Mini MD-Series DC Torque Control System Data Sheet

Mountz DC control tools are a reliable torque and automation fastening system engineered for precise, accurate, and repeatable torque control. The high-performance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs, and increase productivity. The digital screwdriver system features a built-in error-proofing data and screw counter. Engineers can implement multiple fastening strategies for sensitive and complex assembly joints. Manufacturing managers can program tools for numerous conventional tools, saving time, maintenance cost, space & training and increasing productivity.

PRODUCT DATA SHEET Mini MD-Series DC Torque Control System January 2024 Series DC Torque Control System

MINI MD-SERIES DC TORQUE CONTROL SY

DC TORQUE CONTROL SYSTEM STEM

 Single automation fastening system replaces up to 15 power tools. Program the digital torque and angle setting with up to 15 preset step sequence programs. Program the digital torque and angle setting with up torque values and 2 multi-step sequence programs

 Programmable fastening sequences and workflows. Easy to program and can remember up to 15 models with 20 steps.

 Color LCD touch-screen provides an intuitive interface program and select fastening parameters

screen provides an intuitive interface - quickly parameters.

 Digital I/O allows interfacing with a machine & PLC interface for line control.

 Monitor fastening quality with the screw counting process. Count the number of cross-threading, omissions, and unfinished rundowns. Monitor fastening quality with the screw counting process. Count the number of screws delivered and detects threading, omissions, and unfinished rundowns. screws delivered and detects

 Data collection—record and store torque and fastening data

record and store torque and fastening data. SD Card data memory slot (memory card included) SD Card data memory slot (memory card included)

Free product (ParaMon) PC software —

— no annual licensing required — savings of $2K.

 Gain visibility into the fastening process with torque data analys Perform analytics with Standard Deviation, Mean, Average, CP, CPK. Gain visibility into the fastening process with torque data analysis. Real time torque data and curve display. iation, Mean, Average, CP, CPK. Real time torque data and curve display.

 Suitable for micro-torque applications with models ranging from 1.4

tions with models ranging from 1.4 - 97.3 ozf.in. (0.98 - 68.7 cN.m) 68.7 cN.m)

 ESD safe tool prevents electrostatic discharge discharge.

MDC-22 Mini Controller Item # 310343

Specifications

 For electric screwdriver models: Mini MD  Front panel 5” Color LCD (800 x 480 ) with touch  Power Input (Electric): DC24V 2.5A  8 Input & 8 Output flexible I/O (25P D-Sub)  Communication Port 1 x RS232C, 1 x Ethernet  Language: English, French, Spanish, Czech, German, Italian  8GB SD Card data memory slot (memory card included)  SMPS Adapter (24VDC 1A, 100-277 VAC)  Features a built-in stand, which can fold up snugly to the controller and mounted on the wall. Mini MD-Series (2200 models) with touch-screen Sub) 1 x RS232C, 1 x Ethernet SD Card data memory slot (memory card included) 277 VAC) in stand, which can fold up snugly to the controller and mounted on the wall.

SILICON VALLEY HEADQUARTERS CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com 2733 | mountztorque.com

1080 North 11th Street, San Jose,

1

IN-LINE MODELS

Torque Ranges

Driver

Adjustable

Grip

Drive

Weight

Models

Item #

ozf.in

cN.m

Type

RPM

Dia

Size

oz. 7.4 7.8 7.8 8.1 8.1 8.1 8.1 8.1

MD2201-E MD2203-A MD2203-E MD2205-A MD2205-E MD2208-A MD2208-E MD2213-A

Lever Start 310360 Lever Start 310361 Lever Start 310362 Lever Start 310363 Lever Start 310364 Lever Start 310365 Lever Start 310366 Lever Start 310367

1.4 - 9.8 5.5 - 27.8 5.5 - 27.8 6.9 - 38.9 6.9 - 38.9 12.5 - 62.5 12.5 - 62.5 20.8 - 97.3

0.98 - 6.9 3.9 - 19.6 3.9 - 19.6 4.9 - 27.5 4.9 - 27.5 8.8 - 44.1 8.8 - 44.1 14.7 - 68.7

50 - 2000 50 - 1800 50 - 1800 50 - 1500 50 - 1500 50 - 950 50 - 950 50 - 750

1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4"

4mm Dr.

1/4" F/Hex

4mm Dr.

1/4" F/Hex

4mm Dr.

1/4" F/Hex

4mm Dr.

1/4" F/Hex

ROBOTIC MODELS

Torque Ranges

Driver

Adjustable

Grip

Drive

Weight

Models

Item #

ozf.in

cN.m

Type

RPM

Dia

Size

oz.

MDA2201-E

Robotic Robotic Robotic Robotic Robotic Robotic

310368 310371 310369 310370 310372 310373

1.4 - 9.8 1.4 - 9.8 5.5 - 27.8 5.5 - 27.8 5.5 - 27.8 6.9 - 38.9

0.98 - 6.9 0.98 - 6.9 3.9 - 19.6 3.9 - 19.6 3.9 - 19.6 4.9 - 27.5

50 - 2000 50 - 2000 50 - 1800 50 - 1800 50 - 1800 50 - 1500

1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1/4"

4mm Dr. 4mm Dr.

7.4 7.4 7.8 7.8 7.8 8.1

MDA2201-E+C

MDA2203-A MDA2203-E

1/4" F/Hex 4mm Dr. 4mm Dr.

MDA2203-E+C MDA2205-E+C

4mm Dr.

Note: The E+C models is equipped with a bit cushion, which reduces impact and vibration transmitted in the screw tightening process. Ideal for fastening delicate components such as disk drives, plastics, and electronics. is equipped with a bit cushion, which reduces impact and vibration transmitted in the screw process. Ideal for fastening delicate components such as disk drives, plastics, and electronics.

The models with 1/4" F/Hex drive size use 1/4 hex bits

The models with 4mm drive size support both 4mm d-cut and 4mm Hios bits cut and 4mm Hios bits

Accessories

Power Tool Cables Each Mini MD-Series electric screwdriver is supplied with the standard 3 cable. The driver cable connects the electric screwdriver to the

electric screwdriver is supplied with the standard 3-meter length connects the electric screwdriver to the MDC-22 mini controller.

3m length cable Item # 310358

5m length cable Item # 310359

SILICON VALLEY HEADQUARTERS CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com 2733 | mountztorque.com

1080 North 11th Street, San Jose,

2

I/O Cables I/O Cables for connecting the Mini Controller to the 44P I/O Wiring Box device or a bit socket tray.

Learn More>

44P I/O Wiring Box It provides easy and convenient wiring for 12 inputs and outputs for the MDC-22 Mini controller .

Item # 310055

Learn More>

Bit Socket Tray An error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the socket or bit selected. It connects to the MDC-22 mini controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening strategies.

Learn More>

Position Control Torque Arms Equipped with position encoders, the position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors during the assembly process. The poka-yoke system reduces the risks of improperly fastening screws, ensuring that every screw is correctly tightened in the correct sequence.

Learn More>

Torque Arms Providing ergonomic solutions for your assembly line workers lessens fatigue, prevents injuries, and boosts productivity. Torque arm absorbs the torque reaction generated by a power tool. Mountz offers various arm configurations for flexible and mobile workstation designs. The ergonomic torque arms improve employee safety.

Learn More>

SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com

3

Tool Balancers Provides easy handling for operators that work with power tools for long, continuous hours. A balancer enables a tool to be positioned over the workstation and helps workers avoid fatigue which can lead to low productivity, mistakes, and injuries. Learn More>

Screw Presenters Implementing a screw presenter makes the manufacturing process more efficient by mechanically presenting a screw to a fixed pick-up point. Screw presenters are essential tools for any assembly process that requires large numbers of screws. Learn More> up point. Screw presenters are essential tools for any assembly

Vacuum Adapter Kits Vacuum adapter kits can be mounted on an electric screwdriver. The screwdriver is fitted with a holds the screw on the bit, enabling the operator to pick it up with the tool itself. that works with most fasteners. acuum adapter kits can be mounted on an electric screwdriver. The screwdriver is fitted with a holds the screw on the bit, enabling the operator to pick it up with the tool itself. This kit is a useful, time acuum adapter kits can be mounted on an electric screwdriver. The screwdriver is fitted with a suction head that useful, time-saving device

Item # 310357 Specification: For the 4mm Drive, M16 Screwdriver types: MD2205-E, MD2208-E and MDA2205 E and MDA2205-E+C

Item # 310356 Specification: For 4mm Drive, M18 Screwdriver types: MD2201-E, MD2203-E, MDA2201 MDA2203-E and MDA2203-E+C

MDA2201-E, MDA2201-E+C

Note: Mouthpiece and bit purchased separately.

Tooling Package Includes

Mini MD In-Line Screwdriver

Mini MD Robotic Screwdriver

With M

MD-22 Mini controller

Power tool table (3 meter length) Tool hanger hook Tool calibration report

Power tool table (3 meter length) Mounting flange Tool calibration report

Quick Start Guide 100-240V AC/DC

240V AC/DC Adapter

SILICON VALLEY HEADQUARTERS CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com 2733 | mountztorque.com

1080 North 11th Street, San Jose,

4

Product Dimensions

65 65 mm

105.4 mm

146.5 mm

169 mm

187 mm

32.2 mm

SILICON VALLEY HEADQUARTERS CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com 2733 | mountztorque.com

1080 North 11th Street, San Jose,

5

Page 1 Page 2 Page 3 Page 4 Page 5

www.mountztorque.com

Made with FlippingBook Annual report maker