SHOP SUPPLIES Welding 4
WELDING — MIG WIRE (continued)
1116LH (LOW HYDROGEN) FLUX CORED WIRE
TM
Wire Diameter Spool Size Part No. .030 2 lb.
G86.610.0300.2
• Elongation: 23% • Operating Range: .030 (75-120 amps); .035 (90-150 amps) • Shielding Gas: 75%Ar/25%CO2
• A flux cored welding wire designed for low and medium alloy steels • Welding Positions: all positions • Tensile Strength: up to 120,000 psi
38SS (STAINLESS STEEL) SOLID WIRE
TM
Wire Diameter Spool Size Part No. .023 10 lb.
Wire Diameter Spool Size Part No. .035 2 lb.
G86.620.023.10 G86.620.030.2 G86.620.030.10
G86.620.035.2 G86.620.035.125
.030 .030
2 lb. 10 lb.
.035
12.5 lb.
• Elongation: 36% • Operating Range: .023 (50-125 amps); .035 (100-150 amps) • Shielding Gas: Ar or CO2 mix
• Excellent for welding 300 series stainless steels • Designed to deposit smooth, corrosion resistant welds without cracking or porosity • Can be used as a build-up prior to applying harder overlays
• Welding Positions: all positions • Tensile Strength: up to 83,000 psi
38SS (STAINLESS STEEL) FLUX CORED WIRE
TM
Wire Diameter Spool Size Part No. .035 2 lb.
4
G86.620.0350.2
• Elongation: 42% • Operating Range: 75-100 amps • Shielding Gas: Ar or CO2 mix
• A flux cored welding wire designed for welding 300 series stainless steel • Designed to deposit smooth, corrosion resistant welds without cracking or porosity
• Welding Positions: all positions • Tensile Strength: up to 85,000 psi
1120HF (HARDFACING) FLUX CORED WIRE
TM
Wire Diameter Spool Size Part No. .045 10 lbs.
G86.652.0450.10 G86.652.0450.25 G86.652.1160.25
.045 1/16
25 lbs. 25 lbs.
• Welding Positions: Flat, Horizontal • Tensile Strength: N/A • Elongation: N/A • Hardness: Rockwell C59-62 • Operating Range: .045 (125-250 amps); 1/16 (150-300 amps) • Shielding Gas: 75%AR/25%CO2
• A complex alloy designed to offer excellent abrasion resistance along with moderate impact resistance • Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron • Low spatter, smooth overlays, and high deposition rate • Use on crusher jaws, hammers, bucket lips and teeth, wear plates, pins, axles, shafts, cams, etc.
521AL (ALUMINUM) SOLID WIRE Wire Diameter Spool Size Part No. .030 1 lb.
TM
Wire Diameter Spool Size Part No. .035 3 lb.
G86.660.030.1 G86.660.035.1
G86.660.035.3 G86.660.045.1
.035
1 lb.
.045
1 lb.
• Operating Range: .023 (50-80 amps); .030 (60-100 amps); .035 (100-150 amps); .045 (150- 200 amps) • Shielding Gas: 100% Ar • Note: alloy contains silicon and is not recommended if finished work is to be anodized.
• Excellent general purpose, high tensile strength aluminum welding wire • Produces a bright weld finish that is less sensitive to cracking
• Welding Positions: all positions • Tensile Strength: up to 34,000 psi • Elongation: 18%
5356 (ALUMINUM) SOLID WIRE
Wire Diameter
Spool Size
Part No.
G86.661.035.1
.035
1 lb.
• Tensile Strength: up to 25,000 psi • Elongation: 19% • Operating Range: .030 (60-100 amps); .035 (100-160 amps) • Shielding Gas: 100%Ar
• Only style MIG wire approved by ICAR • A wire suitable for castings repair or wrought and sheet work • Designed for high corrosion resistance and color matched smooth deposits on cast and sheet aluminum • Welding Positions: all positions
STAR ALLOYS 5554 (ALUMINUM) SOLID WIRE
Wire Diameter
Spool Size
Part No.
G86.662.12.5
1.2
5 lb.
• Tensile Strength: up to 35,000 psi • Elongation: 17% • Shielding Gas: 100% Argon • Operating Range: 1.2 mm (70-100 amps)
• Most common 5xxx filler alloy for welding 5454 base • Does not become sensitive to stress corrosion cracking at elevated temperatures • Higher ductility/formability • AWS/ASME A5.10 ER554 • Recommended by Ford for aluminum repair
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