2M Series Assembly Instructions CONTACT INSERTION, CONT. 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn’t dragged back with the tool. Repeat operation
6. Reassemble plug or receptacle hardware slide forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direction that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires.
5. After all contacts are inserted, fill any empty cavities with wire sealing plugs.
with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows.
CAUTION: when inserting or removing contacts, do not spread or rotate tool tips. CONTACT REMOVAL
3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on contact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90° and reinsert.) Removal of contacts with metal tool.
2. Use proper plastic or metal
1. Remove hardware from plug or
removal tool for corresponding contact. Slide correct size tool over wire insulation.
receptacle and slide hardware back along wire bundle.
Use white end of plastic tool fo removal of contacts.
ATTACHMENT RING FITS UNDER JAM NUT
ATTACHMENT RING FITS UNDER JAM NUT
RECEPTACLE CONNECTOR STYLE 07 PANEL
RECEPTACLE CONNECTOR STYLE 07 PANEL
SMALL RING
SMALL RING
CONNECTOR
CONNECTOR
SCREW
SCREW
JAM NUT
JAM NUT
PROTECTION COVER
PROTECTION COVER
CAP ATTACHMENT TO JAM NUT RECEPTACLE
CAP ATTACHMENT TO PANEL
ATTACHMENT RING FITS UNDER JAM NUT
RECEPTACLE CONNECTOR STYLE 07 PANEL
ATTACHMENT RING FITS UNDER JAM NUT
SMALL RING
RECEPTACLE CONNECTOR STYLE 07 PANEL
CONNECTOR
SCREW
SMALL RING
CONNECTOR
SCREW
JAM NUT
JAM NUT
PROTECTION COVER
Solid Ring
Small Ring for Attaching Receptacle Covers to a Panel with a Screw
PROTECTION COVER
CAP ATTACHMENT TO CABLE ASSEMBLY
REMOVABLE CAP ATTACHMENT TO CABLE
INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION
INSTALL SPLIT RING OVER CABLE JACKET
INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION
INSTALL SPLIT RING OVER CABLE JACKET
Solid Ring
Large Split Ring designed for
PLUG COVER SHOWN
PLUG COVER SHOWN
attaching covers to cables
#4-40 FILL HD SCREW
#4-40 LOCKNUT AND SPLIT WASHER
#4-40 FILL HD SCREW
J 104
#4-40 LOCKNUT AND SPLIT WASHER
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION
INSTALL SPLIT RING OVER CABLE JACKET
INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION
INSTALL SPLIT RING OVER CABLE JACKET
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