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

A SMOOTH SAILING PARTNERSHIP SAW LOCAL FAMILY BUSINESS JNG AGENCIES SUPPLY COMMERCIAL FLOORING SOLUTIONS FOR THE HIGH-SPEC DISTILLERY VISITOR CENTRE PROJECT… FLOORING

Altro safety flooring and Modulyss carpet tiles were supplied to McConnell’s Distillery by Northern Ireland-owned family business JNG Agencies via project sub-contractor Alliance Flooring. Engineered to minimise slip risk and provide safe movement in low- to high-traffic environments, Altro’s safety flooring offers protection to business owners responsible for the health and safety of employees and visitors. Exceeding the latest regulations, Altro’s high-grade vinyl solutions offer slip resistance for the life of a floor, backed by a ‘One in a Million’ slip risk-for-life guarantee. Modulyss is a high-quality manufacturer of architectural carpet tile solutions. Sound-proofing and energy saving, its tiles are available in different colours, textures and patterns and ideal for

helping to zone areas and indicate spatial transitions in commercial applications such as the new distillery visitor centre. Mark Houston, Operations Manager at JNG Agencies, said, “We were very proud to be associated with this project, with our products being chosen by a very prestigious brand located in one of Belfast’s most iconic buildings. “It was a pleasure to be involved from the outset to completion, and we were constantly updated on progress and informed of dates for deliveries, allowing us to make sure the materials were on site when required.” JNG Agencies’ involvement in the project

was free from any specific issues or challenges. Based on Heron Road close to George Best City Airport, JNG Agencies specifies and supplies a full portfolio of flooring and walling products. Its flooring solutions include carpets, carpet tiles, safety flooring and entrance matting for industrial and commercial areas such as hospitals, airports, hotels, schools, universities, churches, nursing homes, offices, housing associations and more. Established in 2001, the business prides itself on specifying and supplying fit-for-purpose products alongside site visits and technical advice.

“We were very proud to be associated with this project, with our products being chosen by a very prestigious brand located in one of Belfast’s most iconic buildings.”

T: +44 (0)28 9045 6551 E: info@jngagencies.com www.jngagencies.com

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

HIGHLIGHTING ITS CAPABILITY TO REACT AND REDESIGN AS WELL AS INSTALL, MCCONNELL’S DISTILLERY PROVED A CHALLENGING AND REWARDING INSTALLATION FOR RIDGEWAY… FLOWFORGE FLOORING

Established in 1969, Ridgeway offers a wide range of niche products and services across key sectors including construction, engineering, manufacturing, infrastructure, energy, social and community. A solutions provider, it adds value by listening to and understanding customer needs in product and supply, the integration of quality, safety and innovation and the economies of scale - ‘True Best Value’. Ridgeway’s product divisions cover a wide range of equipment and applications and contain world-class global manufacturers with proven track records and experience for its customers. Its customer base has real breadth including global corporate accounts, large-medium manufacturers, main contractors, specialist sub-contractors and local professional tradesmen and facilities maintenance organisations. The business places the utmost priority not only on its valued customers but also its staff and has an energetic, dedicated,

focused and professional team to support all its sales, hire, installation, service, delivery and training operations. Peter McMahon, Senior Sales Specialist at Ridgeway, said, “Initially we were asked by Felix O’Hare to price the supply of our open-grid steel Flowforge flooring. “The Flowforge was to be used around new tanks and pipework being installed in the landing areas on the wing. This primarily allowed access to the tanks and pipework as well as more light to the floor below. The initial design was flooring with cut outs to go in prior to any tanks/ pipework in situ. “After our site visit, we were advised that drawings etc differed from on-site fitting and there were pipework and tanks already installed, that could not be moved. “We also assisted with fitting via a subcontractor. Due to the existing pipework, the initial design drawings could not be used. We had to source stock panels as well as a local fabricator (SMP Fabrications), who could measure

on site and fabricate each panel specific to location, bearing in mind the aesthetics, that the cross bars had to line up visually. “They also had to install Kick flat and solid 10mm chequer plate floor, as the panels had to carry pedestrian load traffic over the clear span of the landing. “The added work and detailing for the flooring required the team to work around the existing pipework along with the tight time schedule. It was good to use local fabricators as they were able to react quickly to on-site requirements and changes.” Working with Felix O’Hare was a pleasure as always, with on-site staff more than accommodating and understanding of any challenges Ridegeway came up against. “This is a fantastic project which highlights our capabilities within the industry to react and redesign as well as install,” said Peter. “We offer innovative solutions that are a key aspect to our supply chain niche.”

103 Airport Road West, Belfast BT3 9ED. T: +44 (0)28 9045 4599 (NI) Units 1&2 Greene Park, Ratoath Road, Ashbourne, Co Meath A84 XD98. T: +353 (0)1 802 7173 (ROI) - E: info@ridgeway-online.com - www.ridgeway-online.com

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

WHITE GOODS

CABINETRY

White goods including fridges and a dishwasher were supplied to McConnell’s Distillery by electrical retailer Hardy’s of Kilkeel Ltd. Conor Hardy, Manager,

Seeking a supplier of cabinetry offering the high-end finishes required for the McConnell’s Distillery project, Felix O’Hare opted for established Belfast family business JHC Hardware. The main contractor asked JHC Hardware to supply double- sided MDF for the cabinetry carcase with white stone worktops and contemporary D handles. Andrew Campbell, Managing Director of JHC Hardware, said, “It

said, “We would like to thank Felix

O’Hare & Co for their continued support and

congratulate them on completion of

McConnell’s Distillery at the Crumlin Road Gaol. We look forward to working with them again in the future.”

Established in 1979, Hardy’s of Kilkeel has been delivering appliances throughout the UK and Ireland for more than 40 years, generating thousands of satisfied customers. “We work with all manner of customers from the private and public sectors including turnkey developers and kitchen manufacturers and retailers,” said Conor. “We provide domestic and commercial appliances from major brands such as AEG, Bosch, Neff, Siemens, Beko, Samsung and Smeg, to name a few, and consumer electronics from Sony, Sharp, LG and Samsung. “We have a team of CSC trained installers to comply with manufacturer and construction liability so your project can run smoothly.”

was great to work with Felix O’Hare again on another high- profile installation. Our partnership extends back more than 30 years and continues to boost our portfolio of prestigious projects.” Supplying the kitchen and wider building trade for more than 60 years, JHC Hardware was originally based in the Donegall Road area before moving to its current site at 145-151 Dargan Crescent in Belfast over 35 years ago. A family-run company with long-term staff and a loyal customer base including hardware shops across Northern Ireland, it carries a large stock range across its product range.

T: +44 (0)28 417 63366 - E: office@hardysofkilkeel.co.uk www.hardysofkilkeel.co.uk

T: +44 (0)28 90 777 912 - E: sales@jhchardware.com E: info@jhchardware.com - www.jhchardware.com

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PROJECT PROFILE

McCONNELL’S DISTILLERY, CRUMLIN ROAD GAOL, BELFAST

Larsen installing the underground piling.

PLATFORM LIFT AND PASSENGER ELEVATOR TK Elevator is the UK & Ireland’s leading vertical transport maintenance and installation company and was tasked with the supply and installation of a glass elevator and disabled access lift. Its goal was to seamlessly integrate these additions with minimal disruption to the flow and aesthetics of the structure. The sleek design of the lift complemented the modern aesthetics of the distillery, providing a seamless and luxurious experience for visitors as they move between floors. The passenger lift was designed locally and sourced from the company’s trusted European factory. The problem with using a platform lift in this project was that the space available within the distillery was extremely tight and added to challenges in the design and installation. Glen Minford, Head of Projects, said, “Despite these challenges, the team worked to provide lifts that are the best solution to provide accessibility for all visitors to the distillery.” With TK Elevator, you take maintenance from reactive to proactive, extending the life of your lift or escalator, moving people safely and efficiently. Customers can rely on the company to respond to any problem with reliable success – for any brand, any place, any time, all lift types, and all escalator models, from any manufacturer. Regardless of the original manufacturer, age and type, TK Elevator ensures that your passenger and goods lifts, escalators and moving walks function safely, efficiently and reliably. Customers can entrust the team with their equipment in residential and commercial buildings, public transport infrastructure and airports as well as shopping centres and entertainment facilities.

MINI PILING

An integral element facilitating the open-plan aesthetic of McConnell’s Distillery was installed by Larsen Piling. Showcasing the working distillery, hospitality attractions and Victorian architecture of the Crumlin Road Gaol, the impressive open space is underpinned by Larsen’s piling, which carries the steel supports for the reinforced concrete beam. The project marked the latest in a series of successful partnerships with main contractor Felix O’Hare, including the prestigious Merchant Square development in Belfast. Paddy Donaghy, Contracts Manager at Larsen Piling, said, “The reason for our mini piling works was to aid the transformation into an open plan area, and it’s great to see the end result. “Basically, we installed the piles underground to carry the steel that supports the reinforced concrete beam overhead.” Larsen Contracts and Larsen Piling have been providing excellence in resin flooring, concrete repair and low vibration piling for almost 40 years throughout Northern Ireland, the Republic of Ireland and Great Britain. Its mini piling fleet can work in low headroom and restricted access areas.

Larsen’s piling carries the steel supports for the reinforced concrete beam.

T: +44 (0)28 9045 7199 www.tkelevator.com/uk-en/

Lisburn: T: +44 (0)28 9244 1175 - Dublin: T: +353 (0)1 525 6711 E: info@larsenpiling.com

New lifts and modernisations – Richard.simpson@tkelevator.com Service and maintenance – kyle.harvey@tkelevator.com

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