Section M 25-26

PCD / Binderless PCD SUMICRYSTAL

PCD - SUMIDIA M1 to M35

PCD - SUMIDIA ® Series ��M2 PCD - SUMIDIA ® Binderless NPD10 / SUMIDIA DA90 �� M5 PCD - SUMIDIA ® DA1000 ��M6 PCD - SUMIDIA ® BreakMaster LD / GD �� M7 PCD - SUMIDIA ® BreakMaster DM �� M8 PCD - SUMIDIA ® Insert Identification Table �� M9 Stock Table for PCD - SUMIDIA ® Indexable Inserts �� M10

Grades

Inserts

SUMICRYSTAL

SUMICRYSTAL. .......................................................................................... M30 SUMICRYSTAL PD / PDX...........................................................................M31 SUMICRYSTAL UP.....................................................................................M32 SUMICRYSTAL UP (Half Cut) �� M33 SUMICRYSTAL UPT...................................................................................M34 SUMICRYSTAL CD.....................................................................................M35

● : Standard stocked item « : Worldwide Warehouse Item ▲ : Limited Avaibility Item, made to order, or discontinued (please confirm stock availability).

Stock Markings and Symbols

Blank: Made-to-order item — mark: Not available

SUMIDIA - Polycrystalline Diamond Tools PCD Inserts

■ General Features Sumitomo PCD - SUMIDIA ® sintered diamond series has 4 grades (DA90, DA150, DA2200, DA1000) with individual features depending on the optimum combination of diamond particle size and binder, as well as the NPD10 grade (nano- polycrystalline diamond) where nano-order diamond particles are directly bound with high strength without using binders. PCD is suited for a wide range of applications from machining of aluminum alloy to machining of hard brittle materials and cemented carbide.

■ Grades, Features and Applications

Average grain size of diamond particles (μm)

Hardness HK (GPa)

Transverse Rupture Strength (GPa)

Grade

Features

Applications

100% diamond structure that directly binds nano-order diamond particles with high strength. Demonstrates optimum wear and fracture resistance as well as the best edge sharpness. High-density sintered grade made of ultra-fine grained diamond that demonstrates excellent wear and fracture resistance as well as edge sharpness.

120 to 130

· Finishing of Cemented Carbide · Machining of Hard Brittle Material (Ceramics)

NPD10

up to 0.05

≈ 3.15

· Machining of High-Silicon Aluminum Alloy · Rough, Interrupted and Finishing Machining of Aluminum Alloy · Woodcraft or Wooden Board Cutting/ Facing · General Finishing of Non-Ferrous Metals · Rough, Interrupted and Finishing Machining of Aluminum Alloy · Woodcraft or Wooden Board Cutting/ Facing · General Finishing of Non-Ferrous Metals · Finishing of Semi-Sintered Ceramics and Mold-Extruded Products · FRP, Hard Rubber & Carbon Cutting · Wooden or Inorganic Board Cutting/Facing · Machining of High-Silicon Aluminum Alloy · Machining of Aluminum Composite (MMC) · Green or Semi-Sintered Cemented Carbide & Ceramic Roughing · Machining of Sintered Ceramics/Stone/ Rock

50 to 60

DA1000

up to 0.5

≈ 2.60

Sintered grade made of ultra-fine grained diamond that demonstrates optimum wear and fracture resistance and excellent edge sharpness.

45 to 55

DA2200

0.5

≈ 2.45

Grade with micro-grained sintered diamond particles. With strong diamond particle bonding, it has an excellent balance of machinability and wear resistance. Contains coarser diamond particles than other grades, giving it good wear resistance suitable for the machining of carbides and high- silicon aluminum. Shows the highest diamond content for excellent wear resistance.

50 to 60

DA150

≈ 1.95

50 to 65

DA90

up to 50

≈ 1.10

Transverse rupture strength measured with test piece equivalent to insert PCD layer

■ Performance

Test Results for Continuous Cutting of Al-25% Si Alloy

Test Results for Continuous Cutting of Cemented Carbide (87HRA)

Test Results for Continuous Cutting of Cemented Carbide (91HRA)

Test Results for Continuous Cutting of MMC (Al-20% SiC) Competitor's Product

.012

.006

.012

.004

Conventional PCD

Competitor's Product B

DA90

.008

.004

.008

DA150

DA90

.002

Competitor's Product A

.006

DA90

.006

.002

DA1000

NPD10

165

330

500

650 1,300 2,000 2,650

6.2 12.4 18.6 24.8

.62 1.24 1.86 2.49

Cutting Distance (miles)

Cutting Distance (feet)

Cutting Distance (miles)

Part Material : Al-25% Si alloy Tool Cat. No. : SPG421 Holder : FP11R Cutting Conditions : v c =1,640 SFM, f =0.004 IPR, a p =5.1" Dry

Part Material : MMC (Al-20%SiC) Tool Cat. No. : CNMX432 Holder : PCLN2525 Cutting Conditions : v c =1,150 SFM,

Part Material : Cemented carbide (87HRA) Tool Cat. No. : NF-DCMA21.51 Cutting Conditions : v c = 65 SFM,

Part Material : Cemented carbide (91HRA) Tool Cat. No. : DCMA32.51RH (NPD10) NF-DCMW11T304 (DA90) Cutting Conditions : v c = 65 SFM,

f =0.008 IPR, a p =4.5" Wet

f = 0.004 IPR, a p = 5.1" Wet

f = 0.002 IPR, a p = 1.27" Dry

SUMIDIA - Polycrystalline Diamond Tools PCD Inserts

■ Application Range ● Aluminum

■ Recommended Cutting Conditions

Cutting Speed v c (SFM)

Feed Rate f (IPR) up to 0.008 up to 0.008 up to 0.016 up to 0.016 up to 0.008

Depth of Cut a p (inch)

Turning

Part Material

Example Parts

Machinability

Part Material

Milling

Roughing

Finishing

Good

DA1000

up to 9,850 up to 3,300 up to 3,300

up to 0.12 up to 0.12 up to 0.079

Piston liner

Sintered Aluminum

Aluminum Alloy

DA2200

Copper Alloy

Transmission case, oil pan cylinder block, aluminum wheel, HDD

Die Cast Aluminum (ADC12)

Reinforced Plastics

up to 13,100

Wooden or Inorganic Board (cutting, etc.)

Low Silicon (AC2B-T6, AC4C-T6)

Cylinder head

up to 100

up to 0.0197

DA150

Cemented Carbide

330 to 1,970

0.04 0.079

Carbon

High Silicon (T6)

Cylinder block

Difcult

● Non-aluminum

Turning

Milling

Machinability

Part Material

Example Parts

Roughing

Finishing

Good

DA1000

Non-ferrous Powdered Metal

Bush

DA2200

Connecting rod

Gunmetal Carbon

DA90

NPD10

Punches, dies, rolls

Cemented Carbide

DA90

DA150

Cylinder block, bearing cap

Fe Combined

Difcult

■ PCD (SUMIDIA) Grinding Method Functions

Description

Grinding Machine

(1) A special-purpose high-rigidity grinding machine. (2) Capable of wet grinding operations.

Abrasive Grain Diamond Grain Size Rough Grinding: 400 mesh, Finish Grinding: 800 to 1,500 mesh Bond Vitrified or Metal Bond Dedicated for Polycrystalline Diamond Tool Concentration 100 to 125 Dressing Use a WA stick with a mesh of about 400.

Grinding Wheel

Peripheral Speed

2,600 to 3,300 SFM

Grinding Conditions

Table Rocking 30 to 60 cycle/min Grinding Fluid Water-soluble Grinding Fluid (Solution Type)

(1) The rake face is generally lapped. (2) Inspect for edge chipping using a microscope with a magnification of 30 to 50 times. (3) Machining of non-ferrous metals requires a sharp cutting edge. (4) Surfaces that were cut by EDM should have more than 0.002" ground off.

Others

*Please contact us for details on regrinding of NPD10.

SUMIDIA - Polycrystalline Diamond Tools PCD - SUMIDIA Binderless Inserts

Nano-Polycrystalline Diamond

Nano-polycrystalline diamond is polycrystalline diamond that directly binds nano-order diamond particles with high strength without using any binders. This proprietary Sumitomo material is harder than polycrystalline diamond with a binder, achieving excellent wear resistance and fracture resistance. Binderless PCD tools use this super-high-performance nano-polycrystalline diamond material in their cutting edges. ■ General Features

■ Comparison of Structures

■ Hardness

Nano-Polycrystalline Diamond Tool SEM Profile

Conventional PCD SEM Profile

Nano-Polycrystalline Diamond

Ultra-hard with no anisotropy

Binder (Co)

Single-Crystal Diamond

Hardness depends on crystal orientation

Conventional PCD

Load 4.9N

100

150

100nm

5μm

Knoop Hardness HK (GPa)

Diamond particles (30 to 50nm)

Diamond particles (1 to 10μm)

■ Application Examples ● Ballnose Endmills and Radius Endmills (Cemented Carbide Cutting) PCD - SUMIDIA - Binderless

● Indexable Inserts (Cemented Carbide Cutting)

● Drill (Drilling of Ceramics)

● Tool Holder (Ultra-Precision Cutting of Cemented Carbide)

SUMIDIA - Polycrystalline Diamond Tools NPD10/DA90

■ General Features NPD10 is made from high-hardness nano-polycrystalline diamond. This is a pure diamond material, but unlike single-crystal diamonds, it has no anisotropy. It achieves extended tool life and machining accuracy superior to conventional diamond tools when machining hard brittle materials such as cemented carbide. DA90 is a PCD - polycrystalline diamond grade in which coarse diamond particles have been sintered to form a dense structure. The high diamond content, with high wear resistance, makes it ideal for roughing of cemented carbide and hard brittle material. Optimized design and mass production technology have been developed, achieving the same performance as conventional tools with higher cost-performance.

■ Features ● Ideal for Finishing of Hard Brittle Materials Including Cemented Carbide (NPD10) High-precision cutting of cemented carbide thanks to the outstanding wear resistance of nano-polycrystalline diamond ● Superior dimensional tolerance maintained for a long time (NPD10) Tool replacement count can be drastically reduced compared to conventional diamond tools, enabling work efficiency to be improved and total costs to be reduced. ● Ideal for Roughing of Hard Brittle Materials Including Cemented Carbide (DA90) Stable tool life in sintered surface machining of cemented carbide and roughing of hard brittle materials thanks to the outstanding wear resistance of the coarse-grained polycrystalline diamond ● Uses PCD - SUMIDIA NF Insert (DA90) Optimized design and mass production technology have been developed, achieving the same performance as conventional tools with higher cost-performance. ■ Application Range (Cemented Carbide Machining) ■ Applications of NPD10 and DA90 (Cemented Carbide)

SUMIDIA Binderless NPD10

SUMIDIA DA90

Grade

The first recommendation is NPD10 a p = 0.008" or above can also be used

Dimensional Tolerance

Best

NPD10 SUMIDIA Binderless

Best a p = 0.008" or below f = 0.004 IPR or below recommended S

Tool Life (Wear Resistance) G

DA90 SUMIDIA

G J

Sintered surface machining of cemented carbide

Impossible

Best

88HRA or more

88HRA Less than

The first recommendation is NPD10

Machined surface quality G

Best

0.1 0.2 0.3 0.4 0.5

Depth of Cut a p (mm)

■ Recommended Cutting Conditions (Cemented Carbide Machining) Part Material Grade

Cutting Conditions

Class

Hardness (HRA) Our Grades

Cutting Speed v c (SFM)

Feed Rate f (IPR) Depth of Cut a p (Inch)

NPD10

VM, VC 40

88 or more

G5, D2

15 - 65

.0012 - .0027

NPD10

VM, VC 70, 60, 50 83 less than 88 G7, G6

15 - 100

.0012 - .0079

G7, G6 G5, D2

DA90

VM, VC

83 or more

15 - 100

.0012 - .0079

.0012- .0197

Min. - Max. Coolant: Dry (NPD10)/Wet (DA90)

■ Machining Precision (NPD10)

■ Wear Resistance (DA90)

Internal machining of cemented carbide: VM30 (91HRA)

External machining of cemented carbide: VC50 (87HRA)

30mm

0.10

0.30

DA90

0.05 0.10 0.15 0.20 0.25

● Conventional PCD

0.08

■

0.06

■

●

Conventional Grade

■

0.04

■

0 200 400 600 800 1,000 1,200 ●●● ●● ● ● ● ● ● ■■■■■■■■■■■■■■■■■■■■ NPD10

●

■

●

0.02

NPD10 shows no dimensional variation even after 1,100m of cutting.

● ■

100 50 Cutting Distance (m)

150

Cutting Distance (m)

Part Material Tool Cat. No.

: Cemented carbide: VM30 (91HRA)

Part Material

: Cemented carbide: VC50 (87HRA)

: DCMA32.51RH Cutting Conditions : v c = 65 SFM , f =0.002 IPR, a p =0.002" Dry

Tool : NF-DCMA21.51 Cutting Conditions : v c = 65 SFM , f =0.004 IPR, a p =0.008" Wet

PCD - SUMIDIA DA1000

■ Features Ultra-high-density sintered ultra-fine grained diamond ● Significantly improved surface roughness on machined surfaces ● Excellent wear resistance and strength ● High-performance, high-precision, high-efficiency machining of all aluminum and non-ferrous alloys

■ Position of DA1000

■ Cutting Performance

DA1000

Conventional Grade

Wear Resistance in Turning Applications

Good

· Improved Wear Resistance · Improved Fracture Resistance

.008

Conventional Grade

.006

Excellent Surface Finish

Bad Surface Finish

DA1000

.004

DA2200

.003

.002

Fine Cutting Edge

Rough Edge

DA1000

1.25

2.50

3.75

Cutting Distance (miles)

DA150

Part Material Tool Cat. No.

: 17% Si-Al Alloy

Part Material Tool Cat. No.

: 17% Si-Al Alloy

: TPGA322 Cutting Conditions : v c =3,300 SFM, f =0.006 IPR a p = 0.008” Wet

: TPG321 Cutting Conditions : v c =2,600 SFM, f =0.005 IPR a p =0.0197” Wet

DA90

10μm

Wear Resistance

Good

■ NF Insert

The NF PCD insert uses optimized design and improved mass production techniques that maintain good performance of DA1000 yet offer higher cost efficiency. It makes the most of the PCD - SUMIDIA DA1000 grade, with excellent fracture and wear resistance and good work material finished surface roughness. ● Total cost effectiveness with high performance and lower price · Optimum design utilizing improved mass production techniques provides a lower cost. · Regrindable type results in huge total cost reduction. ● Wide lineup from general turning to milling · Wide range of items in stock for small diameter boring and external turning to milling. · Negative/positive type inserts that can be used on standard lever- lock and pin-lock type holder are also in stock.

NF Insert Cutting Edge SEM Profile

High-precision cutting edge quality

■ Application Examples

● Milling of Aluminum Alloy Oil Pump Cover

● Boring of Aluminum Valve Bore

Results: 1.5 times longer tool life than competitors' PCD, with higher cost performance.

Results: No initial breakage, tool life is more than 50 times that of carbides.

NF Insert Competitor's PCD

NF Insert Cemented Carbide

0 1

Tool Life Ratio 2

Tool Life Ratio

Part Material : A383 Aluminum, Tool Cat. No.: NF-TEEN32R Cutting Conditions : v C = 9,850 SFM, f Z = 0.0024 IPR, a p = 0.008” Wet

Part Material : A383 Aluminum, Tool Cat. No.: NF-TPG221P Cutting Conditions : v C = 1,750 SFM, f = 0.00197 IPR, a p = 0.008” Wet

PCD (SUMIDIA) Break Master LD / GD

■ Features ● PCD insert with chipbreaker ● Provides excellent chip control in medium finishing and finishing of aluminum alloy. ● Solves chip control problems and dramatically improves work efficiency. ● Achieves long, stable tool life by employing high-toughness grade DA1000.

■ Application Range

● Wrought Aluminum Alloy (6061)

● Cast Aluminum Alloy (A383)

0.08

0.06

GD Type

0.04

0.02

LD Type

0.004

0.008

0.012

0.004

0.008

0.012

Feed Rate f (IPR)

GD Type Chipbreaker for Medium Finishing Provides excellent chip control in medium finishing

LD Type Chipbreaker for Finishing Provides excellent chip control in finishing

■ Cutting Performance

For Wrought Aluminum Alloy Machining ● Machining Details: Internal Diameter Machining of

For Aluminum Alloy Casting Machining ● Machining Details: Internal Diameter Machining of Transmission Components

Machine Components Provides good chip control at shallow depths of cut for wrought materials

Finely breaks chips in machining of cast materials

Break Master LD Type

Break Master GD Type

Without Chipbreaker

Part Material: 6061 Aluminum, Tool Cat. No.: NF-VCMT220.5LD (DA1000) Cutting Conditions : v c = 650 SFM, f = 0.008 IPR , a p = 0.004" Wet

Part Material: A383 Aluminum, Tool Cat. No.: NF-TPMT221GD (DA1000) Cutting Conditions : v c = 1,312 SFM, f = 0.009 IPR, a p = 0.087" Wet

Note: Regrinding this product will adversely affect chip control performance.

PCD - SUMIDIA Break Master DM

■ Features

● Economy One-Use Type Familiar to users of CBN - SUMIBORON one-use inserts, now available in PCD - SUMIDIA. ● Cutting Edge with Built-in Chipbreaker for Effective Chip Control DM Type chipbreaker solves chip control problems and greatly improves efficiency.

■ Application Range

● For Internal Diameter Machining

.006

Effective chip control range

.004

.002

.012

.020

.028

.004

Depth of Cut a p (inch) (Part Material: A383 Aluminum, Internal Diameter Machining Wet)

■ Chip Control ● Chips Created by Break Master DM Type ● Chips with No Chipbreaker

● External Turning & Facing (Insert Shape: 55°/80° Diamond Type)

.006

.004

Effective chip control range

.002

■ Application Examples Machining Details Cutting Conditions

Results

.004

.012

.020

Depth of Cut a p (inch) (Part Material: A383 Aluminum, External Diameter Machining Wet)

With the required finished surface roughness of Ra = 1μm or less, the chips curled at lengths of 2mm or so, and did not remain within the work material.

Part Material: Aluminum Alloy (AC2A-T6) v c = 985 SFM f = 0.0024 IPR a p = 0.014" Wet

Internal Boring

■ Recommended Cutting Conditions

● Internal Diameter Machining (Insert Shape: Triangular Type) Feed Rate f Depth of Cut a p Coolant

■ Series Machining Details Internal Diameter Machining External Turning and Facing

up to .006 IPR

up to 0.028"

Wet

NU-TPMR22

—

Cartridge Unit

NU-TPMR32

—

NU-TPMT63

NU-CCMT21.5

● External Profiling (Insert Shape: 55°/80° Diamond Type) Feed Rate f Depth of Cut a p Coolant

NU-TPMT1.81.5

NU-CCMT32.5

NU-TPMT21.5

NU-DCMT31.5

Tool Holder

up to .006 IPR

up to 0.0197"

Wet

NU-TPMT22

NU-DCMT32.5

NU-TPMT33

—

For facing, depth of cut should be less than 0.016".

SUMIDIA PCD Insert Nominals

CNMA 120408 B CNMA 432

ANSI

ISO

(1)

(2)

Regrindable Type

(1) Insert ISO Code (ISO Standard Classification) B2, B3

(2) Additional Information Refer to Table 1

Chart 1 (2) Additional Information Symbol Code Description R Right Hand L Left Hand B All-PCD Rake Face Type -WF Edge with Special Land for

Aluminum Wheel Gloss Finishing

Honing (Edge Treatment)

NF - CNMA 120408 P NF - CNMA 432 P

ANSI

Single Corner Type

(1)

(2)

(3)

(1) Type Code Refer to Table 2

(2) Insert ISO Code (ISO Standard Classification) B2, B3

(3) Additional Information Refer to Table 3

Chart 2 (1) Type Code Symbol

Chart 3 (3) Additional Information Symbol Code Description L Left Hand P Full-Length Cutting Edge Type N-LD Chipbreaker Type (Neutral) N-GD R-DM Chipbreaker Type (Right Hand) L-DM Chipbreaker Type (Left Hand)

Code Description

NF NU

NF Insert

Single-Use Insert (Disposable)

Edge with Special Land for Aluminum Wheel Gloss Finishing

Insert Shape

Full-Length Cutting Edge Type

Full-top PCD Type

Single-Use Insert

Chipbreaker Type

NF Insert

SUMIDIA PCD Inserts C 80° Diamond

Indexable Insert

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

Nose Radius RE

Neg. CNMA43

Shape

Sumitomo Cat. No.

ISO Cat. No.

CNMA432 CNMA432H

CNMA120408 CNMA120408H

.0315 .2205

Inscribed Circle IC .5000 Hole Dia. .2031 Thickness S .1875

Dimensions (inch)

NF-CNMA432 NF-CNMA432H

NF-CNMA120408 NF-CNMA120408H

.0315 .2205

D D

.0315 .2205

Neg.-Pos.

NF-CNMX430.5 NF-CNMX431 NF-CNMX432 NF-CNMX433 NF-CNMX431LD NF-CNMX432LD NF-CNMX433LD NF-CNMX431GD NF-CNMX432GD NF-CNMX433GD

NF-CNMX120402 NF-CNMX120404 NF-CNMX120408 NF-CNMX120412

CNMX43

.0079 .2244

  D D

10°

80°

.0157 .2244

5°

.0315 .2205

D D

Inscribed Circle IC .5000 Hole Dia. .2031 Thickness S .1875

Dimensions (inch)

.0472 .2126

 

NF Insert

C5 to C10 E12 to E14

Applicable External Holders Applicable Internal Holders

NF-CNMX120404N-LD NF-CNMX120408N-LD NF-CNMX120412N-LD NF-CNMX120404N-GD NF-CNMX120408N-GD NF-CNMX120412N-GD

.0157 .2244

.0315 .2205

.0472 .2126

Break Master

.0157 .2244

.0315 .2205

.0472 .2126

Break Master

CNMX430.5 CNMX431 CNMX432 CNMX433

CNMX120402 CNMX120404 CNMX120408 CNMX120412

.0079 .2244



10°

80°

.0157 .2244

 D  D

5°

.0315 .2205

.0472 .2205

7° Pos.

NF-CCMA03X102 NF-CCMA03X104

NF-CCMW03X102 NF-CCMW03X104

CCMA03X1 Inscribed Circle IC .1378 Hole Dia. .0748 Thickness S .0551 CCMA04X1 Dimensions (inch) Applicable Internal Holders E31, E32

.0079 .0433 D

80°

7°

.0157 .0433 D

NF Insert

NF-CCMA04X102 NF-CCMA04X104

NF-CCMW04X102 NF-CCMW04X104

.0079 .0591 D

80°

7°

.0157 .0591 D

Inscribed Circle IC .1693 Hole Dia. .0906 Thickness S .0709

Dimensions (inch)

NF Insert

E31, E32

Applicable Internal Holders

M10

SUMIDIA PCD Inserts

Indexable Insert

C 80° Diamond

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

7° Pos.

Effective Cutting Edge Length LE

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

CC ¢¢ 21.5

NF-CCMA21.50.5 NF-CCMA21.51

NF-CCMW060202 NF-CCMW060204

.0079 .0945 D

80°

7°

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

.0157 .0945 D

Dimensions (inch)

NF Insert

Applicable External Holders C34 Applicable Internal Holders

NF-CCMX21.50 NF-CCMX21.50.5 NF-CCMX21.51

NF-CCMT060201 NF-CCMT060202 NF-CCMT060204

.0039 .1102

D D

80°

E30 to E33

10°

.0079 .1102

D D

.0157 .1102

D D

NF Insert

NF-CCMT21.50.5LD NF-CCMT060202N-LD NF-CCMT21.51LD NF-CCMT060204N-LD

.0079 .1142

80°

7°

.0157 .1142

Break Master

7° NF-CCMT21.50.5GD NF-CCMT060202N-GD NF-CCMT21.51GD NF-CCMT060204N-GD

.0079 .1142

80°

.0157 .1142

Break Master

NU-CCMT21.50.5R-DM NU-CCMT060202R-DM .0079 .0984 NU-CCMT21.50.5L-DM NU-CCMT060202L-DM .0079 .0984 NU-CCMT21.51R-DM NU-CCMT060204R-DM .0157 .0984 NU-CCMT21.51L-DM NU-CCMT060204L-DM .0157 .0984

   

RE 80°

7°

(Left Hand)

Break Master

NF-CCGW060201 NF-CCGW060202 NF-CCGW060204

NF-CCGA21.50 NF-CCGA21.50.5 NF-CCGA21.51

.0039 .0945

.0079 .0945

.0157 .0945

NF Insert

M11

SUMIDIA PCD Inserts

Indexable Insert

C 80° Diamond

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

7° Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

CC ¢¢ 32.5

NF-CCMA32.50.5 NF-CCMA32.51 NF-CCMA32.52 NF-CCMX32.50 NF-CCMX32.50.5 NF-CCMX32.51 NF-CCMX32.52

NF-CCMW09T302 NF-CCMW09T304 NF-CCMW09T308 NF-CCMT09T301 NF-CCMT09T302 NF-CCMT09T304 NF-CCMT09T308

.0079 .0945 

80°

7°

Inscribed Circle IC .3750 Hole Dia. .1732 Thickness S .1563

.0157 .0945 

Dimensions (inch)

.0315 .0906 D

NF Insert

C34

Applicable External Holders Applicable Internal Holders

.0039 .1102



E30 to E33

80°

10°

.0079 .1102

D D

.0157 .1102

D D

.0315 .1063

D D

NF Insert

NF-CCMT32.50.5LD NF-CCMT09T302N-LD NF-CCMT32.51LD NF-CCMT09T304N-LD NF-CCMT32.52LD NF-CCMT09T308N-LD NF-CCMT32.50.5GD NF-CCMT09T302N-GD NF-CCMT32.51GD NF-CCMT09T304N-GD NF-CCMT32.52GD NF-CCMT09T308N-GD

.0079 .1142

80°

7°

.0157 .1142

.0315 .1102

Break Master

.0079 .1142

80°

7°

.0157 .1142

.0315 .1102

Break Master

NF-CCGA32.50.5 NF-CCGA32.51 NF-CCGA32.52

NF-CCGW09T302 NF-CCGW09T304 NF-CCGW09T308

.0079 .0945

80°

7°

.0157 .0945

.0315 .0906

NF Insert

11° Pos.

CPMX21.5

NF-CPMX21.51 NF-CPMX21.52

NF-CPMT060204 NF-CPMT060208

.0157 .0945

D D

80°

.0315 .0866

D D

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

Dimensions (inch)

NF Insert

E35 to E37

Applicable Internal Holders

CPMX2.51.5

CPMX2.51.50.5 CPMX2.51.51 CPMX2.51.52

CPMT080202 CPMT080204 CPMT080208

.0079 .1654

 D

80°

.0157 .1654

 D

Inscribed Circle IC .3126 Hole Dia. .1339 Thickness S .0937

.0315 .1614

 D

Dimensions (inch)

M12

SUMIDIA PCD Inserts

Indexable Insert

C 80° Diamond

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

11° Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

CPMX32

NF-CPMX320.5 NF-CPMX321 NF-CPMX322

NF-CPMT090302 NF-CPMT090304 NF-CPMT090308

.0079 .1102

80°

Inscribed Circle IC .3750 Hole Dia. .1732 Thickness S .1250

.0157 .1102

D D

Dimensions (inch)

.0315 .1063

D D

NF Insert

E35 to E37

Applicable Internal Holders

CPMX320.5

CPMT090302 CPMT090304

.0079 .1102

80°

CPMX321

.0157 .1102

CPGA32

NF-CPGA321 NF-CPGA322

NF-CPGW090304 NF-CPGW090308

.0157 .1102

.0315 .1063

Inscribed Circle IC .3750 Hole Dia. .1732 Thickness S .1250

Dimensions (inch)

NF Insert

CP ¢¢ 32.5

CPEW32.52PDFR CPEW09T308PDFR

.0315 .2205

Inscribed Circle IC .3750 Hole Dia. .1732 Thickness S .1563

Dimensions (inch)

NF-CPMX32.51 NF-CPMX32.52

NF-CPMT09T304 NF-CPMT09T308

.0157 .1102

D D

80°

.0315 .1063

D D

NF Insert

CPG42

CPG422

CPGN120308

.0315 .2205

Inscribed Circle IC .5000 Hole Dia. - Thickness S .1250

Dimensions (inch)

M13

SUMIDIA PCD Inserts

Indexable Insert

D 55° Diamond

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

Neg.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

DNMA43

DNMA432 DNMA432H

DNMA150408 DNMA150408H

.0315 .0787

55°

Inscribed Circle IC .5000 Hole Dia. .2205 Thickness S .1875

.0315 .0787

Dimensions (inch)

C10 to C12

Applicable External Holders

E15 to E19

Applicable Internal Holders

NF-DNMA432 NF-DNMA432H NF-DNMA433

NF-DNMA150408 NF-DNMA150408H NF-DNMA150412

.0315 .0787 

55°

.0315 .0787

.0472 .0787 

NF Insert

Neg.-Pos.

DNMX43

NF-DNMX430.5 NF-DNMX431 NF-DNMX432 NF-DNMX433

NF-DNMX150402 NF-DNMX150404 NF-DNMX150408 NF-DNMX150412

.0079 .2520

D D

55°

10°

5°

.0157 .2441

D D

Inscribed Circle IC .5000 Hole Dia. .2031 Thickness S .1875

.2283 .2283

D D

Dimensions (inch)

.0472 .2126

 

NF Insert

C10 to C12

Applicable External Holders Applicable Internal Holders

DNMX430.5 DNMX431 DNMX432 DNMX433

DNMX150402 DNMX150404 DNMX150408 DNMX150412

.0079 .2520



55°

10°

E15 to E19

5°

.0157 .2441

D  D D  D D  D

.0315 .2283

.0472 .2126

0° NF-DNMX430.5LD NF-DNMX150402N-LD

.0079 .2520

55°

0°

NF-DNMX431LD NF-DNMX432LD

NF-DNMX150404N-LD NF-DNMX150408N-LD

.0157 .2441

.0315 .2283

Break Master

0° NF-DNMX430.5GD NF-DNMX150402N-GD

.0079 .2520

55°

0°

NF-DNMX431GD NF-DNMX432GD NF-DNMX433GD

NF-DNMX150404N-GD NF-DNMX150408N-GD NF-DNMX150412N-GD

.0157 .2441

.0315 .2283

.0472 .2126

Break Master

7° Pos.

DCM ¢ 21

55°

NF-DCMA21.50.5 NF-DCMA21.51

NF-DCMW070202 NF-DCMW070204

.0079 .1024  .0157 .0945 

7°

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

NF Insert

Dimensions (inch)

55°

NF-DCMX21.50 NF-DCMX21.50.5 NF-DCMX21.51

NF-DCMT070201 NF-DCMT070202 NF-DCMT070204

10°

.0039 .1181

D D

5°

C35

Applicable External Holders

.0079 .1181

D D

E38 to E41

Applicable Internal Holders

.0157 .1102

D D

NF Insert

55°

NF-DCMT21.50.5LD NF-DCMT070202N-LD NF-DCMT21.51LD NF-DCMT070204N-LD

.0079 .1220

7°

.0157 .1142

Break Master

M14

SUMIDIA PCD Inserts

Indexable Insert

D 55° Diamond 7° Pos.

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

DCM ¢ 21

NF-DCMT21.50.5GD NF-DCMT070202N-GD NF-DCMT21.51GD NF-DCMT070204N-GD

.0079 .1220

55°

7°

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

.0157 .1142

Dimensions (inch)

Break Master

C35

Applicable External Holders

DCMX21.50

DCMT070201 DCMT070202 DCMT070204

.0039 .1693

10°

E38 to E41

55°

Applicable Internal Holders

DCMX21.50.5

.0079 .1654

DCMX21.51

.0157 .1575

DC ¢¢ 32.5

NF-DCMA32.50.5 NF-DCMA32.51 NF-DCMA32.52 NF-DCMX32.50 NF-DCMX32.50.5 NF-DCMX32.51 NF-DCMX32.52

NF-DCMW11T302 NF-DCMW11T304 NF-DCMW11T308 NF-DCMT11T301 NF-DCMT11T302 NF-DCMT11T304 NF-DCMT11T308

.0079 .1024 

55°

7°

.0157 .0945 

Inscribed Circle IC .3750 Hole Dia. .1732 Thickness S .1563

.0315 .0787 

Dimensions (inch)

NF Insert

.0039 .1181

D D

Applicable External Holders C35 Applicable Internal Holders

10°

55°

.0079 .1181

D D

E38 to E41

.0157 .1102

D D

.0315 .0945

D D

NF Insert

NF-DCMT32.50.5LD NF-DCMT11T302N-LD NF-DCMT32.51LD NF-DCMT11T304N-LD NF-DCMT32.52LD NF-DCMT11T308N-LD NF-DCMT32.50.5GD NF-DCMT11T302N-GD NF-DCMT32.51GD NF-DCMT11T304N-GD NF-DCMT32.52GD NF-DCMT11T308N-GD

.0079 .1220

55°

7°

.0157 .1142

.0315 .0984

Break Master

.0079 .1220

55°

7°

.0157 .1142

.0315 .0984

Break Master

DCMX32.50

DCMT11T301 DCMT11T302 DCMT11T304

.0039 .1693

10°

55°

DCMX32.50.5

.0079 .1654

DCMX32.51

.0157 .1575

NF-DCGA32.50.5 NF-DCGA32.51 NF-DCGA32.52

NF-DCGW11T302 NF-DCGW11T304 NF-DCGW11T308

55°

.0079 .1024

0°

.0157 .0945

.0315 .0787

NF Insert

M15

SUMIDIA PCD Inserts

Indexable Insert

S Square Neg.

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

SNMA43

NF-SNMA432 NF-SNMA433

NF-SNMA120408 NF-SNMA120412

90°

.0315 .0945 

Inscribed Circle IC .5000 Hole Dia. .1875 Thickness S .2031

.0472 .0945 

Dimensions (inch)

NF Insert

C14 to C19 E20 to E22

Applicable External Holders Applicable Internal Holders

7° Pos.

SCM ¢ 2.51

NF-SCMX2.51.50 NF-SCMX2.51.50.5 NF-SCMX2.51.51

NF-SCMT070201 NF-SCMT070202 NF-SCMT070204

10°

.0039 .1181



90°

.0079 .1181



Inscribed Circle IC .3125 Hole Dia. .1339 Thickness S .0937

.0157 .1181



Dimensions (inch)

NF Insert

D31

Applicable External Holders

M16

SUMIDIA PCD Inserts

Indexable Insert

S Square

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

11° Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

SPG32

NF-SPG321 NF-SPG322

NF-SPGN090304 NF-SPGN090308

.0157 .1890

 D

90°

Inscribed Circle IC .3750 Hole Dia. - Thickness S .1250

.0315 .1890

Dimensions (inch)

 

NF Insert

E45

Applicable Internal Holders

Applicable Cartridge: CE

SPG42

NF-SPG421 NF-SPG422

NF-SPGN120304 NF-SPGN120308

.0157 .1890



90°

.0315 .1890

 D

Inscribed Circle IC .5000 Hole Dia. - Thickness S .1250

Dimensions (inch)

NF Insert

SPGN120304 SPGN120308

SPG421 SPG422

.0157 .1890

90°

C52

Applicable External Holders

.0315 .1890

Applicable Cartridge: CE

M17

SUMIDIA PCD Inserts

Indexable Insert

T Triangular

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

Neg.-Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

TNMX33

NF-TNMX330.5 NF-TNMX331 NF-TNMX332

NF-TNMX160402 NF-TNMX160404 NF-TNMX160408

.0079 .1457

D D

60°

10°

5°

Inscribed Circle IC .3750 Hole Dia. .1500 Thickness S .1875

.0157 .1417

D D

Dimensions (inch)

.0315 .1299

D D

NF Insert

C20 to C26 E23 to E25

Applicable External Holders Applicable Internal Holders

TNMX330.5 TNMX331 TNMX332

TNMX160402 TNMX160404 TNMX160408

.0079 .1457



60°

10°

5°

.0157 .1417

 

.0315 .1299

 

5° Pos.

TBG ¢ 52

NF-TBGD520.5

NF-TBGW060102 NF-TBGW060104

.0079 .0906

D D

60°

NF-TBGD521

.0157 .0866

D D

Inscribed Circle IC .1563 Hole Dia. .0866 Thickness S .0626

Dimensions (inch)

NF Insert

E46, E51, E52

Applicable Internal Holders

TBGE52

NF-TBGE520.5

NF-TBGN060102 NF-TBGN060104

.0079 .0827

 D

60°

NF-TBGE521

.0157 .0787

 

Inscribed Circle IC .1563 Hole Dia. - Thickness S .0626

Dimensions (inch)

NF Insert

TBGE520.5B

TBGN060102B TBGN060104B

.0079 .2559

D  D

60°

E74

Applicable Internal Holders

TBGE521B

.0157 .2441

 D

7° Pos.

TCMX1.81.5

NF-TCMX1.81.50.5 NF-TCMX1.81.51

NF-TCMT090202 NF-TCMT090204

.0079 .1142

10°

60°

.0157 .1102

D D

Inscribed Circle IC .2189 Hole Dia. .0984 Thickness S .0937

Dimensions (inch)

NF Insert

TCMX1.81.50.5

TCMT090202 TCMT090204

.0079 .1063

10°

60°

D32

Applicable External Holders

TCMX1.81.51

.0157 .1024

TCMX21.5

NF-TCMX21.50 NF-TCMX21.50.5 NF-TCMX21.51

NF-TCMT110201 NF-TCMT110202 NF-TCMT110204

.0039 .1181

10°

60°

.0079 .1142

D D

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

.0157 .1102

D D

Dimensions (inch)

NF Insert

TCMX21.50 TCMX21.51

TCMT110201 TCMT110204

.0039 .1102

10°

60°

D32

Applicable External Holders

.0157 .1024

M18

SUMIDIA PCD Inserts

Indexable Insert

T Triangular

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

11° Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

TPG ¢ 63

NF-TPGD630

NF-TPGW080201 NF-TPGW080202 NF-TPGW080204

.0039 .1220

 

60°

Inscribed Circle IC .1875 Hole Dia. .0945 Thickness S .0937

NF-TPGD630.5

.0079 .1181

D D

Dimensions (inch)

NF-TPGD631

.0157 .1142

NF Insert

E48, E50 to E52

Applicable Internal Holders

TPM ¢ 63

NF-TPMA630.5

NF-TPMW080202 NF-TPMW080204

.0079 .0984 

60°

NF-TPMA631

.0157 .0945 

Inscribed Circle IC .1875 Hole Dia. .0945 Thickness S .0937

Dimensions (inch)

NF Insert

NF-TPMT630.5LD NF-TPMT080202N-LD

.0079 .1142

60°

E48, E50 to E52

Applicable Internal Holders

NF-TPMT631LD

NF-TPMT080204N-LD

.0157 .1102

Break Master

NF-TPMT080204N-GD

NF-TPMT631GD

.0157 .1102

60°

Break Master

TPGA1.81.5

NF-TPGA1.81.50.5 NF-TPGA1.81.51

NF-TPGW090202 NF-TPGW090204

.0079 .1220

60°

.0157 .1142

D D

Inscribed Circle IC .2189 Hole Dia. .1102 Thickness S .0937

Dimensions (inch)

NF Insert

E48, E50

Applicable Internal Holders

TPMT1.81.5

NF-TPMT1.81.50.5LD NF-TPMT 090202N-LD NF-TPMT1.81.51LD NF-TPMT 090204N-LD

.0079 .1220

60°

.0157 .1142

Inscribed Circle IC .2189 Hole Dia. .1102 Thickness S .0937

Dimensions (inch)

Break Master

NF-TPMT1.81.50.5GD NF-TPMT 090202N-GD .0079 .1220 NF-TPMT1.81.51GD NF-TPMT 090204N-GD .0157 .1142

60°

E48, E50

Applicable Internal Holders

Break Master

M19

SUMIDIA PCD Inserts

Indexable Insert

T Triangular

(Legend) General Cutting

: 1st Recommendation

N Non-Ferrous Metal Carbide / Hard Brittle Material

Dimensions (inch) PCD (SUMIDIA)

Effective Cutting Edge Length LE

11° Pos.

Nose Radius RE

Shape

Sumitomo Cat. No.

ISO Cat. No.

TPGA21.5

NF-TPGA21.50 NF-TPGA21.50.5 NF-TPGA21.51

NF-TPGW110201 NF-TPGW110202 NF-TPGW110204

.0039 .1220

D D

60°

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

.0079 .1181

Dimensions (inch)

.0157 .1142

D D

NF Insert

Applicable Holder: Special Holder

NF-TPMT21.50.5LD NF-TPMT110202N-LD NF-TPMT21.51LD NF-TPMT110204N-LD

TPMT21.5

.0079 .1220

60°

.0157 .1142

Inscribed Circle IC .2500 Hole Dia. .1102 Thickness S .0937

Break Master

Dimensions (inch)

NF-TPMT21.50.5GD NF-TPMT110202N-GD NF-TPMT21.51GD NF-TPMT110204N-GD

.0079 .1220

60°

Applicable Holder: Special Holder

.0157 .1142

Break Master

NF-TPGA220 NF-TPGA220.5 NF-TPGA221 NF-TPGA222

NF-TPGW110301 NF-TPGW110302 NF-TPGW110304 NF-TPGW110308

TPGA22

.0039 .1220 .0079 .1181 .0157 .1142 .0315 .1063 .0039 .1457 .0079 .1457 .0157 .1417 .0315 .1299



60°

D D

Inscribed Circle IC .2500 Hole Dia. .1339 Thickness S .1250

Dimensions (inch)

D D

NF Insert

TPGA220 TPGA220.5 TPGA221 TPGA222

TPGW110201 TPGW110302 TPGW110304 TPGW110308

D D

E48 to E52

Applicable Internal Holders

60°

D D



60°

NF-TPMA220.5 NF-TPMA221 NF-TPMA222 NF-TPMX220 NF-TPMX220.5 NF-TPMX221 NF-TPMX222

NF-TPMW110302 NF-TPMW110304 NF-TPMW110308 NF-TPMT110301 NF-TPMT110302 NF-TPMT110304 NF-TPMT110308

TPM ¢ 22

.0079 .0984  .0157 .0945  .0315 .0827 

Inscribed Circle IC .2500 Hole Dia. .1339 Thickness S .1250

Dimensions (inch)

NF Insert

.0039 .1220

60°

E48 to E52

Applicable Internal Holders

.0079 .1142

D D

.0157 .1102

D D

.0315 .0984

D D

NF Insert

60°

NF-TPMT220.5LD NF-TPMT110302N-LD

.0079 .1220

NF-TPMT221LD NF-TPMT222LD NF-TPMT221GD NF-TPMT222GD

NF-TPMT110304N-LD NF-TPMT110308N-LD NF-TPMT110304N-GD NF-TPMT110308N-GD

.0157 .1142

.0315 .1063

Break Master

60°

.0157 .1142

.0315 .1063

Break Master

M20

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