AVIX Brochure

CAT.AVIXBROCHURE.4/25

SUMIDIA Coated Endmill for CFRP Machining AVIX Endmills for Aerospace Parts

Cross-nick shape and sharp diamond coating! High-efficiency & high-quality machining of CFRP!

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SUMIDIA Coated Endmill for CFRP Machining AVIX

¢ Features The use of a composite cross-nick shape reduces cutting resistance and achieves high-efficiency & stable machining.

The sharp cutting edge and uniform film thickness on the long cutting edge achieves high quality and long tool life.

¢ Composite Cross-Nick Shape

¢ Sharp Cutting Edge

¢ Uniform thickness diamond coating

AVIX

Conventional

.004in

Cutting Edge Length

Large and small compound nick-shape achieves stable machining with low reisistance

A new coating process provides sharp cutting edges with high quality

Uniform thickness coating for stable tool life

¢ Cutting Performance

AVIX

Conventional (Right-Hand Helix End Mill)

800

800

600

600

400

400

200

200

0

0

-200

-200

-400

-400

びびり無く、安定

-600

-600

-800 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

-800 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

Machining Time (sec)

Machining Time (sec)

Workpiece Material: CFRP (Thickness: .374") Tool: AVIX510000-R03 (Diameter: ø10, 5 flute) Cutting Conditions: vc=655 SFM, vf=79.740 IPR, Dry, Cutting

Suppresses chattering, achieves stable machining

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SUMIDIA Coated Endmill for CFRP Machining AVIX

45°

Sharp Corners

SUMIDIA Coating

*for h6 tolerance, refer to chapter N of the general catalog

Side Milling

Slot Milling

Helical Milling

Ramping

Twist Angle

Spot Facing

Groove Finishing

Face Milling

Cut-Off

Fig 1

APMX

LF

RE

¢ Body Dimensions

Flute Dimensions ( mm /inch)

Diameter DC

Corner Radius RE

Cutting Edge Length APMX

Overall Length LF

Shank Diameter DMM # of Flutes Fig

Catalog Number

Stock

AVIX 404000-R03 AVIX 506000-R03 AVIX 508000-R03 AVIX 510000-R03 AVIX 612000-R03 AVIX 403175-R03 AVIX 506350-R03 AVIX 509525-R03 AVIX 612700-R03

4.0 6.0 8.0

0.3 0.3 0.3 0.3 0.3

12 18 24 30 36

60 70 80 80 90

4 6 8

4 5 5 5 6 4 5 5 6

1 1 1 1 1 1 1 1 1

        

10.0 12.0 .125 .250 .375 .500

10 12

.012 .012 .012 .012

0.394 0.748 1.102 1.535

2.362 2.756 3.150 3.543

.125 .250 .375 .500

Material: DCT30X

 : Worldwide Warehouse Item

¢ Identification Code

Type AVIX 6 12700 - R03 # of Flutes Diameter Corner Radius

¢ Recommended Cutting Conditions

DC ( mm /inch) Workpiece Conditions

CFRP Dry

Rotation Speed (min -1 ) 12,000 10,600

Cutting Speed vc (SFM)

Feed Rate fz (IPR)

4.0 6.0 8.0

.003 - .007 .004 - .007 .005 - .010 .006 - .012 .007 - .015 .004 - .008 .006 - .012 .008 - .016

490 655 655 655 655 655 655 655

8,000 6,400 5,300

10.0 12.0 .125 .250 .375

12,000 395 .003 - .007

10,000 6,700

.500 5,000

1. If the workpiece or machine produces vibration or abnormal noises, change the cutting conditions according to the situation. 2. If the rotation speed of your machine does not reach the recommended speed, use the maximum rotation speed.

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■ 推奨切削条件 SUMIDIA Coated Endmill for CFRP Machining AVIX

¢ Application Examples

CFRP Aircraft Parts (Cutting) Compared to conventional products Efficiency increased by 3x

CFRP Aircraft Parts (Trimming)

Compared to other company's products Tool Life increased by 1.7x

132 165

0 33 99 66

Competitor

AVIX

Tool: AVIX510000-R03 (ø10, 5 flute) Workpiece Material: CFRP (Thickness: 0.50 in) Cutting Conditions: vc=655 SFM, vf=78.74 IPR (Conventional Product: 23.62 IPR), ap=0.50", Dry

Tool: AVIX506000-R03 (ø6, 5 flute) Workpiece Material: CFRP (Thickness: 0.25 in) Cutting Conditions: vc=655 SFM, vf=78.74 IPR, ap=0.25", ae=.039", Dry, Upcut

Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143

Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377

Sumitomo Electric Carbide, Inc. Headquarters

Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151

Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050

1001 Business Center Drive Mount Prospect, IL 60056 Phone: (847) 635-0044 www.sumicarbide.com

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