Catalog 91 - Force And Material Testing

Hooks and Loops Extension springs make use of hooks or loops. Loops are closed while hooks have an open side or section.

C ommon E xtension S pring T erminology

Symbol

Units Description

Formula

A L0

mm, in Free length tolerance

D mm, in Mean diameter

D = De - d

De

mm, in External diameter

De = D + d

Di

mm, in Internal diameter

Di = D - d

d

mm, in Wire diameter

d = De - D

E = δ/ε

E,

Mpa, PSI Modulus of elasticity

F0

N, Lbf

Initial tension

Pi = 2P1 - P2

L1, L2 N, Lbf

Target loads (related to target heights/lengths)

No Hooks These types of ends have o

Machine Hook and Loop Machine hooks are a common type of extension spring hook. These hooks are stronger than cross over center hooks because the radius of the bend to make the hook is not as pronounced.

Fc Th N, Lbf

Theoretical load/force at set solid

stress or fatigue on the ends of the extension spring. The amount of pulling force and distance increases and the life cycles re longer. No hooks have the ability to use a bolt to thread into the inner diameter of the extension or tension spring thus securing the ends of the spring

Fn

N, Lbf

Load/force related to Ln (smalled length)

fe

Hz

Natural frequency

k

-

Stress correction factor

L0, FL mm, in Free length/height D1, D2 mm, in Target Length/distance (related to target loads) Lc mm, in Solid length

Lc = d(n+ni+nm)

Ld

mm, in Length of wire

Ld = p D [ 2 + nm + n / Cos(z)]

LK

mm, in Buckling length

Ln

mm, in Smallest allowed operating length (gemometric) mm, in Smalled allowed operating length (stress)

Ln = d (n + ni +nm) + Sa

Lr

M g, lb Mass

M =Ld p π d 2 10 -3 / 4

Crossover Center Hooks Crossover center type extension springs are very common. This type of hooks is made by lifting the last coil and twisting the coil towards the middle therefore crossing the center.

Extended Hooks Extended hook extension springs are very useful when you need a long length inside hooks but a short body length to get more force out of the spring through less coils. It is the most expensive hook type.

m mm, in Spring pitch

m = [ L0 - d (ni + nm) ]/n

N

Number of cycles

n

Number of active coils

n = G d 4 / (8 R D 3 )

ni

Coils related to the ends

nm

Number of dead coils

nt

Total number of coils

nt = n + nm + 2

R, KSR N/mm, Lbf/in

Spring Rate

R = G d 4 / (8 n D 3 ) or (L1-L2) / (D1-D2)

Rm Mpa, PSI Ultimate tensile strength Sh mm, in Spring travel

Sh = D1 - D2

W Nmm, Joule

Stored energy

W = 0.5(L1+L2)(D1-D2)

w

-

Spring index

w = D / d

Side Hooks This hook type is used when

the body of the spring must not interfere with the components of a mechanism. This is due to the fact that the hooks are on one side of your spring therefore the other side of the spring is offset. They are made by simply bending the last coil so they are more economical than cross over center hooks

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