SHOP SUPPLIES 4 Welding
WELDING — BRAZING ROD (continued)
80FC BRONZE BRAZING
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.601.332.5 G86.601.18.5
3/32”
18” 18”
Blue Blue
5 lbs. 5 lbs.
1/8”
• Torch Setting: Neutral flame • Working Temperature: 1595°F • Melting Range: 1583°F to 1620°F • Tensile Strength: 71,000 psi • Yield Strength: 64,000 psi • Elongation: 27%
• Triple deoxidized bronze brazing alloy with “Anti-Glare” moisture sealed flux coating • Unique “Anti-Glare” flux coating eliminates harsh chemical odors and the bright orange, visibility blocking glare of conventional sodium type flux coatings • Flux cleansing action is exceptional on dirty steels and cast irons • Ideal for joining copper base metals, cast iron, steels, including galvanized plated steels, thin sections and dissimilar metal combinations • Fills gaps and holes • 80FC Bronze is used with an oxy/acetylene torch
G86.665.532.1 31AZ BRAZING ROD
TM
• Bond Strength: 28,000 PSI • Meets Mil Spec: MIL-R-4208 • No flux required • Will not cause galvanic corrosion • Cadmium and Lead free • Excellent hole filling, pinhole and larger holes • Exceptional gap filling properties
• 5/32” diameter x 18” long • Packed in 1 lb. tubes • Self-fluxing brazing alloy for thin aluminum, magnesium and zinc base metals • Can be used with MAPP ® gas or Propane • Provides a good color match in many cases where appearance is important • Deposits can be painted, plated, and machined
• Anti-drip properties • Melting point: 732°F • Tensile Strength: 50,000 PSI
4
WELDING — ELECTRODES
220MS (MILD STEEL)
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.611.116.5 G86.611.332.10 G86.611.18.10 G86.611.532.10 G86.611.316.10
1/16” 3/32”
12” 14” 14” 14” 14”
Tan
5lbs.
Gold Gold Gold Gold
10 lbs. 10 lbs. 10 lbs. 10 lbs.
1/8”
5/32” 3/16”
• Universal all-position electrode ideally suited for repair and fabrication of most types of mild steel and sheet metal • Excellent for poor fit situations and joining sheet metal to thick stock • No sticking and easy restrike • Easily repairs galvanized steel even if dirty and greasy. Saves prep time. • Replaces many 60 series (6010, 6011, 6013, etc.) electrode but has a higher tensile strength and elongation % • Electrode can be bent without flux breakage
• Contact (drag) type transfer allows electrode to weld by itself • Welding Positions: flat, horizontal, flat up and down, and overhead • Recommended Current: DC Straight (-), Reverse (+) or AC • Recommended Amperage Settings (min/max): 1/16” (20/40); 3/32” (50/70); 1/8” (70/110); 5/32” (115/140); 3/16” (150/200)
• Tensile Strength: 83,000 psi • Yield Strength: 75,000 psi • Elongation: 25%
1116LH (LOW HYDROGEN)
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.610.332.10 G86.610.18.10 G86.610.532.10 G86.610.316.10
3/32”
14” 14” 14” 14”
Gray Gray Gray Gray
10 lbs. 10 lbs. 10 lbs. 10 lbs.
1/8”
5/32” 3/16”
• Low Hydrogen, high strength DC electrode for joining low and medium carbon steels. low alloy steels, and construction steels • Low spatter yield, self-releasing slag and uniform ripple deposits • 1116LH has an extra low moisture content to reduce hydrogen induced cracking in the weld • Welds even dirty and greasy steel. Saves prep time. • Replaces many 70 series electrodes (7014, 7018, 7024, etc.) but has a higher tensile strength and elongation % • Operates in all positions • Flux Color: Gray • Welding Positions: Flat, Vertical Up and Down, Horizontal, and Overhead
• Recommended Current: DC Reverse (+) • Recommended Amperage Settings (min/max): 1/8” (100/140); 5/32” (140/190)
• Tensile Strength: 120,000 psi • Yield Strength: 96,000 psi • Elongation: 23%
• Welding Techniques: For the majority of materials to be welded with these elctrodes, minimum preheats between 212°F 176;F (100°F 176°C) and 392°F 176°F (200°F 176°C) is required to avoid hydrogen induced “cold” cracking. Remove all surface contaminants. Maintain a short arc gap and use a stringer or slight weave technique. Chip slag thoroughly between passes
2200DS (DISSIMILAR STEELS)
TM
Flux Color Lt. Gray Lt. Gray Lt. Gray
Package Size
Part No.
Diameter
Length
G86.612.332.5 G86.612.18.5 G86.612.532.5
3/32”
12” 12” 12”
5 lbs. 5 lbs. 5 lbs.
1/8”
5/32”
• Welding Positions: flat, horizontal, vertical up and down, and overhead • Recommended Current: DC reverse (+) or AC • Recommended Amperage Settings (min/max): 5/64” (35/55); 3/32” (35/70); 1/8” (60/110); 5/32” (75/140) • Tensile Strength as Welded: 128,000 psi • Tensile Strength Work Hardened: 186,000 psi • Yield Strength: 90,000 psi • Hardness: Rockwell B97; Brinell 320 • Elongation: 32%
• Special all-position high tensile strength electrode for all steels and dissimilar metals • Excellent for stud pulling and broken stud and bolt removal • Unique “Quick Freeze” coating simplifies vertical down and up welding • Ideal for poor fit up joints in all positions • Controlled weld puddle allows for filling holes and joining dissimilar steels • Welds even dirty and greasy metal, Saves prep time • Use to solve the problem of welding “mystery metals” • Creates very little smoke compared to other electrodes • Runs with very low spatter, so it’s safer to operate • Ideal for repairing tools, dies, spring steel and any dissimilar metal combinations, except for aluminum and copper alloys
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