Magnetic Lifters Product range
Serving leading names in industry:
NSK
Yaskawa
Ford
TATA
JCB
Perkins
Caterpillar
Corus
The Eclipse Magnetics Difference
Standard or made to order products (application specific).
Group buying power for raw materials.
Flexible approach for requirements from one off to multiple quantities.
Large stock holding / warehousing capability.
Full in-house manufacturing facilities.
Scheduling orders for call-off (JIT).
Experienced staff with in-depth knowledge of material compositions.
Multiple in-house testing facilities from factory to warehouse.
Bespoke UK centric Technical and Engineering teams.
Sector-wide application and industry experience.
Process Efficiency Improvements
Ultimate speed & efficiency combined with total safety
Eclipse Magnetics’ lifters are based on fail-safe magnetic technology. Ideally used for precision lifting and moving heavy steel stock. Magnetic lifting technology delivers world class results when handling ferrous loads compared to traditional methods such as slings, chains, hooks and grabs.
Other benefits of Magnetic Lifters include:
Increased number of lifts per hour simple on-off operation, engages the load in seconds
Simple, easy use ready to use in minutes, simple, safe operation
Total safety incorporates numerous fail-safe mechanisms
Precision lifting magnetic lifting systems provide a greater lift control
Single person or automated use complete safety, minimal training, labour efficient
Zero running costs permanent magnetic technology does not require a sustained power source
Optimise storage space
No load damage protects the product finish, ideal for painted or coated surfaces
floor space optimised as access only required to one lifting face
Total safety - the safest way to lift ferrous loads
Operation safety is the foremost consideration in the design of all our magnetic lifters. Permanent magnetic technology with built in fail-safe mechanisms and a 3:1 Working Load Limit (WLL) ensures complete safety for all operations.
All our lifters comply with: • The Supply of Machinery (Safety) Regulations 2008 • The Electrical Equipment (Safety) Regulations 2016 • The Electromagnetic Compatibility Regulations 2016 • Lifting Equipment Regulations 1998 (LOLER) • Provision and Use of Work Equipment Regulations 1998 (PUWER) • ASME BS30.20-2010.
Magnetic Lifter Applications Optimising process efficiency in diverse applications
Raw Materials
Manufacturing
Our lifting and handling systems are widely used for handling raw materials in primary production stages, such as:
Maximum efficiency combined with total safety are key requirements for demanding manufacturing applications. Our products are widely used in:
• Steel stockholders • Steel production
• Steel fabrication shops • Forgings and castings • Tin products • Coil handling • Slab and plate transfer • Profile picking
• Yellow goods manufacture • Feed conveyors • Digger blades • Assembly lines • Machine shops • Mould making • Bearing manufacture • Canned food lines • Paint cans • Jar handling systems • Tin can manufacture • Turbo manufacture • Springs • Brake manufacture • Engine block manufacture
Ultralift E Cost-effective choice for high performance lifting
Technical Data
H
G
E
D
B
C
F
A
Flat Section
Round Section
Self Weight
Thickness Min.
Length Max.
Diameter Max.
Dimensions (mm)
WLL*
WLL*
Part Number
Units Per Pack
ABCDE FGH kg
kg
mm mm kg
mm
ULE0100 131 91 65 75 124 185 45 32
3
100
15
1000
50
80
1
ULE0300 202 157 95 95 169 253 63 46
10
300
20
1500
150
100
1
ULE0600 283 248 120 118 220 280 90 61
23
600
30
2000
300
140
1
ULE1000 350 308 136 140 269 310 110 79
39
1000
40
2500
500
180
1
* Working Load Limit. ** Do not operate at maximum length and maximum diameter on the same item. ALWAYS work within WLL stated.
• Transform your Lifting solutions with our brand new to market, cost-effective Ultralift E Magnetic Lifter • Guaranteed 3:1 Working Load Limit (WLL) at competitive prices • Large stock holding/warehousing capability for fast delivery • Bespoke UK centric Technical and Engineering teams for product support and servicing requirements
Ultralift Plus Our Premier range of magnetic lifters for ultimate lifting performance
Primary Safety
Lifting Eye – once the lifting eye is under tension with the load a safety mechanism locks the handle ensuring that the raised load cannot be released either deliberately or accidentally.
• The premier manually switchable magnetic lifter • Provides fast and efficient lifting • A range of built in safety features • Guaranteed 3:1 Working Load Limit (WLL)
No Running Costs - No power required.
Secondary Safety
Safety Button - A safety catch locks the handle in the “on” position. This prevents any accidental release of the load once engaged.
Handle - After releasing the safety mechanisms, the magnet can be released easily, by using one hand.
Space Saving - Access only required to the load’s top face allowing more efficient use of storage and handling areas.
Primary Safety
Safety Shim – Ultralift Plus is the only lifter to be supplied with a “Safety Shim.” This allows pre-testing of the load, irrespective of weight, material type/thickness and surface condition.
Technical Data
F
H
E
G
D
A
C
B
Flat Section
Round Section
Self Weight
Thickness Min.
Length Max.
Diameter Max.
Length** Max
Dimensions mm
WLL *
WLL
Product
kg
kg
mm mm kg
mm mm A B C D E
F
G H
4
125 250 500
20 25 30 45
200
1500 50
1500 101 155 69 74 64 152 34 27 1500 155 214 92 96 96 218 51 40 2000 224 300 122 128 124 266 63 49 3000 260 359 176 174 140 382 71 55
UL0125+ UL0250+ UL0500+ UL1000+
11 27 63
1500 100 300 2000 200 400 3000 400 450
1000
* Working Load Limit ** Do not operate at maximum length and maximum diameter on the same item. ALWAYS work within WLL stated.
Ultralift TP
The choice for safe lifting of Thin Plate and sheet materials
• Permanent magnetic lifter for the safe lifting of thin plate and sheet pressings • Guaranteed lifting of single plates • Simple, quick operation
Technical Data
F
E
D
B
C
A
Material Thickness
Dimensions mm
5mm
6mm
8mm
10mm
Self Weight
Length Max.
Length Max.
Length Max.
Length Max.
WLL*
WLL *
WLL*
WLL*
Product
kg
kg 75
mm kg
mm kg
mm kg
mm A B C D E F
TP150 TP300
8
1500 2000
100 1500 150 1500 200 1500 202 150 101 74 126 181 200 2000 300 2000 400 2000 352 300 101 74 126 181
15
150
* Working Load Limit. ** Do not operate at maximum length and maximum diameter on the same item. ALWAYS work within WLL stated.
Inspection, Servicing, Maintenance & Certification
Inspection
All Magnetic Lifters should be periodically checked to ensure they are in good working order and to ensure the equipment always complies with PUWER & LOLER regulations, ASME B30.20 and local H&S advice. Should the data plates become detached or damaged please contact your supplier immediately for replacement plates as they provide key information on the product detail such as WLL (Working Load Limit) / SWL (Safe Working Load).
Eclipse Magnetics’ ServiceCare & Maintenance
We believe servicing costs should be affordable for your Magnetic Lifter, which is why we offer ServiceCare, an easy way to ensure your Magnetic Lifter is in full working order and has all the correct certifications. There are two different options:
1. On-site visit by an Eclipse Magnetics’ fully trained Engineer. 2. At an Eclipse Magnetics’ Service Centre (Includes Annual Lifter Test option) and repairs.
All Magnetic Lifters should be ideally serviced every 6 months by a trained professional. The chart below shows our recommended servicing and maintenance schedule which must include an Annual Lifter Test.
Frequency
Operation
Daily
Weekly Monthly Annually
✔
Inspect pole feet for damage
✔ ✔
Inspect lifting eye for damage and security Safety mechanism operation (if applicable)
✔
Inspect data plates for damage
✔
Proof test WLL / SWL
The magnetic performance of each lifter must be checked annually. The Annual Lifter Test that Eclipse Magnetics provides includes the following:
✔ Visual Inspection ✔ Estimated & Actual kgs Pull Force Test (WLL / SWL proof test check) ✔ Appraisal of Installations & Applications ✔ Issue of Test Certification (where applicable) ✔ Submittal of a full report including any recommendations
With our ServiceCare packages, you can be rest assured that your Magnetic Lifter is in full working order and have the correct certifications to comply with all required regulations.
Our Other Magnetic Technology Products In addition to our magnetic lifters range, Eclipse Magnetics manufacture a wide range of high performance magnetic products for diverse applications.
Sub-Micron Magnetic Filtration for Industrial Fluids
Magnetic Workshop Aids
Workholding Systems
Magnetic Materials & Assemblies
Foreign Body Removal & Separation Systems
Heating System Filters
Eclipse Magnetics Worldwide Europe Atlas Way Sheffield
Americas 442 Millen Road, Unit 9, Stoney Creek Ontario, L8E 6H2, Canada T +1 905-664-5585 F +1 905-664-7090 sales@eclipsetoolsinc.com
China No. 168 Chengjian Road Minhang District
S4 7QQ England
Shanghai PR China
T +44 (0)114 225 0600 F +44 (0)114 225 0610 sales@eclipsemagnetics.com
T +86 21 6434 8600 *150 F +86 21 6434 6488 szhou@eclipsemagnetics.com
A Spear & Jackson Company
While every effort has been made to ensure the accuracy of the information in this publication please note that specifications may change without notice.
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