MD_909530_HVAC Catalog

HVAC Catalog, Climate Control Systems for Work Vehicles, Air Conditioning and Heating Solutions, Comfort Solutions

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2024

Climate Control Systems for Work Vehicles

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Table of Contents Webasto Overview

4

Customer Tools and Resources

5

Climate Control Systems Rooftop Air Conditioning Systems

7

Evaporator Units

13

Heat Only Units

25

Condensers

31

Engine-Off Heating Solutions

33

HVAC A La Carte

35

Air Distribution Accessories

56

Control Units

61

Application examples

Light and Medium Duty/ Work Vehicles

Shuttle Bus

Cargo

Specialty Vehicles

„ Air conditioning of the cargo compartment „ Standard Webasto or customer-specific solution „ Climate zone design according to customer specification „ Automatic climate control options available

„ Air conditioning of the driver’s and/or cargo compartment „ Standard Webasto or customer-specific solution „ Climate zone design according to customer specification „ Automatic climate control options available

„ Passenger compartment air conditioning „ Standard rooftop and integrated systems for different mounting positions „ Variety of accessories for the perfect tailored climate solution „ Automatic climate control options available

„ Passenger compartment air conditioning up to 30 seats „ Standard rooftop and integrated systems for different mounting positions „ Optional with heating and fresh air function „ Variety of accessories for the perfect tailored climate solution „ Automatic climate control options available

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Your commitment has led Webasto to enjoy an excellent reputation as the leading manufacturer of innovative, high quality air conditioning and heating solutions engineered for high capacity, efficiency and reliability.

Customer excellence is our main focus. Our goal is to surpass the expectations of our partners and customers. For this reason, Webasto products are sold and installed through our network of authorized dealers and distributors, staffed with professionally trained sales people and technical experts worldwide. We value the relationship we have built with suppliers, partners, corporate customers, and end users. We are confident that long-lasting relationships can only be maintained based on quality products, excellent service, professionalism and integrity of our employees.

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We are here to support you

Webasto Literature Website

„ WebastoLiterature.com „ Easily access PDF to all Webasto literature „ User-friendly ordering to precisely and immediatly place a literature order

Marketing Documentation & Materials

„ Marketing materials: product brochures and flyers „ Product video and data sheets „ Dealer packages

Webasto Website - HVAC Solutions

„ WorkTruckHVAC.com „ Quick and appealing product guide „ Custom HVAC solutions „ International dealer locator

TechWebasto

TechWebasto.com „ Easy access to complete Webasto documentation „ Powerful search and download tools „ Login-protected access to technical data and applications

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6

Rooftop Air Conditioning Systems 12,000 to 47,000 BTU/h (3.5 to 13.8 kW) cooling capacity

YEARS

Superior climate control for buses, work trucks and agricultural vehicles.

„ Compact design facilitates installation in a variety of vehicle categories „ High efficiency „ Durable, top quality components with long service life „ Easy installation and minimal maintenance requirements

This series of rooftop air conditioning systems is ideal for a broad scope of commercial vehicles. The range starts from mini buses up to 12 passengers to specialty vehicles and box trucks.

Made with quality, durable components for high reliability, low maintenance and long service life.

A variety of installation kits are available that include items such as refrigerant hoses, fittings, wiring harnesses and controllers.

Air distributors and ducting options are also available.

New

Compact Cooler 5 17,000 BTU/h (5.0 kW) of cooling

RTC 140 47,000 BTU/h (13.8 kW) of cooling

Compact Cooler 4E (Electric) 12,000 BTU/h (3.5 kW) of cooling

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New Cool Top RTC 140 47,000 BTU/h (13.8 kW) cooling capacity

Suggested Application: Best suited for driver compartment cooling

n Rooftop cooling unit n Air recirculation mode n 12 Volt (or 24 Volt models available upon request) n Requires auxiliary A/C compressor

Cool Top RTC 140 (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

4520994

12 V

1,176 cfm (1,998 m³/h)

47,000 BTU/h (14.0 kW)

R134a

80 A

62.99 x 45.27 x 8.03 in (1600 x 1150 x 204 mm)

110 lbs (50 kg )

* see page 57 for ModulAir 3 ducting options

Part Number

Description

4520916

Cool Top RTC 140 Kit Refrigerant hoses, fittings, installation hardware, sealant

4520915

Cool Top RTC 140 Kit Electrical wiring, controller, fuses

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Superior climate control The NEW Cool Top RTC 140 rooftop air conditioning system is ideal for medium sized passenger and shuttle vehicles up to 12 passengers.

Cool Top RTC 140 Features: n Cooling capacity 47,000 BTU/h (14 kW) n Optional heating capacity 40,900 BTU/h (12 kW) n Side air distribution with central return air n Low profile less than 8 in. (203 mm) in height n Lightweight, integrated composite plastic frame

Made with quality, durable components for high reliability, low maintenance and long service life.

n Automatic digital controller standard n Wiring, plumbing and installation hardware kits available n Superior climate control

The RTC 140 incorporates a lightweight, integrated composite plastic frame with excellent strength to weight ratio. The system was designed for optimal performance and air flow while maintaining a low profile with quiet operation. A variety of compatible installation kits that include wiring & controller harnesses, refrigerant and coolant plumbing and ModulAir 3 ducting are available separately.

System Footprint and Cut Out Openings

ModulAir 3 Ducting

Cool Top Digital Controller

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Compact Cooler 5 17,000 BTU/h (5.0 kW) cooling capacity

Suggested Application: Best suited for small- & medium-sized passenger/cargo areas. n Rooftop cooling unit n Air recirculation mode n 12 Volt (or 24 Volt models available upon request) n Requires auxiliary A/C compressor

Compact Cooler 5 Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

9023843*

12 V

477 cfm (630 m³/h)

17,000 BTU/h (5.0 kW)

R134a

15 A

29.5 x 30 x 6.5 in ( 750 x 760 x 165 mm ) 58.5 lbs (26.5 kg ) *Air distributor with controls included

Air Distributor

Dimensions W x L x H

Part Number

Description

62U003AA095

12V Air distributor w/ controls (available in 24V model)

24 x 19.75 x 2.4 in. (610 x 498 x 60 mm)

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Compact Cooler 4E Electric Air Conditioning System 12,000 BTU/h (3.5 kW) cooling capacity

Suggested Application: Best suited for driver compartment cooling.

n Electric rooftop cooling unit n Air recirculation mode n 24 Volt n Low install time n No A/C plumbing or compressor required n Air distributor included n Power / Ground Cables for Vehicle side connection not included

Compact Cooler 4E Specifications

Max. Power Consumption (24 V)

Nominal Voltage

Max. Air Flow Evaporator Blower 324 cfm (550 m³/h) w/ air distributor plate

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

24 V

9023839

12,000 BTU/h (3.5 kW)

R134a, CFC-free

68 A

43.7 x 30.1 x 8.5 in (1,110 x 774 x 215 mm)

115 lbs (52.0 kg )

Air Distributor

Dimensions W x L x H

Part Number

Description

62U003AA084

Air distributor with controls, black

24 x 19.75 x 2.4 in. (610 x 498 x 60 mm)

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12

Split Air Conditioning and Heating Systems 13,650 to 45,700 BTU/h (4.0 to 13.4 kW) cooling capacity 29,000 to 44,500 BTU/h (8.5 to 13.0 kW) heating capacity

YEARS

This complete line of split system components ensures ideal climate in a variety of commercial vehicles ranging from mini busses to specialty vehicles such as ambulances, fire apparatus, agricultural and construction vehicles. These climate control system components allow for a variety of vehicle integration such as against vehicle ceilings, in bulkhead areas, vertical wall and floor mount arrangements.

„ Versatile options for installation positions facilitate

optimum integration in various vehicle designs „ High efficiency „ Durable, highest quality components „ Low maintenance

With high efficiency, high durability fans and blowers, these air conditioning solutions are reliable and have an extensive service life.

A variety of available accessories and kits for vehicle-specific installation includes rooftop or under-chassis condensors, control units, air vents and ducting.

For complete climate control, HVAC models also feature a heating function with variable temperature control.

Horizontal Cooling Only Evaporator Units

Oakland

Glasgow

Sedona

Moscow

Cooling capacity

13,650 BTU/h (4.0 kW)

21,150 BTU/h (6.2 kW)

32,500 BTU/h (9.5 kW)

45,700 BTU/h (13.4 kW)

Vertical Cooling Only Evaporator Units

Osaka

Marbella

Cooling capacity

15,700 BTU/h (4.6 kW)

31,000 BTU/h (9.0 kW)

Horizontal Heating and Cooling Evaporator Units

Oslo

London

Kiev

Cooling capacity

21,150 BTU/h (6.2 kW)

32,500 BTU/h (9.5 kW)

45,700 BTU/h (13.4 kW)

Heating capacity

29,000 BTU/h (8.5 kW)

44,500 BTU/h (13.0 kW)

39,000 BTU/h (11.4 kW)

Vertical Heating and Cooling Evaportor Units

Ibiza

Cooling capacity

31,000 BTU/h (9.0 kW)

Heating capacity

41,000 BTU/h (12.0 kW)

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Oakland 13,650 BTU/h (4.0 kW) cooling capacity

Suggested Application: Best suited for commercial, agricultural & construction vehicles.

n Low profile, horizontal cooling unit n Horizontal cooling unit

n 12 Volt (or 24 Volt models available upon request) n Does not contain freeze protection thermostat

Air distributor & ducting options page 58

Oakland (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

62U003FF084ED

12 V

265 cfm (450 m³/h)

13,650 BTU/h (4.0 kW)

R134a

7.4 A

15.4 x 9.25 x 4.9 in (390 x 235 x 125 mm)

7.7 lbs (3.5 kg )

14

Glasgow 21,150 BTU/h (6.2 kW) cooling capacity

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n Low profile, horizontal cooling unit n 12 Volt (24 Volt models available upon request) n Does not contain freeze protection thermostat n Freeze protection thermostat optional (Part Number 5012783)

Air distributor & ducting options page 56 & 59

Glasgow (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

62U003FF054E

12 V

383 cfm (650 m³/h)

21,150 BTU/h (6.2 kW)

R134a

14.8 A

15.7 x 14.2 x 6.5 in (400 x 360 x 165 mm)

10.5 lbs (4.7 kg )

15

Sedona 32,500 BTU/h (9.5 kW) cooling capacity

Locally in Fenton, Michigan

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n Low profie, horizontal cooling unit n 12 Volt (24 Volt models available upon request) n Does not contain freeze protection thermostat n Freeze protection thermostat optional (Part Number 5013838)

Sedona (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

5014133

12 V

471 cfm (800 m³/h)

32,500 BTU/h (9.5 kW)

R134a

22 A

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

14.8 lbs (6.7 kg )

Build your custom vehicle kit on page 44

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Moscow 45,700 BTU/h (13.4 kW) cooling capacity

Suggested Application: Best suited for commercial transporation vehicles.

n High capacity, low profile, horizontal cooling unit n 12 Volt (24 Volt models available upon request) n Contains freeze protection thermostat

Moscow (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

62U003FF064E

12 V

589 cfm (1,000 m³/h)

45,700 BTU/h (13.4 kW)

R134a

34.4 A

33.7 x 14 x 7 in ( 856 x 355 x 170 mm)

25.3 lbs (11.5 kg )

Build your custom vehicle kit on page 52

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Osaka 15,700 BTU/h (4.6 kW) cooling capacity

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n Vertical cooling unit n 12 Volt (24 Volt models available upon request) n Grey finish n Contains freeze protection thermostat

Osaka (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

62U003FF069E

12 V

206 cfm (350 m³/h)

15,700 BTU/h (4.6 kW)

R134a

9.5 A

16 x 6.5 x 12.6 in (410 x 165 x 320 mm)

12 lbs (5.5 kg )

18

Marbella 31,000 BTU/h (9.0 kW) cooling capacity

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n Vertical cooling unit n 12 Volt (24 Volt models available upon request) n Contains freeze protection thermostat

Marbella (VAC) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Cooling Capacity Refrigerant

Weight

62U003FF096E

12 V

471 cfm (800 m³/h)

31,000 BTU/h (9.0 kW)

R134a

20.5 A

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

17.6 lbs (8 kg )

Air Distributors

Dimensions W x L x H

Part Number

Description

62U003AA142

Front panel 4 hoses, diameter louver, 2.5 in (60 mm), Black Air distributor kit with louvres Black

14.6 x 4.1 x 5.7 (370 x 105 x 145 mm) 18.4 x 6.4 x 4.6 (467 x 162 x 116 mm)

5011829

Build your custom vehicle kit on page 44

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Oslo 21,150 BTU/h (6.2 kW) cooling capacity 29,000 BTU/h (8.5 kW) heating capacity

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n Low profile, horizontal heating and cooling unit n 12 Volt (24 Volt models available upon request) n Variable temperature control n Does not contain freeze protection thermostat n Freeze protection thermostat optional (Part Number 5012873)

Air distributor & ducting options page 56 & 59

Oslo (HVAC) Specifications

Max. Power Consumption (12 V)

Cooling Capacity

Heating Capacity Refrigerant

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Weight

62U003CF041E

12 V

383 cfm (650 m³/h)

21,150 BTU/h (6.2 kW)

29,000 BTU/h (8.5 kW)

R134a

15.8 A

15.7 x 14.2 x 6.5 in (400 x 360 x 165 mm)

11.7 lbs (5.3 kg )

20

London 32,500 BTU/h (9.5 kW) cooling capacity 44,500 BTU/h (13.0 kW) heating capacity

Locally in Fenton, Michigan

Suggested Application: Best suited for commercial, agricultural & construction vehicles. n High capacity, low profile, horizontal heating and cooling unit n 12 Volt (24 Volt models available upon request) n Variable temperature control n Brushless blower motor variant available n Does not contain freeze protection thermostat n Freeze protection thermostat optional (Part Number 5013838)

London (HVAC) Specifications

Max. Power Consumption (12 V)

Cooling Capacity

Heating Capacity Refrigerant

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Weight

5014132

12 V

471 cfm (800 m³/h)

32,500 BTU/h (9.5 kW)

44,500 BTU/h (13.0 kW)

R134a

21 A

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

17 lbs (7.7 kg )

Build your custom vehicle kit on page 44

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Kiev 45,700 BTU/h (13.4 kW) cooling capacity 39,000 BTU/h (11.4 kW) heating capacity

Suggested Application: Best suited for commercial transportation vehicles.

n High capacity, low profile, horizontal heating and cooling unit n 12 Volt (24 Volt models available upon request) n Variable temperature control n Contains freeze protection thermostat

Kiev (HVAC) Specifications

Max. Power Consumption (12 V)

Cooling Capacity

Heating Capacity Refrigerant

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Weight

62U003CF051E

12 V

589 cfm (1,000 m³/h)

45,700 BTU/h (13.4 kW)

39,000 BTU/h (11.4 kW)

R134a

34.4 A

33.7 x 14 x 7 in ( 856 x 355 x 170 mm)

27.6 lbs (12.5 kg )

Build your custom vehicle kit on page 52

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Ibiza 31,000 BTU/h (9.0 kW) cooling capacity 41,000 BTU/h (12.0 kW) heating capacity

Suggested Application: Best suited for commercial transporation vehicles.

n Vertical air conditioning unit with heating capability n 12 Volt (24 Volt models available upon request) n Variable temperature control n Contains freeze protection thermostat

Ibiza (HVAC) Specifications

Max. Power Consumption (12 V)

Cooling Capacity

Heating Capacity Refrigerant

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Weight

62U003CF062E

12 V

471 cfm (800 m³/h)

31,000 BTU/h (9.0 kW)

41,000 BTU/h (12.0 kW)

R134a

21.2 A

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

22 lbs (10 kg )

Air Distributors

Dimensions W x L x H

Part Number

Description

62U003AA142

Front panel 4 hoses, diameter louver, 2.5 in (60 mm) Black Air distributor kit with louvres Black

14.6 x 4.1 x 5.7 (370 x 105 x 145 mm)

5011829

18.4 x 6.4 x 4.6 (467 x 162 x 116 mm)

Build your custom vehicle kit on page 44

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24

Heat Only Systems 13,000 to 44,300 BTU/h (3.8 to 13.0 kW) heating capacity

YEARS

This line of heat only systems can be used on applications in a variety of commercial vehicles ranging from mini busses to specialty vehicles such as ambulances, fire engines, agricultural and construction vehicles.

„ Flexible mounting options „ High efficiency „ Durable, high quality components „ Low maintenance

Offering high efficiency, high durability fans and blowers, these heat only units are reliable and have an extensive service life.

A variety of available accessories and kits for vehicle-specific installation includes control units, air vents and ducting.

Stockholm 13,000 BTU/h (3.8 kW) of heating

Houston 22,000 BTU/h (6.5 kW) of heating

Phoenix 29,500 BTU/h (8.6 kW) of heating

Cyprus 44,300 BTU/h (13.0 kW) of heating

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Stockholm 13,000 BTU/h (3.8 kW) heating capacity

Suggested Application: Best suited for commercial vehicles.

n Heat only unit n 12 Volt only n Integrated Controls

Stockholm (HV) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Heating Capacity

Weight

62U003CC051

12 V

100 cfm (170 m³/h)

13,000 BTU/h (3.8 kW)

3.5 A

10.6 x 7.7 x13 in (270 x 195 x 330 mm)

5.5 lbs (2.5 kg )

26

Houston 22,000 BTU/h (6.5 kW) heating capacity

Suggested Application: Best suited for commercial, agricultural & construction vehichles. n Heat only unit n Compact n 12 Volt (or 24 Volt models available upon request)

Houston (HV) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Heating Capacity

Weight

62U003CC017

12 V

247 cfm (420 m³/h)

22,000 BTU/h (6.5 kW)

14 A

8.6 x 9.1 x 6.5 in (220 x 230 x 165 mm)

6.2 lbs (2.8 kg )

Installation Kit

Dimensions (Length)

Part Number

Description

5012862*

36 ft. of 5/8” heater hose (11 meters) 32-3/4 ft. of wiring harness (10 meters)

12V heating kit with coolant plumbing, electrical harness/controller and Houston unit

*Install kit does not include coolant pump or valve

27

Phoenix 29,500 BTU/h (8.6 kW) heating capacity

Suggested Application: Best suited for commercial, agricultural & construction vehichles.

n Heat only unit n 12 Volt (or 24 Volt models available upon request)

Interior ducting options page 58

Phoenix (HV) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Heating Capacity

Weight

62U003CC019

12 V

265 cfm (450 m³/h)

29,500 BTU/h (8.6 kW)

8.4 A

15.2 x 9.25 x 4.9 in (385 x 235 x 125 mm)

6.6 lbs (3.0 kg )

28

Cyprus 44,300 BTU/h (13.0 kW) heating capacity

Suggested Application: Best suited for commercial, agricultural & construction vehichles. n Heat only unit n Can be used with ModulAir 1 accessories n 12 Volt (or 24 Volt models available upon request)

Interior ducting options page 56 & 59

Cyprus (HV) Specifications

Max. Power Consumption (12 V)

Nominal Voltage

Max. Air Flow Evaporator Blower

Dimensions W x L x H

Part Number

Heating Capacity

Weight

62U003CC052

12 V

471 cfm (800 m³/h)

44,300 BTU/h (13.0 kW)

24 A

21.5 x 11.8 x 6.9 in (545 x 300 x 175 mm)

8.8 lbs (4.0 kg )

Installation Kit

Dimensions (Length)

Part Number

Description

5012528*

36 ft. of 5/8” heater hose (11 meters) 32-3/4 ft. of wiring harness (10 meters)

12V heating kit with coolant plumbing, electrical harness/controller and Cypress unit

*Install kit does not include coolant pump or valve

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Condensers

Rooftop condensers

Product overview and technical data

Model

Part Number

Capacity

Dimensions W x L x H

Specifications

Power consumption at 12 V (A)

Weight Voltage

Capri*

62U00025456

35,800 BTU/h (10.5 kW)

32.1 x 23.6 x 5.9 in (815 x 600 x 150 mm)

HTC condenser, fin pitch .1 in (2.5 mm) , Integrated Receiver Dryer

18 A 26.5 lbs (12 kg)

12 V

Valencia*

62U00025437

42,650 BTU/h (12.5 kW)

37.6 x 23.6 x 5.9 in (955 x 600 x 150 mm)

HTC condenser, Integrated Receiver Dryer

27 A

31 lbs (14 kg)

12 V

* NOTE: This unit does not come with a pressure switch.

Product overview and technical data Under chassis condensers

Model

Part Number

Capacity

Dimensions W x L x H

Specifications

Power consumption at 12 V (A)

Weight Voltage

HTC Condenser Units

62U00025427

17,000 BTU/h (5 kW) 24,000 BTU/h (7 kW) 22,200 BTU/h (6,5 kW) 41,000 BTU/h (12 kW) 47,800 BTU/h (14 kW) 41,000 BTU/h (12 kW)

23.9 x 4.3 x 13.8 in (606 x 110 x 350 mm)

fin pitch 0.14 in (3.5 mm) fin pitch 0.1 in (2.5 mm) fin pitch 0.1 in (2.5 mm) fin pitch 0.14 in (3.5 mm) fin pitch 0.1 in (2.5 mm) fin pitch 0.1 in (2.5 mm)

18 A 9.9 lbs (4.5 kg)

12 V

62U00025460

62U00025453

18.9 x 4.3 13.8 in (480 x 110 x 350 mm)

12 A 8.2 lbs (3.7 kg)

62U00025426

28.5 x 4.1 x 17.7 in (725 x 105 x 450 mm)

27 A 13.2 lbs (6 kg)

62U00025459

62U00025472

23.9 6.3 13.8 in (606 x 160 x 350 mm)

32 A 16.5 lbs (7.5 kg)

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Engine-Off Fuel Operated Air & Coolant Heaters Air Heaters: Air Top 2000 STC | Air Top Evo Coolant Heaters: Thermo Top Evo | Thermo Pro 90

For Cargo & Mobile Work Spaces For Passenger &

Specialty Service Vehicles

Arctic Fox Hydraliner*

Thermo Top Evo

Air Top Evo 40

Air Top 2000 STC

Thermo Pro 90

Thermo Pro 90

n Fast return on investment n Eliminate cold starts n Provide engine pre-heat and reduce engine wear and tear n Thermo Pro 90 can be used to heat interior spaces n 17,200 – 31,000 BTU/h output n Optional SmarTemp Control fx 2.0 for more precise temperature management

n Gas or diesel models available n Fast return on investment n Full diagnostics with PC interface n High heat output in a compact design n 7,000 – 18,800 BTU/h output n Optional SmarTemp Control 2.0 for more precise temperature management

NEW SmarTemp Control 3.0 Bluetooth

SmarTemp Control 3.0 Bluetooth P/N: 5013874 n Bluetooth connection to SmarTemp 3.0 App - View diagnostic information - Manage & control heater function - Link to techwebasto.com - Program settings of multiple units

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Customization at your fingertips...

YEARS

HVAC systems can be complex and not all work truck climate control needs are the same. Webasto has developed ‘a la carte’ HVAC sub kits that can be ordered to build your own customized system. Compatible sub kits with high quality components equals high system reliability and Webasto’s standard 3-year warranty . Our systems are tested and verified to perform in the most demanding climates, and can be tailored to fit most medium duty vehicles and system layout requirements. Our authorized sales & service centers are available nationwide.

HVAC Kits - A La Carte

Sedona / London

36  40 

Marbella / Ibiza

Kit Contents and Optional Accessories

42

Build Your Own HVAC Kit

44

Product Specifications

46

Moscow / Kiev

48 

Kit Contents and Optional Accessories

50

Build Your Own HVAC Kit

52

Product Specifications

54

35

Sedona / London

The kit menu items can be combined to build high-capacity independent systems or more economical tie-in systems. Choose from heat / cool, cooling only, horizontal ceiling/bulkhead mount and a variety of evaporator and condenser locations on the vehicle. Accessories such as air distributors and ducting are also compatible within the a la carte items. Our systems were designed for flexibility and ease of installation. They are available through Webasto’s North American sales, installation and service network. HVAC Product Kit Options - Sedona / London

Sedona (VAC) Basic Kit

g Cooling only evaporator unit g Air diffuser g Condensate hose g TXV & misc. hardware

Part Numbers: g 5013974 (Tie-In standard, add thermostat for Independent*) g 5013838 (Thermostat kit*)

*Add thermostat 5013838 ONLY if building an independent system with 5013974 Sedona basic kit.

London (HVAC) Basic Kit

g Heating & cooling evaporator unit g Air diffuser g Condensate hose g Coolant pump g Coolant valve and fittings

g Coolant hose clamps g TXV & misc. hardware

Part Numbers: g 5013836 (Tie-In standard, add thermostat for Independent*) g 5013838 (Thermostat kit*)

*Add thermostat 5013838 ONLY if building an independent system with 5013836 London basic kit.

Sedona and London System Features: n Maximum capacity: 32,500 BTU/h (9.5 kW) cooling (* < 32,500 on tie-in configurations)

44,500 BTU/h (13.0 kW) heating (London only) n Variable temperature control (London only) n 3 speed fan up to 471 cfm airflow n Horizontal unit, low profile <7 inches height n Quiet, efficient operation

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Sedona / London

37

Sedona / London

Front Mount Options

Standard Tie-In System (Sedona VAC & London HVAC)

+

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

Air distributor with orbital directional vents is standard. Other air distribution options available.

Sedona VAC 32,500 BTU Cooling

OR

Optional ModulAir ducting available at various lengths

System Controller

System tie-in with Webasto refrigerant T-Block

Independent System (Sedona VAC & London HVAC)

+

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

Air distributor with orbital directional vents is standard. Other air distribution options available.

Sedona VAC 32,500 BTU Cooling

OR

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

System Controller

Auxiliary Compressor

Optional ModulAir ducting available at various lengths

Optional under body condenser

38

Sedona / London

Rear Mount Options

Standard Tie-In System (Sedona VAC & London HVAC)

+

Air distributor with orbital directional vents is standard. Other air distribution options available.

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

OR

Sedona VAC 32,500 BTU Cooling

System Controller

Optional ModulAir ducting available at various lengths

System tie-in with Webasto refrigerant T-Block

Independent System (Sedona VAC & London HVAC)

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

Air distributor with orbital directional vents is standard. Other air distribution options available.

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

System Controller

OR

Auxiliary Compressor

Sedona VAC 32,500 BTU Cooling

Optional ModulAir ducting available at various lengths

Optional under body condenser

39

Marbella / Ibiza

The kit menu items can be combined to build high-capacity independent systems or more economical tie-in systems. Choose from heat / cool or cooling only vertical mount evaporator options. Free-blow air distributor comes standard within these a la carte items. Additional air distributor options available. Our systems were designed for flexibility and ease of installation. They are available through Webasto’s North American sales, installation and service network. HVAC Product Kit Options - Marbella / Ibiza

Marbella (VAC) Basic Kit g Cooling only evaporator unit g Air diffuser g Condensate hose g TXV & misc. hardware

Part Numbers: g 5014052 (Tie-In or Independent, includes thermostat)

Ibiza (HVAC) Basic Kit

g Heating & cooling evaporator unit g Air diffuser g Condensate hose g Coolant pump g Coolant valve and fittings

g Coolant hose clamps g TXV & misc. hardware

Part Numbers: g 5013817 (Tie-In or Independent, includes thermostat)

Marbella and Ibiza System Features: n Maximum capacity: 31,000 BTU/h (9.0 kW) cooling (* < 31,000 on tie-in configurations)

41,000 BTU/h (12.0 kW) heating (Ibiza only) n Variable temperature control (Ibiza only) n 3 speed fan up to 471 cfm airflow n Vertical unit n Quiet, efficient operation

40

Marbella / Ibiza

Rear Mounting Options

Standard Tie-In System (Marbella VAC & Ibiza HVAC)

+

Ibiza HVAC 31,000 BTU Cooling 41,000 BTU Heating

OR

Marbella VAC 31,000 BTU Cooling

Free blow air distributor is standard.

System Controller

System tie-in with Webasto refrigerant T-Block

Independent System (Marbella VAC & Ibiza HVAC)

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

Free blow air distributor is standard.

Ibiza HVAC 31,000 BTU Cooling 41,000 BTU Heating

System Controller

OR

Auxiliary Compressor

Marbella VAC 31,000 BTU Cooling

Optional under body condenser

41

Sedona / London / Marbella / Ibiza

Kit Contents and Optional Accessories

Evaporators

Kit P/N

Description

Kit Contents

Sedona (VAC) Basic Kit without Thermostat* Tie-in or Independent System

5013974

See page 4 for kit content details

London (HVAC) Basic Kit without Thermostat* Tie-in or Independent System

5013836

See page 4 for kit content details

Marbella (VAC) Basic Kit with Thermostat Tie-in or Independent System

5014052

See page 8 for kit content details

Ibiza (HVAC) Basic Kit with Thermostat Tie-in or Independent System

5013817

See page 8 for kit content details

5013838

Thermostat for Sedona & London

Independent Kit*

*Add thermostat 5013838 ONLY if building an independent system with the Sedona & London basic kits.

Condensers

Kit P/N

Description

Kit Contents

g Capri RT Condenser g Filter/Dryer (contained within) g Misc. Mounting Hardware g Underbody Condenser g Filter/Dryer g Universal Underbody Mounting Brackets & Hardware

62U00025456 Capri Roof Top Condenser Independent System

Universal Underbody Condenser Independent Sytem Sprinter Underbody Condenser Independent Sytem

5013770

5013785

Neo Controller Kits & Wiring Harnesses

Kit P/N

Description

Kit Contents

Wire Harness (VAC) Kit, Tie-in Universal Neo 1 Controller Wire Harness (HVAC) Kit, Tie-in Universal Neo 2 Controller

5013844

g Controller g Power & Ground Wiring g Signal Wiring g Relay Board (Independent Systems)

5013843

Wire Harness (HVAC) Kit, Tie-in Universal Neo 2+ Digital Automatic Temperature Controller*

5013847

5013841

Wire Harness (VAC), Independent

5013842

Wire Harness (HVAC), Independent

Bracket Control Head - Neo 1 2014-2021 ProMaster

5013002

g Includes miscellaneous mounting hardware

5012805

Bracket Control Head - Neo 2 / Neo 2+ 2014-2021 ProMaster

*On tie-in systems, Webasto does not control the OE A/C compressor. If installed as tie-in, automatic temperature control is limited. For true automatic temperature control, purchase 5013847 in combination with 5013842 only when building an independent HVAC system.

Neo 1

Neo 2

Neo 2+

42

Sedona / London / Marbella / Ibiza

Kit Contents and Optional Accessories

Refrigerant Hose

Kit P/N

Description

Kits Contents

5013567

A/C Hose Tie-in, Front Mount, #6 and #10 (8 meters)

g High and low pressure refrigerant hoses g Refrigerant hose insulation

5013568

A/C Hose, Tie-in, Rear Mount, #6 and #10 (11 meters)

A/C Hose (RTC, UBC), Independent, Front or Rear Mount, #6 and #10 (14 meters); #8 (15 meters)

5013569

Coolant Hose

Kit P/N

Description

Kit Contents

Coolant Hose, Tie-in/Independent, Front Mount, 5/8 in (11 meters); 3/4 in (3 meters) Coolant Hose, Tie-in/Independent, Rear Mount, 5/8 in (21 meters); 3/4 in (4 meters)

5013573

g Coolant Hose

5013574

Refrigerant Fittings

Kit P/N

Description

Kit Contents

ProMaster/Transit/Sprinter A/C Fittings* Tie-in (includes Tie-in Block)

5013846

g A/C Fittings g Tie-in Block* g Pressure Switches**

5012616

Ford Transit A/C Fittings Kit

5013840

A/C Fittings, Independent, Underbody

5013845

A/C Fittings, Independent, Roof Top

*Tie-in block compatible with RAM ProMaster, Ford Transit, 2019 + model year Sprinters **Independent kits only

Mounting Brackets (optional)

Kit P/N

Description

Kit Contents

Universal Mounting Bracket Sedona, London

5013581

g Includes miscellaneous mounting hardware

Universal Mounting Bracket Ibiza

5013768

ProMaster Bulkhead Mounting Bracket Sedona and London

5013774

Air Distributors (optional)

Kit P/N

Description

62U003AA093 ModulAir 1 Cover, Black* Sedona, London

62U003AA052 ModulAir 1 Ducting Evaporator Outlet, 3.9 in (100 mm) Black*, Sedona, London 62U003AA059 ModulAir 1 Ducting Short, 19.7 in (500 mm) , Black*, Sedona, London 62U003AA057 ModulAir 1 Ducting Long, 39.4 in (1,000 mm) , Black*, Sedona, London 62U003AA061 ModulAir 1 Ducting End, 9.7 in (247 mm), Black*, Sedona, London

*Grey available upon request.

43

Sedona / London / Marbella / Ibiza

Build Your HVAC Kit

To begin configuring your custom kit, start by choosing an option from each of the eight categories below that best fits your vehicle application requirement. Then, contact your Webasto HVAC representative to review your selections and complete your kit build.

Not sure where to start? No problem! Contact your Webasto representative at any time for further assistance.

VAC Basic Kit Contents: Cooling only evaporator unit, air diffuser, condensate hose, TXV & misc. hardware HVAC Basic Kit Contents: Heating & Cooling evaporator unit, air diffuser, condensate hose, coolant pump, coolant valve & fittings, coolant clamps, TXV & misc. hardware

Select Evaporator Basic Kit (Kits Include Basic Air Distributors) 1

Kit P/N

Description

5013974

Tie-in or Independent*, Horizontal Mount

Sedona (VAC) Basic Kit without Thermostat

5013836

London (HVAC) Basic Kit without Thermostat

Tie-in or Independent*, Horizontal Mount

5014052

Marbella (VAC) Basic Kit with Thermostat

Tie-in or Independent, Vertical Mount

5013817

Ibiza (HVAC) Basic Kit with Thermostat

Tie-in or Independent, Vertical Mount

5013838

Thermostat for Sedona & London

Independent Kit*

*Add thermostat 5013838 ONLY if building an independent system with the Sedona & London basic kits.

Note: When building independent systems, a secondary compressor / mount kit must be purchased separately through either Webasto or Customer sourced directly.

Capri Roof Top Kit Contents: Capri Roof Top condenser, filter/dryer (contained within), misc. mounting hardware Universal and Sprinter Underbody Condenser Kit Contents: Underbody condenser, filter/dryer, universal underbody mounting brackets & hardware

Select Condenser (For Independent Systems Only) 2

Kit P/N

Description

62U00025456 Capri Condenser

Independent, Roof Top

5013770

Independent, Underbody

Universal Condenser

5013785

Sprinter Condenser

Independent, Underbody

Select Wiring / Controller 3

Wiring Harnesses & Controller Kit Contents: Controllers, power & ground wiring, signal wiring, relay board (Independent Systems) Additional: Bracket for ProMaster Vans - non-dashboard installment

Kit P/N

Description

5013844

Tie-in

Wire Harness Kit - Neo 1 Controller (VAC)

5013843

Tie-in

Wire Harness Kit - Neo 2 Controller (HVAC)

5013847

Wire Harness Kit - Neo 2+ Controller (HVAC)

Tie-in with Digital Control; Independent*

5013841

Wire Harness Kit - Neo 1 Controller (VAC)

Independent

5013842

Wire Harness Kit - Neo 2 Controller (HVAC)

Independent

Choose one of the following ONLY if the controller will be installed to the left of steering column (within a ProMaster): 5013002 Bracket - control head Neo 1 ProMaster 2014-2021 5012805 Bracket - control head Neo 2 ProMaster 2014-2021 Will also work for Neo 2+ Controller *On tie-in systems, Webasto does not control the OE A/C compressor. If installed as tie-in, automatic temperature control is limited. For true automatic temperature control, purchase 5013847 in combination with 5013842 only when building an independent HVAC system.

44

Sedona / London / Marbella / Ibiza

4 Select A/C Fittings

Refrigerant Fittings Kit Contents: AC fittings solenoid valve, pressure switches (independent systems), tie-in block

Customers are responsible for determining tie-in fittings for all other vehicles.

Kit P/N

Description

5013846

ProMaster/Transit/Sprinter A/C Fittings*

Tie-in (includes Tie-in Block)

5012616

Tie-in (contains OE interface fittings)

Ford Transit A/C Fittings Kit**

5013840

A/C Fittings

Independent, Underbody

5013845

A/C Fittings

Independent, Roof Top

*Tie-in block compatible with RAM ProMaster, Ford Transit, Mercedes Sprinter (2019 MY+). **Combine with 5013846; Ford Transit Prep Package fittings required for Transit vehicles with OE HVAC Prep Package option to use the OE tie-in fittings pre-installed from Ford.

Select A/C Hose 5

Refrigerant Hoses Kit Contents: High & low pressure refrigerant hoses, refrigerant hose insulation

Kit P/N

Description

5013567

Tie-in, Front Mount

A/C Hose, #6 and #10 (8 meters)

5013568

Tie-in, Rear Mount

A/C Hose, #6 and #10 (11 meters) A/C Hose, #6 and #10 (14 meters); #8 (15 meters)

Independent, Front or Rear Mount (RTC, UBC)

5013569

Select Coolant Hose 6

Kit P/N

Description

5013573

Coolant Hose, 5/8 in (11 meters); 3/4 in (3 meters) Tie-in/Independent, Front Mount

5013574

Coolant Hose, 5/8 in (21 meters); 3/4 in (4 meters) Tie-in/Independent, Rear Mount

(Optional) 7

Select Mounting Bracket

Kit P/N

Description

5013581

Sedona, London

Universal Mounting Bracket

5013768

Marbella, Ibiza

Universal Mounting Bracket

5013774

Sedona, London

ProMaster Bulkhead Mounting Bracket*

*High roof only.

8 Select Accessory (Optional)

Kit P/N

Description

62U003AA093 ModulAir 1 Cover, Black*

Sedona, London

62U003AA052 ModulAir 1 Ducting Evaporator Outlet, Black*

Sedona, London

62U003AA059 ModulAir 1 Ducting Short (20 in), Black*

Sedona, London

62U003AA057 ModulAir 1 Ducting Long (40 in), Black*

Sedona, London

62U003AA061 ModulAir 1 Ducting End, Black*

Sedona, London

*Grey available upon request.

45

Sedona / London / Marbella / Ibiza

Product Specifications

Cooling Only Evaporator Units (VAC)

Sedona

Marbella

Part Number (Unit Only)

6245835

62U003FF096E

Mounting

Horizontal

Vertical

Cooling Capacity

32,500 BTU/h (9.5 kW)

31,000 BTU/h (9.0 kW)

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

22 A

20.5 A

Max. Air Flow Evaporator Blower

471 cfm (800 m³/h)

471 cfm (800 m³/h)

Dimensions

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

Weight

14.8 lbs (6.7 kg )

17.6 lbs (8 kg )

Heating & Cooling Evaporator Units (HVAC)

London

Ibiza

Part Number (Unit Only)

62U003CF047EC

62U003CF062E

Mounting

Horizontal

Vertical

Heating Capacity

44,500 BTU/h (13.0 kW)

41,000 BTU/h (12.0 kW)

Cooling Capacity

32,500 BTU/h (9.5 kW)

31,000 BTU/h (9.0 kW)

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

21 A

21.2 A

Max. Air Flow Evaporator Blower

471 cfm (800 m³/h)

471 cfm (800 m³/h)

Dimensions

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

Weight

17 lbs (7.7 kg )

22 lbs (10 kg )

Rooftop Condenser Units

Capri*

Underbody Condenser

Part Number (Unit Only)

62U00025456

62U00025459

35,800 BTU/h (10.5 kW) Rooftop Condenser, Integrated Receiver Dryer

47,800 BTU/h (14.0 kW)

Cooling Capacity

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

18 A

27 A

Dimensions

32.1 x 23.6 x 5.9 in (815 x 600 x 150 mm)

28.5 x 4.1 x 17.7 in (725 x 105 x 450 mm)

Weight

26.5 lbs (12 kg )

13.2 lbs (6 kg )

*This unit does not come with a pressure switch

46

Sedona / London / Marbella / Ibiza

47

Moscow / Kiev

The kit menu items can be combined to build high-capacity independent systems. Choose from heat / cool or cooling-only horizontal ceiling mount evaporator, and rooftop or under-chassis mounted condenser, for a variety of component locations on the vehicle. Accessories such as air distributors and ducting are also compatible within the a la carte items. Our systems were designed for flexibility and ease of installation. They are available through Webasto’s North American sales, installation and service network. HVAC Product Kit Options

Moscow (VAC) Basic Kit

*62U003AA025 (Optional add-on; does not come with kit)

g Cooling only evaporator unit g Condensate hose g TXV & misc. hardware

Part Number: g 5014034 (Moscow Basic Kit)

Kiev (HVAC) Basic Kit

*62U003AA025 (Optional add-on; does not come with kit)

g Heating & cooling evaporator unit g Condensate hose g Coolant pump g Coolant valve and fittings

g Coolant hose clamps g TXV & misc. hardware

Part Numbers: g 5014035 (Kiev Basic Kit)

Kiev and Moscow System Features: n Maximum capacity: - 45,700 BTU/h (13.4 ) cooling

- 39,000 BTU/h (11.4 kW) heating (Kiev only) n Variable temperature control (Kiev only) n 3 speed fan up to 589 cfm airflown n Compact, low profile heating and cooling units < 7 in. height n Quiet, efficient operation

48

Moscow / Kiev

Rear / Front Mount Options Independent System (Moscow VAC & Kiev HVAC)

Optional plenums and covers available

High-performance, twin-fan, Valencia Condenser is lightweight with low noise operation and less than 6 in. height

Optional ModulAir ducting See page 7

System Controller

Kiev HVAC Unit 45,700 BTU/h Cooling 39,000 BTU/h Heating

Auxiliary Compressor

Moscow VAC Unit 45,700 BTU/h Cooling

Optional under body HTC condenser

*Rear mount option shown. Also available to front mount.

Vehicle Integration - Cooling The Kiev HVAC or Moscow VAC operate independent of factory front HVAC and integrated with a dedicated compressor and condenser. Vehicle Integration - Heating Heating is achieved by plumbing the Kiev’s heater core with the engine’s coolant loop. Engine coolant flow is controlled by coolant valve and auxiliary pump.

49

Moscow / Kiev

Kit Contents and Optional Accessories

Evaporators

Kit P/N

Description

Kit Contents

Moscow (VAC) Basic Kit with Thermostat Independent System

5014034

See page 5 for kit content details

Kiev (HVAC) Basic Kit with Thermostat Independent System

5014035

See page 5 for kit content details

Condensers

Kit P/N

Description

Kit Contents

g Valencia RT Condenser g Filter/Dryer (contained within) g Misc. Mounting Hardware g Underbody Condenser g Filter/Dryer g Universal Underbody Mounting Brackets & Hardware

62U00025437 Valencia Roof Top Condenser Independent System

Universal Underbody Condenser Independent Sytem Sprinter Underbody Condenser Independent Sytem

5013770

5013785

Neo Controller Kits & Wiring Harnesses

Kit P/N

Description

Kit Contents

Wire Harness (VAC) Kit, Independent Front Neo 1 Controller Wire Harness (VAC) Kit, Independent Rear Neo 1 Controller Wire Harness (HVAC) Kit, Independent Front Neo 2 Controller Wire Harness (HVAC) Kit, Independent Rear Neo 2 Controller Wire Harness (HVAC) Kit, Independent Rear Neo 2+ Digital Automatic Temperature Controller

5014030

g Controller g Controller Mount Bracket g Power & Ground Wiring g Signal Wiring g Relay Board

5014029

5014028

5014027

5014037

Neo 1

Neo 2

Neo 2+

Refrigerant Hose

Kit P/N

Description

Kits Contents

A/C Hose, Independent, Front Mount, RTC #6 (6 meters), #8 and #12 (8 meters) A/C Hose, Independent, Rear Mount, RTC #6 (4 meters), #8 (15 meters), #12 (14 meters) A/C Hose, Independent, Front or Rear Mount, UBC #6 and #12 (14 meters), #8 (8 meters)

5014033

g High and low pressure refrigerant hoses g Refrigerant hose insulation

5014032

5014031

50

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