FastServ Catalog

SHOP SUPPLIES Welding 4

WELDING — STAR ALLOYS WELDING SUPPLIES

• Premium alloys for all types of Automotive & MRO welding, joining, and brazing repairs • The best welding electrodes in the industry, in the highest quality packaging available • For repairing all types of metals and alloys, and all types of vehicles, equipment and structures • Products for welding and joining many materials, including mild steel, low & medium carbon steels, low alloy steels, stainless steels, cast iron, aluminum, aluminum alloys, manganese, zinc alloys, dissimilar steels combinations, sheet metal, galvanized metals, copper and brass. • High quality MIG Alloys in spools of solid wire or flux-coated wire • High performance cutting/chamfering electrodes • Brazing technology for brazing repairs made easy, clean and strong • Fewer products to accomplish all of your repair needs, with no sacrifice in performance • Accessories that make your job safer, easier and more efficient BRAZING, ELECTRODES, MIG WIRE & WELDING ACCESSORIES

TM

WELDING — CHARTS

WELDING TOOL STEEL PREHEAT CHART K79.6869 • 11” x 17”, full color • Handy chart shows recommended preheat temperatures for welding various types of tool steels

WELDING WALL CHARTS • 18” x 24”, full color • Individual charts available for Star Alloys Electrodes, MIG, and TIG products

4

K79.6862

K79.6863

K79.6861

TM

Typical Preheating, Postheating, and Tempering Temperatures for Welding Tool Steels TOOL STEEL TIG WIRE

Annealed Base Metal

Hardened Base Metal

Type

Group

Preheat and Postheat,°F (°C) a

Preheat and Postheat,°F (°C) a

Deposit Hardness, HRCb

Deposit Hardness, HRCc

Tempering Temperature, °F, (°C)

250-450 (121-232)

250-450 (121-232)

350-650 (177-343)

Water-hardening

W1, W2

50-64

56-62

300-500 (149-260)

300-500 (149-260)

400-1200 (204-649)

Shock-resisting

S1

40-58

52-56

300-500 (149-260)

300-500 (149-260)

350-800 (177-426)

Shock-resisting

S5

50-60

52-56

300-500 (149-260)

300-500 (149-260)

400-1100 d (204-621)

Shock-resisting

S7

47-58

52-56

300-400 (149-204)

300-400 (149-204)

350-500 (177-260)

Oil-hardening

O1

57-62

56-61

300-400 (149-204)

300-400 (149-204)

350-600 (177-316)

Oil-hardening

O6

58-63

56-61

300-400 (149-204)

300-400 (149-204)

350-1000 d (177-538)

Air-hardening

A2

57-62

56-61

300-400 (149-204)

300-400 (149-204)

350-800 d (177-426)

Air-hardening

A4

54-62

60-62

700-900 (371-482)

700-900 (371-482)

400-1000 d (204-538)

Air-hardening

D2

54-61

58-60

H12, H13, H19

700-1000 (371-538)

700-1000 (371-538)

1000-1200d (538-649)

Hot-work

38-56

46-54

950-1050 (510-566)

950-1050 (510-566)

1000-1100d (538-593)

High-speed

M1

60-65

60-63

950-1050 (510-566)

950-1050 (510-566)

1000-1100d (538-593)

High-speed

M2

60-65

60-63

950-1050 (510-566)

950-1050 (510-566)

1000-1100d (538-593)

High-speed

M10

60-65

60-63

950-1050 (510-566)

950-1050 (510-566)

1000-1100d (538-593)

High-speed

T1, T2, T4

60-66

61-64

800-1000 (426-538)

800-1000 (426-538)

900-1100 (480-595)

Mold steel

P20

28-42

28-37

Set of 3 charts # K79.6864

a .Preheat and postheat temperatures for welding b .Hardness varies with heat input and cooling rate c .Hardness after postheat and temper;hardness varies with heat input and cooling rate d .Double temper

Winzer Corporation •10560 Markison Road • Dallas,Texas 75238 • 800-527-4126

Copyright © 2004 Winzer Corporation

979.6869

WELDING — MACHINE

TM

STAR ALLOY MTS 180 G86.001

• Input Power voltage: 115/120 • Frequency: 50/60 hrz • Rated output: 180a/24.2v mig 180a/28.2v mma • Rated duty cycle: 104 degrees f 35%@180a mig/mma • Imax(amps): 9 amps 115v, 36amp 220v • Gross weight: 18 pounds

• Compliant to:

Can/csa-en60974-1:2 Ansi/ies 60974-1:2008 Aster contract: 265955

WELDING — BRAZING ROD

67FC SILVER BRAZING

TM

Package Size

Part No.

Diameter

Length Flux Color

G86.600.364 G86.600.116 G86.600.332

3/64” 1/16” 3/32”

18” 18” 18”

Pink

15 ft. (10 pcs) 15 ft. (10 pcs) 15 ft. (10 pcs)

Orange

Pink

• Torch Setting: Slightly carburizing • Working Temperature: 1210°F • Melting Range: 1140°F (Solidus); 1200°F (Liquidus) • Work Hardness: Rockwell C41-54; Brinell 380-550, Vickers 400-580

• Super active flux coated, cadmium free, silver brazing alloy with maximum silver content • Special “Fast Flow” flux coating provides twice the base metal cleansing action of conventional silver flux coatings • No odors from rubberized compounds yet the flux coating is totally flexible and non-fragile • The only flux coated silver brazing alloy strong enough to clean oxidized stainless steel • Can be used on almost any ferrous or non-ferrous metal except aluminum and magnesium • Excellent for color matching on stainless steel and nickel • Works on brass, copper, and stainless steel • 67FC Silver can be used with either an oxy/acetylene torch or MAPP ® gas

• Tensile Strength: 71,000 psi • Yield Strength: 60,000 psi • Elongation: 25% • Hardness: Brinell 130

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