Voltea ROI Feature - Kalida Manufacturing

ROI FEATURE

Voltea's CapDI ©

Supplier for Major Auto Manufacturer Saves Thousands of Dollars with Disruptive Water Purification Technology

A s w i t h mo s t p r o c e s s wa t e r a p p l i c a t i o n s , h i g h e l e c t r i c a l c o n d u c t i v i t y ( E C ) c a n b e a c ommo n i s s u e t h a t c a u s e s s i g n i f i c a n t d ama g e t o e q u i pme n t . K a l i d a Ma n u f a c t u r i n g , l o c a t e d i n K a l i d a , Oh i o , h a s b e e n s u p p l y i n g h i g h - q u a l i t y p a r t s f o r a ma j o r No r t h Ame r i c a n a u t o ma n u f a c t u r e r f o r o v e r t wo d e c a d e s . T h e f a c i l i t y , h owe v e r , wa s l o s i n g mo n e y t o c omp o n e n t s d ama g e d b y h i g h E C l e v e l s i n t h e i r wa t e r , wh i c h c o n t r i b u t e d t o d own t i me , i n c r e a s e d ma i n t e n a n c e a n d a d d e d o p e r a t i o n a l c o s t s . T h e ma n u f a c t u r e r o p t e d t o r e l y o n a n o n - t r a d i t i o n a l wa t e r p u r i f i c a t i o n t e c h n o l o g y t o t u n a b l y r emo v e t h e E C - a s o l u t i o n i t h a d l o n g n e e d e d b u t wa s u n awa r e o f i t s e f f i c a c y . K A L I D A M A N U F A C T U R I N G Kal ida, OH U.S.A RO I PAYBACK : $ 3 7 , 000 ANNUAL LY I N REPL ACEMENT PART S

T H E C H A L L E N G E :

DAMAG E D EQU I PME N T L E AD S TO H I GH CO S T S

T h e f e e d wa t e r r u n n i n g t h r o u g h b o t h o f K a l i d a Ma n u f a c t u r i n g ’ s c o o l i n g l o o p s h a d h i g h e l e c t r i c a l c o n d u c t i v i t y l e v e l s wh i c h we r e c a u s i n g p r i ma r y s i d e c omp o n e n t s t o l e a k c u r r e n t t h r o u g h wa t e r , g e n e r a t i n g h e a t a n d d ama g i n g e q u i pme n t . T h i s wa s n o t o n l y d e c r e a s i n g e f f i c i e n c i e s f o r K a l i d a , b u t i n c r e a s i n g ma i n t e n a n c e a n d c a u s i n g a n n u a l o p e r a t i o n a l a n d e q u i pme n t c o s t s t o e s c a l a t e . F e e d wa t e r E C i n b o t h c o o l i n g l o o p s wo u l d r a n g e a n y wh e r e f r om 1 6 6 9 t o 1 8 4 4 µ S , wh i c h wa s s i mp l y t o o h i g h , a s t h e ma x i mum s u g g e s t e d l e v e l o f E C i s 1 1 0 0 µ S . T h e f a c i l i t y c o u l d n ’ t a f f o r d t o c o n t i n u e o p e r a t i n g w i t h t h o s e E C l e v e l s a s i t wa s c o s t i n g a n a v e r a g e o f $ 3 7 , 0 0 0 a n n u a l l y t o r e p l a c e d ama g e d p a r t s . W i t h o u t a n y k i n d o f wa t e r f i l t r a t i o n s y s t em p r e s e n t , t h e e q u i pme n t wa s b u r n i n g o u t a n d t h e ma n u f a c t u r e r n e e d e d t o f i n d a s o l u t i o n f a s t .

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