CAT.AVIXBROCHURE.4/25
SUMIDIA Coated Endmill for CFRP Machining AVIX Endmills for Aerospace Parts
Cross-nick shape and sharp diamond coating! High-efficiency & high-quality machining of CFRP!
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SUMIDIA Coated Endmill for CFRP Machining AVIX
¢ Features The use of a composite cross-nick shape reduces cutting resistance and achieves high-efficiency & stable machining.
The sharp cutting edge and uniform film thickness on the long cutting edge achieves high quality and long tool life.
¢ Composite Cross-Nick Shape
¢ Sharp Cutting Edge
¢ Uniform thickness diamond coating
AVIX
Conventional
.004in
Cutting Edge Length
Large and small compound nick-shape achieves stable machining with low reisistance
A new coating process provides sharp cutting edges with high quality
Uniform thickness coating for stable tool life
¢ Cutting Performance
AVIX
Conventional (Right-Hand Helix End Mill)
800
800
600
600
400
400
200
200
0
0
-200
-200
-400
-400
びびり無く、安定
-600
-600
-800 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
-800 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Machining Time (sec)
Machining Time (sec)
Workpiece Material: CFRP (Thickness: .374") Tool: AVIX510000-R03 (Diameter: ø10, 5 flute) Cutting Conditions: vc=655 SFM, vf=79.740 IPR, Dry, Cutting
Suppresses chattering, achieves stable machining
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SUMIDIA Coated Endmill for CFRP Machining AVIX
45°
Sharp Corners
SUMIDIA Coating
*for h6 tolerance, refer to chapter N of the general catalog
Side Milling
Slot Milling
Helical Milling
Ramping
Twist Angle
Spot Facing
Groove Finishing
Face Milling
Cut-Off
Fig 1
APMX
LF
RE
¢ Body Dimensions
Flute Dimensions ( mm /inch)
Cutting Edge Length APMX
Overall Length LF
Shank Diameter DMM
Diameter DC
Corner Radius RE
Catalog Number
Stock
# of Flutes Fig
AVIX404000-R03 AVIX506000-R03 AVIX508000-R03 AVIX510000-R03 AVIX612000-R03 AVIX403175-R03 AVIX506350-R03 AVIX509525-R03 AVIX612700-R03
4.0 6.0 8.0
0.3 0.3 0.3 0.3 0.3
12 18 24 30 36
60 70 80 80 90
4 6 8
4 5 5 5 6 4 5 5 6
1 1 1 1 1 1 1 1 1
10.0 12.0 .125 .250 .375 .500
10 12
.012 .012 .012 .012
0.394 0.748 1.102 1.535
2.362 2.756 3.150 3.543
.125 .250 .375 .500
Material: DCT30X
: Worldwide Warehouse Item
¢ Identification Code
Type AVIX 6 12700 - R03 # of Flutes Diameter Corner Radius
¢ Recommended Cutting Conditions
DC ( mm /inch) Workpiece Conditions
CFRP Dry
Rotation Speed (min -1 ) 12,000 10,600
Cutting Speed vc (SFM)
Feed Rate fz (IPR)
4.0 6.0 8.0
.003 - .007 .004 - .007 .005 - .010 .006 - .012 .007 - .015 .004 - .008 .006 - .012 .008 - .016
490 655 655 655 655 655 655 655
8,000 6,400 5,300
10.0 12.0 .125 .250 .375
12,000 395 .003 - .007
10,000 6,700
.500 5,000
1. If the workpiece or machine produces vibration or abnormal noises, change the cutting conditions according to the situation. 2. If the rotation speed of your machine does not reach the recommended speed, use the maximum rotation speed.
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■ 推奨切削条件 SUMIDIA Coated Endmill for CFRP Machining AVIX
¢ Application Examples
CFRP Aircraft Parts (Cutting) Compared to conventional products Efficiency increased by 3x
CFRP Aircraft Parts (Trimming)
Compared to other company's products Tool Life increased by 1.7x
132 165
0 33 99 66
Competitor
AVIX
Tool: AVIX510000-R03 (ø10, 5 flute) Workpiece Material: CFRP (Thickness: 0.50 in) Cutting Conditions: vc=655 SFM, vf=78.74 IPR (Conventional Product: 23.62 IPR), ap=0.50", Dry
Tool: AVIX506000-R03 (ø6, 5 flute) Workpiece Material: CFRP (Thickness: 0.25 in) Cutting Conditions: vc=655 SFM, vf=78.74 IPR, ap=0.25", ae=.039", Dry, Upcut
Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143
Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377
Sumitomo Electric Carbide, Inc. Headquarters
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151
Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050
1001 Business Center Drive Mount Prospect, IL 60056 Phone: (847) 635-0044 www.sumicarbide.com
CAT.AVIXBROCHURE.4/25
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