Magnetic Welding Catalogue

Magnetic Welding Aids

For fast and accurate welding, fabrication and assembly

Eclipse Magnetics Innovative Magnetic Solutions

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Over 100 Years of Manufacturing Excellence Eclipse Magnetics

Serving some of the leading names in industrial distribution

Adding Value to Your Portfolio

With over 100 years’ experience in the design and manufacture of high performance magnetics, we supply critical components to some of the leading names in the most demanding industries. From large automation and security projects to routine workshop applications, the end user can rest assured that Eclipse is definitely a brand to trust for quality and service. In addition, distributors or stockists can enjoy the benefits of a prestigious range which adds financial and brand value to your portfolio.

• CPC • RS Components

• Cromwell • Brammer • Hoffmann • MSC

Designing Excellence

We have a track record of producing high quality products backed by a commitment to total customer service. All manufacturing is carried out under an ISO9001 certified quality management system and we are accredited to ISO14001 environmental standards.

• Monks and Crane • Buck and Hickman

• THS • Troy

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Eclipse Magnetics Innovative Magnetic Solutions

The fast, safe, efficient way to hold steel workpieces

We have utilised our expertise in magnetics to re-engineer traditional methods of clamping during welding, assembly or repair. We now offer a range of options to suit different angles, workpiece size or configuration.

Applying magnetics to welding aid design improves efficiency, productivity and ultimately profitability, delivering key benefits:- • Speed & Simplicity – easy, fast set-up , no manual clamping or mounting holes. Switchable style ensures easy precise adjustment • Safe – high strength magnets ensure secure clamping • Versatile – some models suitable for different angles and material configuration • Access – minimal surface contact ensure maximum access to the workpiece • Durability – permanent magnets require no maintenance, simple wipe down cleaning

Typical use

Round tubing

Metal plates

Square tubing

Eclipse Magnetics Innovative Magnetic Solutions

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Switchable Magnetic Welding Aids

Quick Holding Clamp Switchable

• Features ON/OFF switches • The fast & easy way to hold metal workpieces at 45°, 90° • Turn the magnet OFF or at the midpoint position when setting up, turn ON when you’re ready to work • Fast and safe set-up! • Ideal for round and square tubing, angle, and flat stock • Simple wipe clean design

Product Number

Dimensions mm 111 x 95 x 29 152 x 130 x 35

Weight kg

Pull Force* kg

Angles

QHCSS QHCSL

45°, 90° 45°, 90°

0.7 1.4

40 75

* Magnetic force is based on the longest side of magnet with 10mm thick steel.

Made with strong rare earth magnets. Fully enclosed for easier cleaning.

DOUBLE Plate Optimize magnetic force

The ON/OFF switch Mid point switch position: for alignment / easy part placement.

NOTE: Must be used for tack welding only and removed before completing weld. Avoid prolonged exposure of magnetic products to heat sources of 356ºF / 180º

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Eclipse Magnetics Innovative Magnetic Solutions

For professional jobs that demand strong hold down forces. Holds flat and round metal work pieces.

90˚ Fixed Welding Clamps Switchable

• Convenience of ON/OFF switches • Two ON/OFF switches for independent operation • Easy and safe set-up! • Machined flat and V-surfaces are ideal for round and square tubing, angle, and flat stock • Heavy duty construction

Product Number

Dimensions mm 152 x 152 x 38 197 x 197 x 48

Weight kg

Pull Force* kg

Angles

FWCSS FWCSL

90˚ 90˚

1.2 2.7

55

120

*Magnetic force is based on 10mm thick steel.

Inside and Outside Welding Clamps

• Hold and position sheet metal, round pipes, square, angled or flat stock • The Inside and Outside Welding Clamps are constructed from two independent rectangular magnets for consistent, undiminished magnetic force when both sides are attached to workpieces • Use mounting holes to link two magnets together for use as fixturing elements • Use hex hole on magnet for breakaway leverage

Product Number

Height mm

Width mm

Thickness mm

Weight kg

Pull Force kg

Angles

30˚, 60˚, 90˚ 30˚, 60˚, 90˚ 30˚, 60˚, 90˚

75.5 125 165

52 85

14 18 20

9 15 18

0.13 0.415

IOWCC*

IOWCL

110

0.8

* Pack includes 2 clamps

NOTE: Must be used for tack welding only and removed before completing weld. Avoid prolonged exposure of magnetic products to heat sources of 356ºF / 180º

Eclipse Magnetics Innovative Magnetic Solutions

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Magnetic Welding Aids

In addition to our featured products. We offer a range of other welding aids for various applications.

Pull Force kg

Variable Welding Clamp • Fast accurate holding of ferrous sheets and tubes for welding and assembly work • Variable from 25° to 280° Heavy Duty Variable Welding Clamp • Clamps components during welding, fabrication and assembly • Powerful 40kg clamping force, enables larger components to be clamped with ease 90° Fixed Welding Clamps • Two magnetic faces in a rigid 90° angle for jigging on sheets, pipes and tubes • A fast and cost effective means of • clamping components rigid at 90° angles during fabrication, assembly and weld preparation applications

Product Number

Length mm

Height mm

Width mm

Weight kg

Angles

E952

195

200

11

0.49

20

25°-280°

Product Number

Length mm

Height mm

Width mm

Weight kg

Pull Force kg

Angles

E974

140

140

35

1.40

40

45°-90°

Product Number

Length mm

Height mm

Width mm

Weight kg

Pull Force kg

Angles

E971 E972 E973

90˚ 90˚ 90˚

140 225 300

140 225 300

35 22 35

1.40 2.20 4.70

40 75

200

Heavy Duty Welding Clamps • Holds workpieces at an exact 45° or 90° • angle to each other

Product Number

Depth mm

Height mm

Width mm

Weight kg

Pull Force kg

Angles

E954 E955

14 18

82

120 160

0.3 0.7

10 15

45°, 90° 45°, 90°

102

• 10kg and 15kg of magnetic pull make • these ideal for a range of workshop • welding and applications

Quick Holding Clamps • Fast and accurate holding of ferrous • metals at different fixed angles • Also suitable for retrieval applications

Product Number

Length mm

Height mm

Width mm

Weight kg

Pull Force kg

Angles

30 ° , 45 ° , 60 ° , 75 ° , 90 ° 30 ° , 45 ° , 60 ° , 75 ° , 90 °

E951

100.5 65.5

12

0.3

10

E953

100.5 65.5

20

0.4

15

Mitre Clamps • Effective and inexpensive method of • clamping flat (923) or round (924) ferrous components

Length Base Face mm

Length Top Face mm

Pull Force kg

Product Number

Height mm

Width mm

Weight kg

Angles

923 924

156 184

66 94

45 43 1.36 100 45 43 1.64 68

45°, 90° 45°, 90°

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Eclipse Magnetics Innovative Magnetic Solutions

Positioners • 2 magnetic blocks connected by 2 non-magnetic steel straps • The blocks contain ferrite magnetic • material • Magnetic on 2 faces • ON / OFF switch coated at each end

Pull On Flat Face kg

Pull On V Face kg

Product Number

Length mm

Height mm

Width mm

Weight kg

922SU (Single)

63.5 63.5 51 1.48 206 63.5 76 3.17

80 80

80 80

922 (Pair)

Adjustable Links • Ferrite magnetic material

Product Number

Length mm

Height mm

Width mm

Weight kg

Pull Force kg

920SU (Single)

60

25 25

29 51

0.35 0.70

12 12

• Clamp components at any angle for • welding and assembly applications

920 (Pair)

127

Adjustable Clamping Links • Alnico magnetic material • Clamp components at any angle for • welding and assembly applications Earth Welding Clamp • Quick and easy earthing for most steel • welding operations • Provides earthing / ground on large • welding operations where croc-clip or • G-Clamps cannot be easily used Holdfasts • Supplied with screw release handle • Can be built into workholding, handling • and assembly fixtures to provide a high • clamping force and positive grip

Pull Force kg

Product Number

Length mm

Height mm

Width mm

Weight kg

920SUOT (Original Single) 920OTPR (Original Pair)

60

25 25

25 48

0.32 0.70

12 12

127

Pull Force kg

Maximum Current amps

Product Number

Width mm

Height mm

Length mm

Weight kg

E946

90

64

193

1.6

25

800

Fixing Holes PCD mm

Pull Force kg

Product Number

Diameter mm

Height mm

Holes mm

Weight kg

E939 E940 E941 E942

44.5 54.0 70.0 101.6

44.5 49.2 64.5 74.6

31.75

2 x M8 0.6 2 x M8 1.0 2 x M8 2.0

20 40 88

38.1 50.8 69.0

3 n/a

4.7

183

Weld Holder • Provides the welder with a powerful, rigid • support on flat and round components • at various angles during welding • preparation applications

Product Number

Length mm

Height mm

Width mm

Weight kg

Pull Force kg

E925

108

140

108

5.67

100

Eclipse Magnetics Innovative Magnetic Solutions

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Canada

UK

China

Australia

Eclipse Magnetics Worldwide

Europe Atlas Way Sheffield

Americas 442 Millen Road, Unit 9, Stoney Creek Ontario, L8E 6H2, Canada T +1 905-664-5585 F +1 905-664-7090 sales@eclipsetoolsinc.com

China No. 168 Chengjian Road Minhang District Shanghai PR China T +86 21 6434 8600 *150 F +86 21 6434 6488 szhou@eclipsemagnetics.com

Australia PO BOX 4400 Dandenong South Victoria 3175 Australia

S4 7QQ England

T +44 (0)114 225 0600 F +44 (0)114 225 0610 sales@eclipsemagnetics.com

T +613 8792-9999 F +613 8792-9900 sales@spear-and-jackson.com.au

Representative:

Eclipse Magnetics Ltd Atlas Way, Atlas North, Sheffield, S4 7QQ, England.  +44 (0)114 225 0600  +44 (0)114 225 0610  www.eclipsemagnetics.com  info@eclipsemagnetics.com

While every effort has been made to ensure the accuracy of the information within this publication, please note that specifications may change without notice.

Eclipse Magnetics Innovative Magnetic Solutions

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