Foreign Body Removal Magnetic Separation & Metal Detection Systems
Introduction To Eclipse Magnetics
Over 100 Years of Manufacturing Excellence
Innovation in Magnetic Technology With 100 years of experience in the design and manufacture of high performance magnetic systems, we supply critical equipment to some of the leading names in the most demanding industries. Our magnetic technology is widely used at leading worldwide companies and in major development projects, all requiring a guarantee of equipment performance. Designing Excellence We have track record of producing high quality products backed by a commitment to total customer service. Our technical application teams have a wealth of experience, thus ensuring many of our products are market leading innovations. All manufacturing is carried out under an ISO 9001 certified quality management system and we are accredited to ISO 14001 environmental standards. Unrivalled Product Range We serve worldwide markets with an extensive product range including workholding systems, filtration systems, foreign body removal systems, magnetic assemblies and complex magnetic industrial equipment used in industries such as automotive, aerospace, food processing and nuclear.
Serving some of the leading names in processing, including: • Nestlé • Mondelez • PepsiCo
• Kellogg's • Weetabix • Rank Hovis
• Premier Foods • Allied Bakeries • Unilever • Warburtons • Mars • Pfizer • GlaxoSmithKline • Genzyme • Roche • AstraZeneca
Many of our products are unique and are covered by global patents.
Eclipse Magnetics Innovative Magnetic Solutions
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Magnetic Separation & Metal Detection Systems Process Protection
Managing Risk – Process Safety One of the greatest challenges to processing industries is ensuring maximum integrity of the finished product. Failure to do so can be catastrophic with the real risk of causing personal harm to the consumer, product scrappage/recall costs and high profile brand damage. To protect themselves, major retailers now ask their suppliers to implement safety management systems. Hazard Analysis and Critical Control Point (HACCP) is an internationally recognized system for reducing the risk of safety hazards. Our magnetic separation systems are integral to HACCP in almost every processing industry. They remove ferrous and para-magnetic (including stainless steel) contamination from process lines, preventing product contamination and damage to machinery. We produce high-quality, high-power magnetic separators for most applications, including bulk grain, dry powders, damp powders, liquids and syrups and a comprehensive range of metal detectors.
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Eclipse Magnetics Innovative Magnetic Solutions
We offer a range of benefits:
A Single Source Our clients can deal with a single source for separation and detection solutions, catering for all stages of production and process volumes. Bespoke Design Utilising the latest 3D design software, we can produce bespoke systems in short lead times. High Quality Manufacture Using the latest magnetic technology and surface finishing techniques we produce high quality systems suitable for use in food or pharmaceutical environments. Standards We are fully conversant with all major food safety policies such as FSA, FDA and IFS. Plus other institutes such as BRC and GFSI.
Experience With over 30 years’ experience we are perfectly placed to offer a range of separation and detection systems which are integral to process safety across a variety of industries. Knowledge We pride ourselves on understanding the business of our customers, the risks they face and changing market requirements. Flexibility The ability to offer a flexible and responsive solution, enabling short lead times to reactive requirements and ensuring process safety is never compromised. Advancement From simple manually cleaned units to fully automated touch screen PLC controlled systems, we can offer the latest designs and technology available. Multi-Site Strategies We offer group wide solutions for multi-site organisations, specialising in final product improvement and risk management.
Eclipse Magnetics Innovative Magnetic Solutions
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EU Directive 94/9/EC In-house ATEX Certification
In addition to high performance products, a major benefit of working with Eclipse Magnetics is that we are one of the few manufacturers who manufacture and certify ATEX approved equipment in-house. Most manufacturers have to submit to an external independent test house, thereby incurring additional cost and extending lead times.
We supply fully certified equipment for use in zones 20, 21, 22 or gas zone 0, 1 and 2 environments. ATEX product certification (or EC Type Examination) is a check on the design specification of a product in relation to a series of relevant standards laid out under the directive. It involves detailed examination, testing and assessment of equipment intended for use in potentially hazardous areas, with the end result being the issue of an ATEX certificate and report, confirming and demonstrating that the product is safe to use (within certain parameters) within potentially explosive atmospheres.
The certification process must be undertaken by an approved organisation such as Eclipse Magnetics.
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Eclipse Magnetics Innovative Magnetic Solutions
Foreign Body Removal
Find Your Solution
Our range of Foreign Body Removal systems encompasses products for a variety of applications. Use the chart below to find the most suitable system for your application.
Secondary Separators
Secondary separators guarantee product purity and quality by removing sub-micron ferrous particles e.g, process equipment wear. This includes paramagnetic stainless steel particles. Secondary separators also remove residual primary contamination
Typical Applications
Selection Criteria
ATEX Approved
Gravity Feed
Pneumatic Feed
Conveyor Feed
Manual Clean
Automatic Clean
Product
Food Chemical
Pharmaceutical
Plastics
Recycling Wood
Page
P9
— — —
—
—
a a a a
a a
a
Magnetic Rod
P11
— — — — — —
—
a a a a
a
Sampling Probe
P13
— — —
— —
—
a a a a
a
a
Square / Circular Grid
P15
— — — —
— —
—
a a a
a
a
Sieve Magnet
P17
— — —
— —
—
a a a a
a
a
Easy Clean Grid
P19
— — —
— —
—
a a a a
a
a
Housed Easy Clean Grid
P24
— —
— — —
a a a a
a a
a
Auto Shuttle
P28
— —
— —
—
a a a a
a a
a
Rota-Grid
P30
— —
— — —
a a a a
a a
a
Auto-Rota Shuttle
P32
— — — —
—
—
a a a a
a
a
Pneumag
P34
N/A
N/A N/A — N/A
N/A
N/A
a a a
a a
In-line Liquid Filter
Primary Separators
Primary separators prevent machinery damage by removing 'Tramp' type contamination such as nuts, bolts and screws. Typically installed at bulk intake points, our range is shown below
Typical Applications
Selection Criteria
Gravity Feed
Pneumatic Feed
Conveyor Feed
Manual Clean
Automatic Clean
Product
Food Chemical
Pharmaceutical
Plastics
Recycling Wood
Page
P36
— —
—
a a a a a a
a a
Strip Magnet
P38
—
—
a a a a a a a
a a
Underflow Magnet
P40
—
—
a a a a a a a a
a
Housed Underflow Magnet
P42
—
—
a a a a a a a a
a
Bullet Magnet
P44
—
—
a a a a a a a a
a
Chute Magnet
P46
—
—
a a a a a a a
a
a
Drum Magnet
P48
—
—
a a a a a a a
a
a
Housed Drum Magnet
P50
— —
—
a a a a a a
a
a
Permanent Head Roller
P52
— —
—
a a a a a a
a a
Permanent Plate Magnet
Permanent Magnetic Overband
a a a a a a
a
a
P54
— —
—
Eclipse Magnetics Innovative Magnetic Solutions
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Primary & Secondary Separators A Choice Of Systems
The following pages detail our range of options which protect against all types of ferrous contamination.
Featured Products Our most popular separation options are highlighted below:
Easy Clean Housed Grids Ideal for the removal of fine iron and para-magnetic contamination from a range of dry free flowing or gravity fed products such as grain, flour, granulates and powders. Available in a range of sizes and multi-row magnet configurations. Find out more on page 19 Pneumag Separator A high intensity separator, designed to operate on pneumatic dry powder or granulate conveying lines to provide protection against ferrous and para-magnetic contamination.
Autoshuttle With an automated cleaning function, the Autoshuttle enables 24/7 screening of processed free flowing dry granulates and powders such as sugar and salt.
Find out more on page 24
High Intensity Liquid Filter Designed to operate in pressurised transfer lines to remove ferrous and para magnetic particles from liquid processing lines. For items such as chocolate, syrup, jam, pastes and beverages.
Find out more on page 32
Find out more on page 34
Rota-Grid High intensity separator which removes ferrous contamination from substances which are prone to caking or bridging e.g. starch and proteins. The rotating action ensures a continued flow with no blockages.
Find out more on page 28
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Eclipse Magnetics Innovative Magnetic Solutions
Magnetic Rod
At A Glance
Protection: Secondary
Material Type: NdFeB
Cleaning Type: Manual
Our high intensity Rare Earth magnetic rods are extremely efficient at removing ferrous and para-magnetic contamination, down to sub-micron size, from free flowing products including powders and liquids. Rods are of particular interest to those who wish to incorporate them into their machinery with the minimal amount of engineering. Each rod is tapped with an M6 thread at both ends as standard for ease of installation, or alternatively without threaded detail or with studs, which can be specified on ordering.
Many sizes are held in stock to allow for same day despatch.
Benefits
Materials
• Easy to clean
• Simple to use
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Enables flexible design
• Removes micron sized contaminants
Tubing
316 grade stainless steel 316 grade stainless steel
Other Parts
Surface Finish Rod End Detail
Polished to 0.6μm
Performance
Tapped M6 x 8mm both ends
Magnetic Performance 7000, 9000, 11000 and 12000 Gauss Performance Reading On tube surface Magnet Grade
Cleaning
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Depending on the configuration, rod magnets can be cleaned in seconds by simply pushing the attracted contamination to one end, this will release it enabling further analysis to be conducted.
Temperature
-20°C / +90°C
Suitability
Options
Suitable Products Suitable Location
All powders, granulates and liquids
• Any thread size and detail • Pharmaceutical specification
• Supplied without tapped detail or studded • Higher temperature versions available
Any process area
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Magnetic Rod
‘L’
M6 Tapped Hole ( at both ends)
25.4mm
Part Number
L (mm)
Weight (kg)
SR100
100
0.35
SR150
150
0.53
SR200
200
0.70
SR250
250
0.88
SR300
300
1.05
SR350
350
1.23
SR400
400
1.40
SR450
450
1.58
SR500
500
1.75
SR550
550
1.93
SR600
600
2.10
SR650
650
2.28
SR700
700
2.45
SR750
750
2.63
SR800
800
2.80
SR850
850
2.98
SR900
900
3.15
SR950
950
3.33
SR1000
1000
3.50
For non-standard sizes, please contact sales@eclipsemagnetics.com
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Eclipse Magnetics Innovative Magnetic Solutions
Sampling Probe
At A Glance
Protection: Secondary
Material Type: NdFeB
Cleaning Type: Manual
Our high intensity magnetic sampling probe is ideal for quality control personnel to quickly and easily carry out product purity inspections on any powder, granulate or liquid for ferrous or para-magnetic contamination. The probe should be used for sample inspection of product at goods inward, prior to despatch and at critical control points throughout the process line for batch testing. Simply allow the processed product to pass over the magnetic section of the probe or agitate in any static product. Any ferrous or para-magnetic contamination present will be highly visible when concentrated on the probe’s surface.
Benefits
Materials
• Easy to clean
• Indicates if contamination present • Removes micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Meets audit requirements
Tubing
316 grade stainless steel 316 grade stainless steel
• Simple to use
Other Parts
Surface Finish
Polished to 0.6μm
Performance
Cleaning
Magnetic Performance 9000 Gauss Performance Reading On tube surface Magnet Grade
Remove the unit from the sampling area and, while holding the body of the probe, simply pull the rear handle backwards. This will release any attracted contamination enabling further analysis to be conducted.
N 45 – Inspected and confirmed via hysteresigraph prior to use
Temperature
-20°C / +90°C
Options
Suitability
• Pharmaceutical specification
• Magnet lengths up to 500mm
Suitable Products Suitable Location
All powders, granulates and liquids
• Higher temperature versions available
Existing sampling points
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Sampling Probe
‘L’
25.4mm
‘L2’
‘L3’
Part Number
L (mm)
L2 (mm)
L3 (mm)
Weight (kg)
MSP100
100
270
400
0.9
MSP200
200
470
700
1.2
MSP300
300
670
1000
1.6
For non-standard sizes, please contact sales@eclipsemagnetics.com
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Eclipse Magnetics Innovative Magnetic Solutions
Circular / Square Grid
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Manual
High intensity grids are very versatile and can be used in most powder, granulate and liquid applications for the removal of ferrous and para-magnetic contamination down to sub-micron size. These units can be manufactured to any size and with any number of rods to meet most application requirements. The grids’ low profile side frame means they can be installed into existing chute work or machinery where height is restricted. Grids are of particular interest to OEMs who wish to incorporate them into their machinery with the minimal amount of redesign.
Benefits
Materials
• Simple to install
• Removes micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Reduces 'spark' risk
• Meets audit requirements
Tubing
316 grade stainless steel 316 grade stainless steel
Other Parts
Surface Finish
Polished to 0.6μm
Performance
Magnetic Performance 7000, 9000, 11000 and 12000 Gauss Performance Reading On tube surface Magnet Grade
Cleaning
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Due to the high intensity magnetic field and simple design, fixed grids require more effort to clean than the Eclipse Magnetics ‘easy clean’ design. Remove the grid from its process position and push the contamination down each rod. This will release the majority of all attracted contamination.
Temperature
-20°C / +90°C
Suitability
Options
Suitable Products Suitable Location
Dry powders and granulates Vertical or angled process lines
• Pharmaceutical specification
• Larger sizes available
• Higher temperature versions available
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Circular / Square Grid
‘A’
‘D’
‘B’
50mm
50mm
‘C’
‘C’
Part Number (Circular)
Diameter (mm)
Centres C (mm)
Number Of Rods
Weight (kg)
CG100
100
45
2
1.2
CG150
150
50
3
1.5
CG200
200
60
3
2.2
CG250
250
60
4
3.7
CG300
300
60
5
5.0
CG350
350
60
6
7.0
CG400
400
60
7
9.5
CG450
450
60
7
14
CG500
500
60
8
17
CG550
550
60
9
20
CG600
600
60
10
24
Part Number (Square)
A (mm)
B (mm)
C (mm)
Number Of Rods
Weight (kg)
GM1515
150
150
60
2
3.2
GM2020
200
200
60
3
3.8
GM2525
250
250
55
4
6.2
GM3030
300
300
55
5
8.0
GM3535
350
350
55
6
11.0
GM4040
400
400
55
7
14.8
GM4545
450
450
55
8
19.2
GM5050
500
500
55
9
21.0
GM5555
550
550
55
10
23
GM6060
600
600
55
11
27
For non-standard sizes, please contact sales@eclipsemagnetics.com
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Eclipse Magnetics Innovative Magnetic Solutions
Sieve Magnet
At A Glance
Protection: Secondary
Feed Type: By Sieve
Material Type: NdFeB
Cleaning Type: Manual
Our sieve magnet is a unique lightweight, full stainless steel design which reduces the stress on the sieve that other types often cause. The unit is positioned beneath the sieve screen allowing excellent separation to be achieved. Due to the high intensity of the magnetic field within the unit, even sub-micron sized particles generated by the wear of the sieve screen can be successfully attracted.
Materials
Benefits
• Easy to install
• Removes micron sized contaminants • Protects against screen wear and failure • Static dissipative all metal construction
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Reduces 'spark' risk
Tubing
316 grade stainless steel 316 grade stainless steel
• Meets audit requirements
Other Parts
Surface Finish
Polished to 0.6μm
Performance
Cleaning
Magnetic Performance 7000, 9000, 11000 and 12000 Gauss Performance Reading On tube surface Magnet Grade
Simply remove the top pan and screen from the sieve. The magnet can now be removed from the bottom pan and placed onto a non-magnetic surface. Using the supplied cleaning tool, simply scrape all attracted contamination to each rod end where it can be removed.
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Temperature
-20°C / +90°C
Options
Suitability
• Pharmaceutical specification • Magnet and screen metal detectable silicon rubber seal • Higher temperature versions available
Suitable Products Suitable Location
Dry powders, granulates and liquids etc.
Post sieve screen
Eclipse Magnetics Innovative Magnetic Solutions
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Sieve Magnet
‘B’
‘A’
Part Number
A (mm)
B (mm)
Number Of Rods
Weight (kg)
Gauss
To Be Used In Types
SU600/M/SS
545
55
7
14
7,000
RussellFinex - Compact
SU600/M/HS
545
55
7
14
9,000
RussellFinex - Compact
SU600/M/SHS
545
55
7
14
11,000
RussellFinex - Compact
SU600/M/12K
For non-standard sizes, please contact sales@eclipsemagnetics.com
Metal Detectable Seal
The Eclipse Magnetics metal detectable sieve magnet and screen seal is a patented rubber seal that allows for easy detection in case of breakage due to excessive sieve wear. The magnet and screen seal differ in size and can be fitted to the patented sieve magnet. These seals can also be retro fitted to existing sieve magnets and screens from leading manufacturers. All materials used to manufacture these seals are listed in the FDA regulations.
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Eclipse Magnetics Innovative Magnetic Solutions
Easy Clean Grid
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Manual
Our high intensity easy clean grid is very versatile and can be utilised in most powder and granulate applications for the removal of ferrous and para-magnetic contamination down to sub-micron size. These units can be manufactured to any size and with any number of rods to meet most application requirements. The grid’s low profile side frame allows these units to be installed into existing chute work or machinery where height is restricted. Easy clean grids can be cleaned in under fifteen seconds, so are of particular interest to those companies that run 24/7 operations or where downtime is minimal.
These grids can also be supplied in housings for ease of installation into existing process lines.
Benefits
Materials
• Simple to install
• Removes micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Reduces 'spark' risk
• Meets audit requirements
Tubing
316 grade stainless steel 316 grade stainless steel 304 grade stainless steel
Other Parts
Swing Clamps Surface Finish
Performance
Polished to 0.6μm
Magnetic Performance 7000, 9000 and 10000 Gauss Performance Reading On tube surface Magnet Grade
Cleaning
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Simply move the swing clamp to the ‘open’ position, pull the magnetic cores out of the stainless steel tube assembly and the contamination simply falls away. It is at this stage that all attracted contamination can be easily removed allowing for inspection or further analysis.
Temperature
-20°C / +90°C
Suitability
Suitable Products Suitable Location
Dry powders, granulates and liquids etc Any vertical or slightly angled process line
Options
• Pharmaceutical specification
• Larger sizes available
• Safety relay switch
• Higher temperature versions available
Eclipse Magnetics Innovative Magnetic Solutions
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Easy Clean Grid
‘B’
‘D’
65mm
‘A’
‘C’
12mm
65mm
Part Number
Length A (mm)
Width B (mm)
Width C (mm)
Centres D (mm)
Number of Rods
Weight (kg)
EC1515
150
150
220
60
2
3.8
EC2020
200
200
270
60
3
4.2
EC2525
250
250
320
55
4
6.8
EC3030
300
300
370
55
5
8.6
EC3535
350
350
420
55
6
12.0
EC4040
400
400
470
55
7
16.3
EC4545
450
450
520
55
8
21.1
EC5050
500
500
570
55
9
25.0
EC5555
550
550
620
55
10
29.5
EC6060
600
600
670
55
11
34.25
For non-standard sizes, please contact sales@eclipsemagnetics.com
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Eclipse Magnetics Innovative Magnetic Solutions
Housed Easy Clean Grid
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Manual
Our high intensity magnetic easy clean housed grids offer unsurpassed levels of contamination removal, removing sub-micron ferrous and para-magnetic contamination from the most demanding and arduous of process environments. The unit contains one high intensity easy clean magnetic grid. The grid is secured into the housing by tri-cone locking nuts which ensure even pressure is generated around the food grade seal. It is common to have numerous units installed throughout a processing facility to ensure contamination is removed at source of generation. All dry powders and granular type materials can be processed through the unit. Electrical safety interlocks can be fitted to the grid to stop the process should it be accidentally opened.
Benefits
Materials
• Easy to clean
• Removes micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• High collection capacity
• Reduces 'spark' risk
Housing Tubing Sealing
316 grade stainless steel 316 grade stainless steel Self adhered white foam
Performance
Tri-cone Nuts Surface Finish
Stainless Steel
Polished internally / Brushed externally to 0.6μm
Magnetic Performance 7000, 9000, 10000 Performance Reading On tube surface Magnet Grade
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Cleaning
When the unit requires cleaning, simply remove the outer grid securing tri-cone locking nuts and remove the grid from the housing. Remove the central tri-cone locking nut and separate the grid assembly allowing all attracted contamination to simply fall away.
Temperature
-20°C / +90°C + / -0.2Bar
Pressure
Suitability
Suitable Products Suitable Location
Dry powders and granulates
Options
Inlet / outlet points, pre- / post-silo and machinery points
• Stainless Steel Toggle Clamps • Pharmaceutical specification
• Larger sizes available • Safety relay switches
• Metal Detectable Seal
• Higher temperature versions available
Eclipse Magnetics Innovative Magnetic Solutions
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Housed Easy Clean Grid – Single
Round
Square
‘B’
‘C’
‘A’
‘A’
‘C’
‘B’
200mm
200mm
Part Number (Round)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHS100
100
158
168
2
ECHS150
150
208
218
3
ECHS200
200
258
268
4
ECHS250
250
308
318
5
ECHS300
300
358
368
6
ECHS350
350
408
418
7
ECHS400
400
460
470
8
ECHS450
450
510
520
9
ECHS500
500
560
570
10
Part Number (Square)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHS1515
150
230
230
2
ECHS2020
200
280
280
3
ECHS2525
250
330
330
4
ECHS3030
300
380
380
5
ECHS3535
350
430
430
6
ECHS4040
400
480
480
7
ECHS4545
450
530
530
8
ECHS5050
500
580
580
9
Other sizes available upon request
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Eclipse Magnetics Innovative Magnetic Solutions
Housed Easy Clean Grid – Double
Round
Square
‘B’
‘C’
‘A’
‘A’
‘B’
‘C’
270mm
270mm
Part Number (Round)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHD100
100
158
168
1 + 2
ECHD150
150
208
218
2 + 3
ECHD200
200
258
268
3 + 4
ECHD250
250
308
318
4 + 5
ECHD300
300
358
368
5 + 6
ECHD350
350
408
418
6 + 7
ECHD400
400
458
470
7 + 8
ECHD450
450
508
520
8 + 9
ECHD500
500
558
570
9 + 10
Part Number (Square)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHD1515
150
230
230
1 + 2
ECHD2020
200
280
280
2 + 3
ECHD2525
250
330
330
3 + 5
ECHD3030
300
380
380
4 + 5
ECHD3535
350
430
430
5 + 6
ECHD4040
400
480
480
6 + 7
ECHD4545
450
530
530
7 + 8
ECHD5050
500
580
580
9 + 8
Other sizes available upon request
Eclipse Magnetics Innovative Magnetic Solutions
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Housed Easy Clean Grid – Triple
Round
Square
‘B’
‘C’
‘A’
‘A’
‘B’
‘C’
340mm
340mm
Part Number (Round)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHT100
100
160
171
1 + 2 + 1
ECHT150
150
210
221
2 + 3 + 2
ECHT200
200
260
271
3 + 4 + 3
ECHT250
250
310
321
4 + 5 + 4
ECHT300
300
360
371
5 + 6 + 5
ECHT350
350
410
421
6 + 7 + 6
ECHT400
400
460
471
7 + 8 + 7
ECHT450
450
510
521
8 + 9 + 8
ECHT500
500
560
571
9 + 10 + 9
Part Number (Square)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHT1515
150
230
230
1 + 2 + 1
ECHT2020
200
280
280
2 + 3 + 2
ECHT2525
250
330
330
3 + 4 + 3
ECHT3030
300
380
380
4 + 5 + 4
ECHT3535
350
430
430
5 + 6 + 5
ECHT4040
400
480
480
6 + 7 + 6
ECHT4545
450
530
530
7 + 8 + 7
ECHT5050
500
580
580
8 + 9 + 8
Other sizes available upon request
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Eclipse Magnetics Innovative Magnetic Solutions
Housed Easy Clean Grid – Quadruple
Round
Square
‘B’
‘C’
‘A’
‘A’
‘B’
‘C’
410mm
410mm
Part Number (Round)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHQ100
100
160
171
1 + 2 + 1 + 2
ECHQ150
150
210
221
2 + 3 + 2 + 3
ECHQ200
200
260
271
3 + 4 + 3 + 4
ECHQ250
250
310
321
4 + 5 + 4 + 5
ECHQ300
300
360
371
5 + 6 + 5 + 6
ECHQ350
350
410
421
6 + 7 + 6 + 7
ECHQ400
400
460
471
7 + 8 + 7 + 8
ECHQ450
450
510
521
8 + 9 + 8 + 9
ECHQ500
500
560
571
9 + 10 + 9 + 10
Part Number (Square)
A (mm)
B (mm)
C (mm)
Number Of Rods
ECHQ1515
150
230
230
1 + 2 + 1 + 2
ECHQ2020
200
280
280
2 + 3 + 2 + 3
ECHQ2525
250
330
330
3 + 4 + 3 + 4
ECHQ3030
300
380
380
4 + 5 + 4 + 5
ECHQ3535
350
430
430
5 + 6 + 5 + 6
ECHQ4040
400
480
480
6 + 7 + 6 + 7
ECHQ4545
450
530
530
7 + 8 + 7 + 8
ECHQ5050
500
580
580
8 + 9 + 8 + 9
Other sizes available upon request
Eclipse Magnetics Innovative Magnetic Solutions
23
Auto - Shuttle
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Automatic
Our Auto-Shuttle magnetic separator enables screening of processed products 24 hours a day, seven days a week, without the need for manual intervention. The system can even carry out a full clean without the need to stop the process. The unit is supplied with a pre-programmed PLC that can either work independently or connected to the central control rooms system for remote activation or monitoring etc. There are reed switches fitted to each end of the separator tubes to indicate the position of each magnetic core. The full system remains air tight throughout normal operation making it suitable for environments where ATEX equipment is required.
Benefits
Materials
• Fully autonomous in operation
• Removes micron sized contaminants • Suitable for control room connection
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Reduces 'spark' risk
Housing
316 grade stainless steel 316 grade stainless steel 316 grade stainless steel Self adhered white foam
Tubing
Other Parts
Performance
Sealing
Surface Finish
Brushed internally / Polished externally to 1.2μm
Magnetic Performance 7000, 9000 and 10000 Gauss Performance Reading On tube surface Magnet Grade
PLC
Cruzet
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Cleaning
Temperature
-5°C / +40°C + / -0.2Bar
The magnetic cores remain in the process chamber until a cleaning signal is given. Then compressed air is fed into each separator tube forcing the core to the other end of the unit. The contamination follows the core, which first passes through the product return chamber, which prevents loss of good product, and into the cleaning chamber where the collected contamination is deposited. The cleaning chamber is fitted with a transition piece, which allows a collection container to be fitted. It is this container that is removed to assess the collected contamination.
Pressure
Suitability
Suitable Products Suitable Location
Dry powders and granulates, flour, sugar and salt
Any vertical process line
Options
• Pharmaceutical specification
• Siemens, Mitsubishi or Allen Bradley PLC • Higher temperature versions available
• Flanged to suit
• Metal detectable seal
24
Eclipse Magnetics Innovative Magnetic Solutions
Auto - Shuttle Double Row
‘A’
‘D’
‘B’
‘C’
‘E’
‘H’
Part Number (Round)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHD150
150
213
263
787
115
400
3 + 2
ASHD200
200
238
288
837
140
400
3 + 2
ASHD250
250
263
313
887
165
400
4 + 3
ASHD300
300
288
338
937
190
400
5 + 4
ASHD350
350
313
363
987
215
400
6 + 5
ASHD400
400
338
388
1037
240
400
7 + 6
ASHD450
450
363
413
1087
265
400
8 + 7
ASHD500
500
388
438
1137
290
400
9 + 8
ASHD550
550
413
463
1187
315
400
10 + 9
ASHD600
600
438
488
1237
340
400
11 + 10
‘A’
‘C’
‘E’
‘D’
‘B’
‘H’
Part Number (Square)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHD1515
150
185
238
817
115
350
2 + 1
ASHD2020
200
210
263
867
140
350
3 + 2
ASHD2525
250
235
288
917
165
350
4 + 3
ASHD3030
300
260
313
967
190
350
5 + 4
ASHD3535
350
285
338
1017
215
350
6 + 5
ASHD4040
400
310
363
1067
240
350
7 + 6
ASHD4545
450
335
388
1117
265
350
7 + 6
ASHD5050
500
360
413
1167
290
350
8 + 7
ASHD5555
550
385
438
1217
315
350
9 + 8
ASHD6060
600
410
463
1267
340
350
10 + 9
Note: Dimension E is given from the process centreline to the outer edge of the flange
For non-standard sizes, please contact sales@eclipsemagnetics.com
Eclipse Magnetics Innovative Magnetic Solutions
25
Auto - Shuttle Triple Row
‘A’
‘D’
‘B’
‘C’
‘E’
‘H’
Part Number (Round)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHT150
150
213
263
787
115
500
2 + 3 + 2
ASHT200
200
238
288
837
140
500
2 + 3 + 2
ASHT250
250
263
313
887
165
500
3 + 4 + 3
ASHT300
300
288
338
937
190
500
4 + 5 + 4
ASHT350
350
313
363
987
215
500
5 + 6 + 5
ASHT400
400
338
338
1037
240
500
6 + 7 + 6
ASHT450
450
363
413
1087
265
500
7 + 8 + 7
ASHT500
500
388
438
1137
290
500
8 + 9 + 8
ASHT550
550
413
463
1187
315
500
9 + 10 +9
ASHT600
600
438
488
1237
340
500
10 + 11 + 10
‘A’
‘C’
‘E’
‘D’
‘H’
Part Number (Square)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHT1515
150
185
238
817
115
450
1 + 2 + 1
ASHT2020
200
210
263
867
140
450
2 + 3 + 2
ASHT2525
250
235
288
917
165
450
3 + 4 + 3
ASHT3030
300
260
313
967
190
450
4 + 5 + 4
ASHT3535
350
285
338
1017
215
450
5 + 6 + 5
ASHT4040
400
310
363
1067
240
450
6 + 7 + 6
ASHT4545
450
335
388
1117
265
450
7 + 8 + 7
ASHT5050
500
360
413
1167
290
450
8 + 9 + 8
ASHT5555
550
385
438
1217
315
450
9 + 10 + 9
ASHT6060
600
410
463
1267
340
450
10 + 11 + 10
Note: Dimension E is given from the process centreline to the outer edge of the flange
For non-standard sizes, please contact sales@eclipsemagnetics.com
26
Eclipse Magnetics Innovative Magnetic Solutions
Auto - Shuttle Quadruple Row
‘A’
‘C’
‘E’
‘D’
‘B’
‘H’
Part Number (Round)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHQ150
150
213
263
787
115
600
3 + 2 + 3 + 2
ASHQ200
200
238
288
837
140
600
3 + 2 + 3 + 2
ASHQ250
250
263
313
887
165
600
4 + 3 + 4 + 3
ASHQ300
300
288
338
937
190
600
5 + 4 + 5 + 4
ASHQ350
350
313
363
987
215
600
6 + 5 + 6 + 5
ASHQ400
400
338
388
1037
240
600
7 + 6 + 7 + 6
ASHQ450
450
363
413
1087
265
600
8 + 7 + 8 + 7
ASHQ500
500
388
438
1137
290
600
9 + 8 + 9 + 8
ASHQ550
550
413
463
1187
315
600
10 + 9 + 10 + 9
ASHQ600
600
438
488
1237
340
600
11 + 10 + 11 + 10
‘A’
‘C’
‘E’
‘D’
‘B’
‘H’
Part Number (Square)
Inlet / Outlet A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
H (mm)
Number Of Rods
ASHQ1515
150
185
238
817
115
550
2 + 1 + 2 + 1
ASHQ2020
200
210
263
867
140
550
3 + 2 + 3 + 2
ASHQ2525
250
235
288
917
165
550
4 + 3 + 4 + 3
ASHQ3030
300
260
313
967
190
550
5 + 4 + 5 + 4
ASHQ3535
350
285
338
1017
215
550
6 + 5 + 6 + 5
ASHQ4040
400
310
363
1067
240
550
7 + 6 + 7 + 6
ASHQ4545
450
335
388
1117
265
550
8 + 7 + 8 + 7
ASHQ5050
500
360
413
1167
290
550
9 + 8 + 9 + 8
ASHQ5555
550
385
438
1217
315
550
10 + 9 + 10 + 9
ASHQ6060
600
410
463
1267
340
550
11 + 10 + 11 + 10
Note: Dimension E is given from the process centreline to the outer edge of the flange
For non-standard sizes, please contact sales@eclipsemagnetics.com
Eclipse Magnetics Innovative Magnetic Solutions
27
Rota - Grid
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Manual
Our high intensity magnetic Rota-Grid separator has been designed specifically to process difficult products that are prone to bridging and/or caking. The unit contains a centrally mounted magnetic ‘rota’ assembly: numerous ‘easy clean’ magnetic rods are arranged in a ‘wheel’ around and parallel to the axis of rotation. The number of rods used depends on the inlet and outlet size. The assembly rotates, gently agitating the product being processed. It is this agitation that prevents blockages occurring. All dry and semi-dry powders and granular type materials, such as starch etc., can be processed through the unit. The Rota-Grid can be supplied to the most stringent of standards, such as those required in the pharmaceutical industry.
Benefits
Materials
• Easy to clean
• Allows difficult products to be screened • Removes sub-micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Reduces 'spark' risk
Housing
316 grade stainless steel 316 grade stainless steel 316 grade stainless steel Self adhered white foam
Tubing
Other Parts
Performance
Sealing
Surface Finish
Brushed internally / Polished externally to 1.2μm
Magnetic Performance 7000, 9000, 10000 (Easy clean), 11000 (Fixed) & 12000 (Fixed) Gauss Performance Reading On product contact surface Magnet Grade N 35 – Inspected and confirmed via hysteresigraph prior to use Temperature -20°C / +60°C Pressure + / -0.2Bar Electrical Specification 400v industrial three phase IP65 rated motor gearbox
Cleaning
To clean, simply remove the door and remove the assembly from the housing. Remove the magnetic cores from the assembly. All attracted contamination will then be released allowing for inspection or further analysis.
Options
Suitability
• Metal Detachable seal • Rota support track system
• Larger sizes available
Suitable Products Suitable Location
Dry and semi-dry powders and granulates
• Pharmaceutical specification
Any vertical process line
28
Eclipse Magnetics Innovative Magnetic Solutions
Rota - Grid
Square
Round
‘A’
‘A’
‘B’
‘B’
‘B’
‘H’
‘H’
Part Number (Round)
Spout Dia. A (mm)
Width x Depth B (mm)
H (mm)
kW Rating
Number Of Rods
Weight (kg)
RG200
200
250 x 250
450
0.25
6
35
RG250
250
300 x 300
500
0.25
7
44
RG300
300
350 x 350
550
0.25
9
55
RG350
350
400 x 400
600
0.25
10
68
RG400
400
450 x 450
650
0.25
13
82
Part Number (Square)
Spout Size A (mm)
Width x Depth B (mm)
H (mm)
kW Rating
Number Of Rods
Weight (kg)
RG2020
200 x 200
200 x 200
250
0.18
5
26
RG2525
250 x 250
250 x 250
300
0.25
6
33
RG3030
300 x 300
300 x 300
350
0.25
7
43
RG3535
350 x 350
350 x 350
400
0.25
9
54
RG4040
400 x 400
400 x 400
450
0.25
10
67
For non-standard sizes, please contact sales@eclipsemagnetics.com
Eclipse Magnetics Innovative Magnetic Solutions
29
Auto - Rota Shuttle
At A Glance
Protection: Secondary
Feed Type: Gravity
Material Type: NdFeB
Cleaning Type: Automatic
Our Auto-Rota Shuttle combines the benefits of our Auto-Shuttle and Rota-Grid unit in one. The Auto-Rota Shuttle enables screening of difficult bridging and or caking products 24/7 without the need for manual intervention. The system can even carry out a full clean without the need to stop the process, thereby enabling continuous production. The unit is supplied with a pre-programmed PLC that can either work independently or connected to the central control rooms system for remote activation or monitoring etc. The full system remains air tight throughout normal operation making it suitable for environments where ATEX equipment is required.
Benefits
Materials
• Reduces ‘spark’ risk
• Suitable for control room connection • Removes sub-micron sized contaminants
Magnetic Material
Rare Earth Neodymium Iron Boron - (NdFeB)
• Fully autonomous in operation
Housing
316 grade stainless steel 316 grade stainless steel 316 grade stainless steel Self adhered white foam
Tubing
Other Parts
Performance
Sealing
Surface Finish
Brushed internally / Polished externally to 1.2μm
Magnetic Performance 7000, 9000 and 10000 Gauss Performance Reading On tube surface Magnet Grade
N35 & N45 – Inspected and confirmed via hysteresigraph prior to use
Cleaning
The contamination follows the core, first through the product return chamber, which prevents loss of good product, and into the cleaning chamber, where the collected contamination is deposited. The cleaning chamber is fitted with a transition piece, which allows a collection container to be fitted. This container is removed to assess the collected contamination.
Temperature
-5°C / +40°C + / -0.2Bar
Pressure
Suitability
Suitable Products Suitable Location
Dry and semi-dry powders and granulates
Any vertical process line
Options
• Pharmaceutical specification
• Metal detectable seals
• Flanged to suit
• Siemens, Mitsubishi or Allen Bradley PLC
30
Eclipse Magnetics Innovative Magnetic Solutions
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