Mountz DC control tools are a reliable torque and automation fastening system engineered for precise, accurate, and repeatable torque control. The high-performance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs, and increase productivity. The digital screwdriver system features a built-in error-proofing data and screw counter. Engineers can implement multiple fastening strategies for sensitive and complex assembly joints. Manufacturing managers can program tools for numerous conventional tools, saving time, maintenance cost, space & training and increasing productivity.
MINI MD-SERIES MINI MDT-SERIES DC TORQUE CONTROL SYSTEM Operation Manual (v 2 .0)
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Table of Contents GENERAL SAFETY RULES............................................................................................................................................................ 3 OPERATION............................................................................................................................................................................... 5 O PERATION S CREEN .................................................................................................................................................................... 5 PRESETS OR MODEL SELECT ...................................................................................................................................................... 7 PARAMETERS ............................................................................................................................................................................ 8 PARAMETER DETAILS AND FACTORY SETTING ........................................................................................................................ 11 MONITORING.......................................................................................................................................................................... 2 7 NETWORK SETTING................................................................................................................................................................. 2 9 REMOTE.................................................................................................................................................................................. 2 9 OTHER SETTING ...................................................................................................................................................................... 3 2 SD Memory card.............................................................................................................................................................. 3 4 BARCODE SETTING.................................................................................................................................................................. 3 5 FIRMWARE UPGRADE ............................................................................................................................................................. 3 5 SD Memory card update.................................................................................................................................................. 3 6 WEB SERVER ........................................................................................................................................................................... 3 7
Contact Us
USA: (408) 850-9978
International: +44 1428 741756
www.mountztorque.com
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GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
Work Area - Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. - Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. - Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety - Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. - Avoid body contact with grounded surface ad pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. - Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock - Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. - When operating a power tool outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electric shock. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inflation while operating power tools may result in serious personal injury. - Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or longhair can be caught in moving parts. - Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools may result in personal injury. - Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. - Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
Personal Safety -
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- Use safety equipment. Always wear eye protection. Dust mask, non-skid safetyshoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool use and Care -
Use clamps or other practical way to secure and support the workplace to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. - Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. - Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. - Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety - Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. - Maintain tools with care . Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. - Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. - Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. SERVICE - Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury - When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
Never lubricate aerosol oil on to the electrical part.
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Operation
Operation Screen
Preset (Model) # (1 – 15)
Fastening result OK/NG/Ready
Menu
Date & Time
Torque target, Snug angle Speed target/Monitoring
Fastening time Angle A1 / A2
Count Target / Count Monitoring angle/time
Monitoring torque
Operation screen is a default window when the controller power ON. The real time monitoring data and target settings are displayed together. To go other menu, click the on the top right side. There are 4 menu for Parameter change, Remote operation, Real time monitoring and Display settings.
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Touch Screen field to move
Preset # or Model select
Password Log In
Home screen view
Real time monitoring
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Presets or Model select
To use Model, Controller 7 Model select ON setting required
There are 15 presets of program. Each preset contains the following parameters
- Torque - Speed - verifying angles
- soft start duration time - free speed tightening.
Preset #1
Preset #15
Multi A,B
Advanced #1
Advanced #15
Advanced Function parameter 1. Free reverse rotation - Speed, Angle 2. Thread tapping - Min /Max torque - Speed, Angle - Angle start from thread tapping 3. Engaging torque detection - Speed, Torque(%) -Angle limit (turn) - Time limit (sec) -Angle start from engaging
Fastening parameter 1.Type ( TC/AM or AC/TM) 2. Target Torque or Max torque 3. Torque limit(%) or Min torque 4. Snug torque 5. Speed (rpm) 6. Target angle (degree) 7. Min angle (degree) 8. Speed 9. Free angle (degree) 10. Free speed (rpm) 11. Soft start (ms) 12.Seating point (%) 13. Torque rising time (ms) 14. Ramp-up speed (rpm) 15. Torque compensation (%)
4. Angle after torque-up - Speed - Angl
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Parameters
To program each Presets, Click
and go to
Parameter menu require password to log in the initial factory setting is “ 0 “ for password The password can be changed once log in. There are approx.. 500 address for each parameters. Parameters are grouped for each settings as below
1045
0071 0000
MD3201 17090001
On the log in window, there are tool information about controller firmware version, LCD UI graphic version and option card firmware version, screwdriver model, serial no
Parameter group
Please refer to the operation manual of ParaMon PC software for details of parameter settings.
Group
Parameter
Address
1. Fastening
Preset #1 to #15
A001 – A225 A226 – A233 A234 – A241 A242 – A247 A265 – A269 A270 – A306 A307 – 320 A321 – 340 A341 – 348
Input
2. I/O
Output
3. Screw count
Number & cycle start
4. Crow foot option
5. Controller 6. Network
IP address
7. Multi sequence
Multi-A, Multi-B 8 error history Controller model Model #1 to 15
8. Error
A349
9. Model
A350 – 649 A650 – 874
10.Advanced Function 11.Firmware version
Advanced #1 to #15
A875
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Parameter details and factory setting ( Firmware version : MDC_New_F7_176_V2.00.4 )
Factory setting
Preset #
Parameter
Adderss
TC/AM_AC/TM
1 2 3 4 5 6 7 8 9
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
1
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Faste ning
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
2
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
3
TC/AM_AC/TM
0
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Torque
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
Snug torque(%)
4
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0
5
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Snug torque(%)
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
0
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
6
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
7
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
100 101
Soft start(1-300ms)
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Seating point (%)
10-90
102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
8
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
9
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
10
TC/AM_AC/TM
0
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Torque
137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
11
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
12
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0
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Snug torque(%)
172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206
0
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
13
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
14
Snug torque(%)
Speed (rpm)
Auto
Free fastenig angle(degree) Free fastenig speed(rpm)
0 0 0
Soft start(1-300ms)
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Seating point (%)
10-90
207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
TC/AM_AC/TM
0
Torque
Auto
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
0 0 0 0 0
15
Snug torque(%)
Speed (rpm)
Auto
Free fastening angle(degree) Free fastening speed(rpm)
0 0 0
Soft start(1-300ms) Seating point (%)
10-90
Auto
Torque rising rate(ms) 50-200
50
Ramp up speed(rpm) 20-80% of max Torque compensation (%) 90-110
Auto
100
Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Input #7 Input #8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
I/O (IN)
I/O
Output #1 Output #2 Output #3 Output #4 Output #5 Output #6 Output #7 Output #8
I/O (OUT)
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Sensor signal type 0 - 3 Time limit (if P122-->2)
242 243 244 245 246 247 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286
0 0 0 0 0 5
Screw count
Screw count
Count complete OUT manage
Middle count no. 0 - 99
Sensor signal delay time (x10ms)
Total count (screw no.)
Crowfoot
Crowfoot
Run time limit / Forward (sec) Run time limit / Reverse (sec)
10 10
Motor stall time limit (sec) Loosening speed (rpm) Motor acceleration (ms)
0.2
Auto
100
Fastening complete signal OUT time
0 1 1
Controller
Setting 1
Driver ID no.
Error display reset time
Torque compensation master (%) 90-110
100
Use max torque for Loosen Initial preset # when power ON
0 1
Driver model no. Password 0-9999
1-99
selectable
0 0 0 0 2
Parameter initialize to factory setting
Driver auto lock (for Model)
Selection on panel
Torque holding time(ms) 1-20
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Protocol
287 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323
0 1 0 0 0 0 0 0 0 1 1 4 0 0 0 0 0 0 0
Auto speed on torque setting Judge fastening min turns
Model select
Fastening stop error
Reverse Lock
Trigger start (Handheld only) Reverse start (Handheld only)
Auto data output
Beep sound
Preset change by Touch pannel
COM port Baud rate
Torque unit Screw type
Auto update port
Lamp on time
Model start by barcode
RS232 port select
Static/DHCP IP Address1 IP Address2 IP Address3 IP Address4 Net mask1 Net mask2 Net mask3 Net mask4 Gateway 1 Gateway 2 Gateway 3 Gateway 4
192 168
1
100 255 255 255
IP Address
0
192 168
1 1
Port
5000
MS PG 1 MS PG 2 MS PG 3
0 0 0
Multi SQ
PG1
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MS PG 4 MS PG 5 MS PG 6 MS PG 7 MS PG 8 MS PG 9 MS PG 10 MS PG 11 MS PG 12 MS PG 13 MS PG 14 MS PG 15 MS PG 16 MS PG 17 MS PG 18 MS PG 19 MS PG 20 ERROR 1 ERROR 2 ERROR 3 ERROR 4 ERROR 5 ERROR 6 ERROR 7 ERROR 8
324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PG2
ERROR
Controller model
Auto
350 ~ 649
Model
Model data( 150 )
0
Free reverse rotation Thread tapping
Speed (rpm)
650
0
Angle (turn) 0 - 20
651
0
Advanced preset 1
Min torque Max torque Speed (rpm)
652 653 654
0 0 0
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Angle (degree) 0-3600
655 656 657 658 659 660 661 662 663 664 665
0 0 0 0 0 0 0 0 0 0 0
Angle start from thread tapping
Speed (rpm) Torque(%)
Engaging torque detection
Angle limit (turn) 0 - 20
Time limit (sec)
Angle start from engaging
Speed (rpm)
Angel after torque up
Angle (degree) 0-3600
Direction
Free reverse rotation
Speed (rpm)
Angle (turn) 0 - 20
666
0
Min torque Max torque Speed (rpm)
667 668 669 670 671 672 673 674 675 676 677 678 679
0 0 0 0 0 0 0 0 0 0 0 0 0
Thread tapping
Advanced preset 2
Angle (degree) 0-3600
Angle start from thread tapping
Speed (rpm)
Engaging torque detection
Torque(%)
Angle limit (turn) 0 - 20
Time limit (sec)
Angle start from engaging
Speed (rpm)
Angel after torque up
Angle (degree) 0-3600
Direction
...
...
...
Free reverse rotation
Speed (rpm)
860
0
Angle (turn) 0 - 20
861
0
Advanced preset 15
Min torque Max torque Speed (rpm)
862 863 864 865 866
0 0 0 0 0
Thread tapping
Angle (degree) 0-3600
Angle start from thread tapping
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Speed (rpm) Torque(%)
867 868 869 870 871 872 873 874
0 0 0 0 0 0 0 0
Engaging torque detection
Angle limit (turn) 0 - 20
Time limit (sec)
Angle start from engaging
Speed (rpm)
Angel after torque up
Angle (degree) 0-3600
Direction
Firmware Version
875
Auto
Alarm no. Waring no.
3100 3101 3200 3201 3202 3203 3204 3205 3206 3207 3208 3209 3210 3211
Alarm data
Event count no. ( 1- 65,536 )
Fastening time (ms)
Preset no.
Target torque ( * x 100 )
Converted torque ( * x 100 )
Target speed (rpm)
Data updated on events (Start, F/L,
Monitoring data
A1 ( * 100 ) A2 ( * 100 ) A3 ( * 100 )
Preset, Torque up)
Screw count value
Error
Forward / Loosening ( F=0, L=1 ) Status (Fastening complete= 1, other=0, Fastening NG (E330,332,333,334,335,336,337)=2, F/L change=3, Preset change=4, Alarm reset=5, Error(except fastening NG)=6 )
3212
Snug torque angle (degree)
3213 3214 3215 3216 3217
Barcode data 1 (LSB)
Barcode data 2 Barcode data 3 Barcode data 4
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Firmware Version
Auto
875
Alarm no. Waring no.
3100 3101 3200 3201 3202 3203 3204 3205 3206 3207 3208 3209 3210 3211
Alarm data
Event count no. ( 1- 65,536 )
Fastening time (ms)
Preset no.
Target torque ( * x 100 )
Converted torque ( * x 100 )
Target speed (rpm)
Data updated on events (Start, F/L,
Monitoring data
A1 ( * 100 ) A2 ( * 100 ) A3 ( * 100 )
Preset, Torque up)
Screw count value
Error
Forward / Loosening ( F=0, L=1 ) Status (Fastening complete= 1, other=0, Fastening NG (E330,332,333,334,335,336,337)=2, F/L change=3, Preset change=4, Alarm reset=5, Error(except fastening NG)=6 )
3212
Snug torque angle (degree)
3213 3214 3215 3216 3217
Barcode data 1 (LSB)
Barcode data 2 Barcode data 3 Barcode data 4
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Barcode data 5 Barcode data 6 Barcode data 7 Barcode data 8 Barcode data 9 Barcode data 10 Barcode data 11 Barcode data 12 Barcode data 13 Barcode data 14 Barcode data 15 Barcode data 16 Barcode data 17 Barcode data 18 Barcode data 19 Barcode data 20 Barcode data 21
3218 3219 3220 3221 3222 3223 3224 3225 3226 3227 3228 3229 3230 3231 3232 3233 3234 3235 3300 3301 3302 3303 3304 3305 3306 3307 3308 3309 3310 3311 3312 3313 3314 3315 3316
Barcode data 22 (MSB)
Converted torque ( * x 100 )
Speed (rpm)
Motor current (mA) Current Preset #
Torque up
Fastening OK
Realtime Data
Ready
Motor RUN
Alarm no.
Forward / Loosening ( F=0, L=1 )
Screw count value
Input status ( MSB=IN 8, LSB=IN 1)
Output status ( MSB=OUT 8, LSB=OUT 1)
Motor Temperature
Molde No
Current step #
Total count
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Currnet step count Currnet Preset #
3317 3318 3319 3320 3500 3501 3502 3503 3504 3505
Function
Model Complete TC/AM_AC/TM
Torque
Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree)
Temporary parameter in RAM
Virtual Preset #1
Snug torque(%)
3506
Speed (rpm)
3507 3508 3509 3510 3511 3512 3513 3514
Free fastenig angle(degree) Free fastenig speed(rpm)
Soft start(1-300ms) Seating point (%)
10-90
Torque rising rate(ms) 50-200 Torque holding time(ms) 1-20 Torque compensation (%) 90-110
Temporary parameter in RAM Temporary parameter in RAM
Virtual model #1
3535 - 3554
Model1 - 20
Virtual advenced #1
3520 - 3534
advenced parameter no 1
Alarm reset Driver Lock
4000
Remote control
0 : Unlock
1: Lock all
4001
Operation
dirction 2 : Lock Loosening 3: Lock Fastening
No use ( Factory only )
4002 4003
Remote start
( 0 : Stop, 1 : Start )
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Preset # change (Not available on RUN) Data : 1 - 15 for preset #1 - 15
4004
16 for Multi sequence A 17 for Multi sequence B
Forward / Loosening ( F=0, L=1 ) Output test only ( 0 : off, 1 : on) ( MSB=OUT 8, LSB=OUT 1) ex) 0xff : output 1 - 8 port all on ex) 0x0f : output 1 - 4 port on Output test enable (0 : disable, 1: enable) Model# change (Not available on RUN) Data: 1- 15 for preset# 1 - 15
4005
4006
4007
4008
★ Please refer to the operation manual of ParaMon PC software for details of parameter settings.
Monitoring
To monitor fastening data and I/O status, Click and go to There are three(3) real-time monitoring menu and one error history.
2.3.1 Current, Speed, Angle Speed cmd, Current cmd, Snug angle, and Torque/Angle 2.3.2 I/O : Input & output status 2.3.3 Network: RS-232, Ethernet & Remote server settings
2.3.4 Error : latest 8 error history
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◆ Graph (Torque curve) monitoring Two channel data curve for : Include the full list of parameters
The sampling rate is 1ms (0.001second) for maximum 400 data display. The latest 400 data display will be refreshed by moving left from right. Auto scale will display all data on one single screen by changing real-time sampling rate automatically.
◆ I/O Status monitoring
48.5
The I/O & tool operation signals are displayed when they are activated. The temperature of the motor surface is also displayed. Refer to the operation manual of ParaMon for details of wiring, schematic and digital I/O mapping.
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Parameter > I/O > Input function dialog
Remark Set origin : Create the absolute home position by the encoder. Move origin point : Bit socket position goes back to the home position
Parameter > I/O > Second Page > Output
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Network setting
Remote
Remote menu provides remote tool operation, Auto customizing parameters to havehighest cycle time and resets. Click , and
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The tool and output signal can be operated remotely by click the screen. It is useful feature to simulate the tools in automation integration. Easy to find the output wiring and tool test without PLC - Preset selection - Remote start tool in Fastening or Loosening direction - Providing Output signals
◆ Auto customizing parameters
Simulation & modification window
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MD tool has the auto speed setting feature against torque setting not to provide any over torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually. Auto customizing feature provides most optimized parameter settings for saving cycle time on the real application.
Speed Torque
time
① Select Preset # to modify parameter settings ② Select one of Soft & Hard joint condition when it is obviously clear or both together when it is not clear to be clarified, then click START ③ Apply screw tightening several times until there is no more parameter changing on the simulation & modification window. Be sure that the fastening condition should be same during the process. The system changes parameter values by the previous fastening data. ④ Once there is no more changes on the simulation & modification window, click STOP to finish testing. ⑤ Click APPLY to apply the settings on the simulation & modification window. The setting can be modified by manually before applying them.
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◆ Power reset
Power reset provide the equal effect of system rebooting by power OFF and ON of the controller. It refresh the booting by the software without real power off.
◆ Factory reset
All parameters are reset to the factory setting.
Other Setting
To modify Date, Time and backlight brightness , Click
, and
System date and time can be modified. yyyy-mm-dd hh:mm:ss Backlight brightness is adjustable between 2 to 64. Factory setting is 45.
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◆ Date and time
System date and time can be modified. yyyy-mm-dd hh:mm:ss
◆ Options
LCD Backlight brightness is adjustable between 1 to 100%. In order to save the fastening data, Select ON of SD card and select the items to be saved on the SD card ; - Fastening OK, Fastening NG, Preset change, Fasten/Loosen direction change, Alarm, Error and others.
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System creates the folders of YEAR, MONTH automatically. And it creates one file in CSV format with the file name of DATE. SD CARD > 2017 (folder) > 07 (folder) > 21 (file) ….. File name : 21.csv The real time fastening data in Monitoring menu are stored together with the system clock time of the controller. Clock time, Fastening time, Preset#, Target torque, Converted torque, Speed, A1, A2, A3 angles, Count no. Error code, Forward/Reverse, Status(OK), Snug angle
SD Memory card - drvstate.txt
HISTORY folder
YEAR folder / one folder per year MONTH folder / one folder per month
- Date.csv monitoring data file / one file per one day
The last scanning data is recorded together with every fastening dat a
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Barcode setting
The barcode information can select the Preset or Model by the setting. In order to use barcode scanner, there are some parameters to be selected prior to the barcode setting.
[ Controller ] A306 R2232C : Modbus / Barcode (O)
A300 : RS232C baud rate : Select right one for the scanner
Barcode data
Preset # Model #
Barcode registration # (total 30 )
- Total number of barcode registration : up to 30 - Max number of barcode data length : 32 characters ( including CR data ) - Registering process 1) Click “READ” and scan the barcode 2) Select the first and ending digit number from the scan data for registration 3) Select Preset # to be linked with the registered scan data 4) Click UP button to move the next registration and repeat the same process. ** Preset #16 and 17 in P.M# window works for Multi A and B When Muti A or B is used, the operation window display contains the followings according to the sequence MA or MB > Step no. > Preset # (current preset #)
- “ Reset all “ button is used to clear all registration - “ Reset “ button is used to clear the current scan data.
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Firmware upgrade
1) Remove the SD card for data saving and use the new SD card for firmware update only. 2) Create the folder “ Update “ 3)And copy the firmware files in each folder 4) Insert the SD card, and power ON the controller, then it is updated automatically.
SD Memory card update MDC*.bin ( MDC firmware file ) LCD*.bin ( LCD firmware file )
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Web server
- Web server software is added in the MDC controller - Web surfing program of Chrome or Firefox is more recommended. - Access to the IP address of the MDC controller via the web browser on your PC. - Parameter setting and monitoring are available on the web browser.
Ethernet connection layout
Wifi
LAN
LAN
AP
The same AP should be shared between MDC and the device ( PC or Smart phone ). Open the web browser and Key in the IP address of the MDC controller
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Web server log-in ID : mdc password : 0
Mountz Service Locations
Mountz Calibration and Repair Services Mountz Inc. features an experienced calibration and repair staff. Our trained technicians can calibrate and repair most any tool. Mountz provides rapid service with quality that you can trust as we offer three state-of-the-art calibration lab and repair facilities. About Mountz Mountz, The Torque Tool Specialists ® , has been a leader in the torque tool industry for more than 58 years. Engineered in the Silicon Valley and serving the globe, Mountz focuses on delivering high-quality torque products, services, and solutions to ensure customers can always proceed with confidence. We are committed to forging a safer world through precision and accuracy and by innovating every day.
Eastern Service Center 19051 Underwood Rd. Foley, AL 36535 Phone: (251) 943 -4125 Fax: (251) 943-4979 Western Service Center 1080 N.11th Street San Jose, CA 95112 Phone: (408) 292 -2214 Fax: (408) 292-2733
UK Service Center Pier Copse Courtyard, Milland Lane, Liphook, Hampshire, GU30 7JN, UK Phone: 00 44 1428 741756
www.mountztorque.com
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