SHOP SUPPLIES Welding 4
WELDING — ELECTRODES (continued)
513MN (MANGANESE)
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.650.18.10 G86.650.532.10 G86.650.316.10
1/8”
14” 14” 14”
Dk. Grey Dk. Grey Dk. Grey
10 lbs. 10 lbs. 10 lbs.
5/32” 3/16”
• Welding Positions: flat, vertical up, horizontal, overhead • Recommended Current: DC reverse (+) or AC • Recommended Amperage Settings (min/max): 1/8” (90/125); 5/32” (125/170); 3/16” (160/225) • Tensile Strength: 116,000 psi • Elongation: 38% • Hardness: Rockwell B87-96; Brinell 170-220; Vickers 180-230 • Work Hardness: Rockwell C41-54; Brinell 380-550, Vickers 400-580
• Joining, cladding, and repairing electrode for manganese steel that can be flame cut • Spray transfer allows for smooth uniform overlays • Work hardens easily in service • Outlasts conventional hard facing alloys by as much as 10 to 1 in high impact applications • Welds even dirty and greasy metal. Saves prep time. • Ideal for repairing rail and construction equipment manufactured of manganese steel. Also recommended for hammers, crushers, and a variety of parts designed to resist impact.
1120HF (HARDFACING) Diameter Length
TM
Flux Color
Package Size
Part No.
G86.652.18.10 G86.652.532.10 G86.652.316.10
1/8”
14” 14” 14”
Gray Gray Gray
10 lbs. 10 lbs. 10 lbs.
5/32” 3/16”
• Recommended Current: DC Reverse (+) or AC • Recommended Amperage Settings (min/max): 1/8” (110/140); 5/32” (160/200); 3/16” (210/270) • Tensile Strength: N/A • Elongation: N/A • Hardness: Rockwell C58-60, Vickers 670-700 • Flux Color: Gray
• A unique electrode combining unsurpassed weldability and high hardness for excellent abrasion resistance and moderate impact resistance • Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron • Wide-bead capability with low spatter, easy restrike, smooth overlays, high deposition, and self-releasing slag • Welding Positions: Flat, Horizontal
4
111C (CHAMFERING)
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.630.18.10 G86.630.532.10
1/8”
14” 14”
Black Black
10 lbs. 10 lbs.
5/32”
• Chamfering/Cutting electrode with excellent arc blast force and restrike capability • Reactionary black coating creates the highest levels of arc blast • Special coating elements form an electrically conductive “cup” for ease of restrike • Can be used on all metals that can’t be cut with an oxy/acetylene torch • Can gouge, bevel or cut all metals including stainless steels, aluminums and copper
• Excellent for the removal of stainless steel joints and overlays. No oxygen required • Welding Positions: Flat, Vertical up, Vertical down, Horizontal, Overhead • Recommended Current: DC Straight (-) or AC • Recommended Amperage Settings (min/max): 1/8” (170/250); 5/32” (220/330)
51CI (CAST IRON)
TM
Flux Color
Package Size
Part No.
Diameter
Length
G86.640.332.5 G86.640.18.5 G86.640.532.5
3/32”
14” 14” 14”
Black Black Black
5 lbs. 5 lbs. 5 lbs.
1/8”
5/32”
• Recommended Current: DC reverse (+) or AC • Recommended Amperage Settings (min/max): 3/32” (50/70); 1/8” (70/100); 5/32” (100/130)
• One of a kind heavily copper clad “Tri-metal” cored cast iron electrode • High efficiency weld metal transfer totally eliminates electrode overheating • Proprietary copper-nickel-iron deposit chemistry yields the ultimate combination of softness, ductility and tensile strength, for exceptional machinability • Easily welds even dirty and greasy cast iron. Saves prep time. • High deposition rate creates an extremely narrow heat affected zone • Suitable for all weldable cast irons that require post weld machining • Welding Positions: flat, vertical up, horizontal, overhead
• Tensile Strength: 77,000 psi • Yield Strength: 54,000 psi • Elongation: 30% • Hardness: Rockwell B84-88; Brinell 176; Vickers 185 • Work Hardness: Rockwell C41-54; Brinell 380-550, Vickers 400-580
521AL (ALUMINUM)
TM
Flux Color White White White White
Package Size
Part No.
Diameter
Length
G86.660.332.5 G86.660.564.2.5 G86.660.564.5 G86.660.18.5
3/32 5/64” 5/64”
10" 10” 10” 14”
5 lbs
2.5 lbs. 5 lbs.*
1/8”
5 lbs.
* 5 lb. package consists of two 2.5 lb. packages
• Recommended Amperage Settings (min/max): 5/64” (35/70); 1/8” (60/110) • Elongation: 18% • Welding Positions: All Positions
• Silicon aluminum ARC welding and TORCH brazing electrode with exceptional flux durability and self-lifting slag • A universal electrode for welding all cast, wrought and extruded aluminum and aluminum alloys in all positions. • Excellent for joining dissimilar grades of aluminum and clean, painted or dirty aluminum • Recommended Current: DC reverse (+)
• Tensile Strength: 34,000 psi • Yield Strength: 20,000 psi
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