CAT.RSEBROCHURE.11/25
High-Ef ciency and High-Rigidity Radius Milling Cutter
Wave Radius Mill RSE
High-Efficiency Machining of Stainless Steel and Exotic Alloys
4-cornered (Ground Type) 8-cornered (M Class)
Ground Type and M Class Inserts
Wave Radius Mill RSE S eries
Exotic Alloy
Stainless Steel
¢ Features
D High-efficiency / high-rigidity radius cutter Wide insert seat surface design is capable of high-efficiency machining of materials such as stainless steel. The wide contact area promotes excellent durability which makes the RSE cutter ideal for aerospace applications like turbine blade roughing. D Lineup of ground type and M class inserts In addition to ground type 4-cornered inserts, the lineup includes
highly economical M Class 8-cornered inserts. D Uses new grades for exotic alloy machining
The newly developed ACS2500 and ACS3000 grades are used for stable and long tool life when machining exotic alloys such as titanium alloys, Ni-based heat-resistant alloys and stainless steel. ¢ Optimized connection surface design allows for the same body to be used with multiple inserts
¢ High-rigidity clamp design Wide Insert Seat Surface Design
4-cornered RPHT Installed
8-cornered RPMT/RDMT Installed
Ground 4-cornered insert and M Class 8-cornered insert can be used on the same body Connection Surface Connection Surface
¢ Product Range
Number in DD shows the number of teeth
Inch Arbor Inch Arbor
Max. Diameter ( mm ) ø25 ø32 ø40 ø42 ø50 ø52 ø63 ø80
Type
Product Code
RSE10000RS SS RSE12000RS SS RSE12000R SS Inch Arbor
5 4
6
Shell
8 8
4 5 6 5
6
RSE10000E SS
Shank
2 3 3 4
¢ Ramping / Helical Milling Upper Limit
Ramping
Helical Milling
Precautions for Helical Milling D Above the max. machining diameter, the center uncut portion removed by traverse cutting with the same cutter. D Below the minimum machining diameter, the center uncut portion cannot be removed with the same cutter.
Pitch
Pitch
ap
RMPX
DCX
DCX Work Diameter
DCX
Work Diameter
Max Diameter
Ramping
Helical Milling
Insert Cat No.
Max. Ramping Angle RMPX (°)
Max. Machining Dia.
Standard Diameter
Min Machining Diameter
DCX ( mm )
Max Pitch
Max Pitch
Max Pitch
4.6 2.8 1.9 1.3 3.4 3.1 2.3 2.2 1.6 1.1
1.913 2.465 3.094 3.882 3.094 3.252 3.882 4.039 4.906 6.244
0.189 0.181 0.154 0.134 0.236 0.236 0.236 0.236 0.209 0.189
1.598 2.150 2.780 3.567 2.701 2.858 3.488 3.646 4.512 5.850
0.130 0.114 0.102 0.098 0.177 0.173 0.161 0.161 0.154 0.146
1.429 1.980 2.610 3.398 2.457 2.614 3.244 3.402 4.268 5.606
0.055 0.055 0.055 0.055 0.063 0.063 0.063 0.063 0.063 0.063
ø25 ø32 ø40 ø50 ø40 ø42 ø50 ø52 ø63 ø80
R SS T10…
R SS T12…
2
¢ Grade Features Wave Radius Mill RSE S eries
Exotic Alloy
Stainless Steel
New PVD Coating Features
Coating Thickness (μm)
PVD
Material
Grade
Features
The carbide substrate offers excellent wear resistance and adhesion resistance while the coating provides excellent chipping resistance, resulting in outstanding performance especially when machining titanium alloys The tough carbide substrate and coating with excellent chipping resistance results in outstanding stability when machining titanium alloys, heat-resistant alloys and stainless steel
Ultra-fine grain B added coating · New AlTiBN coating results in an ultra-fine coating composition, providing strength and toughness · Outstanding chipping resistance and wear resistance
ACS2500 3
200nm
Coating Layer
Exotic Alloy
Cross Section of Cutting Edge Coating TEM Image
Stainless Steel
ACS3000 3
High Adhesion Strength Coating adhesion significantly increased for twice or more the conventional chipping resistance
Carbide substrate
¢ Grade Application Range The newly developed grades ACS2500 and ACS3000 are ideal for machining titanium alloys, heat-resistant alloys and stainless steel is now available! Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
¢ Chipbreaker Shape Material
M Stainless Steel, S Exotic Alloy Applications Ranging from general-purpose to roughing Features Standard
G Type
Exotic Alloy
ACS2500
P
Stainless Steel
Chipbreaker
Exotic Alloy
ACS3000
P
Stainless Steel
Cutting Edge Cross Section
The letters “C” and “P” at the end of each grade indicate the coating type. C : CVD P : PVD
15°
¢ Cutting Performance
ACS2500 ACS3000 After 20 minutes of cutting time
භ Compared to other companies' products Double
භ
ࡵ
.008
More Than 1.5x
ࡵ
.006
භ භ
භ
භ
භ
.004
ࡵ
භ භ භ
Competitor B
ࡵ ࡵ ࡵ ࡵ ࡵ ࡵ ࡵ
Competitor B ◆ ACS2500 භ ACS3000 භ
භභභභ භ භභ භ භ භභභභ භ භ
.002
0
10
20
30
40
Cutting Time (Minutes)
Compared to conventional and competing products, this product offers superior wear resistance and a lifespan that is 1.5 times longer.
Machine: Vertical Machining Center BT40 Material: Ti-6Al-4V Tool: RSE12050RS05 Insert: RPHT1204M0EN-G Cutting Conditions: v c = 230 SFM, f z = .0098 IPR a p = .0787" a e = 1.1811" Wet
ACS3000 After 8 minutes of cutting time
More than 1.4 times Compared to other companies' products
.016
භ
◆ ࢃ
.012
භ
◆ ࢃ
.008
◆ ࢃ
භ
Conventional Tool
Competitor C
◆ ◆ ࢃ ࢃ
භ භ භ
Conventional products ɷ Competitor B ◆ ACS3000 ●
.004
භ
◆ ࢃ භ
5
10
15
20
0
Cutting Time (Minutes)
Compared to conventional and competing products, it offers superior resistance to chipping and a lifespan that is 1.4 times longer or more.
Machine: Vertical Machining Center BT40 Material: 718 Inconel (44HRC) Tool: RSE12050RS05 Insert: RPHT1204M0EN-G Cutting Conditions: v c = 130 SFM f z = .0118 IPR a p = .0787 a e = 1.1811 Wet
3
Wave Radius Mill RSE10000RS
Exotic Alloy
Stainless Steel
.055” / 1.4mm
.197” / 5mm
Radial
-5°
Rake Angle
Axial
4°
4-cornered
8-cornered
KWW DCB DCFMS
Fig 1
D2 D1 DC
DCX
¢ Shellmill 10000
Dimensions ( mm )
Weight (kg)
Max. Dia. Dia.
Boss Height Hole Dia. Keyway Width Keyway Depth Mounting Depth Bolt
Bolt Number of Teeth D2
Cat. No.
Fig
DCX DC DCSFMS LF DCB KWW KDP CBDP D1
RSE10040RS05 RSE10050RS06
5 6
0.16 1 0.27 1
40 50
30 40
33 40
40 40
16 22
8.4
5.6 6.3
18 20
14 18
9
10.4
11
Inserts are sold separately.
¢ Identification Code RSE 10 040 R S 05 Series Insert Size Dia. ( mm ) Feed Direction Metric Bore Number of Teeth
¢ Parts
Detachable Wrench Anti-seize Cream
Flat Insert Screw
Handle Grip
Bit
BFTX03584IP 3.0 HPS1015 TRB15IP SUMI-P Recommended Tightening Torque (N·m)
¢ Insert
Dimensions (inch / mm )
Grade Classification Coated Carbide
High-speed/Light Medium Cutting Roughing
Process
Fig 1 4 Cornered Insert
Fig 2 8 Cornered Insert
Fig 3 8 Cornered Insert
Inscribed Circle IC
Thickness S
Relief Angle
Cat. No.
Fig
15°
11°
11°
S
S
IC
IC
S
IC
.394 / 10 .156 / 3.96 11° 1 .394 / 10 .156 / 3.96 11° 2 .394 / 10 .156 / 3.96 15° 3
RPHT10T3M0EN-G RPMT10T3M0EN-G RDMT10T3M0EN-G
: worldwide warehouse item
¢ Recommended Cutting Conditions
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Material
Hardness Chipbreaker
Grade
ISO
Q Q
Heat-Resistant Alloy
G G
85 - 180 105 - 320 380 - 630 350 - 560 410 - 685
.006 - .014" ACS2500/ACS3000 .006 - .014" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000
S Exotic Alloy
Ti Alloy
430 Stainless and Others (Martensitic/Ferritic) 200HB G 403 Stainless and Others (Martensitic/Hardened) 240HB G
Stainless Steel
M
304 Stainless, 316 Stainless (Austenitic)
180HB G
· The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). · For slot milling, calculate the feed rate at around 70% of the above values. · The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
4
Wave Radius Mill RSE12000RS
Exotic Alloy
Stainless Steel
Radial
-5°
.067” / 1.7mm
.236” / 6mm
Rake Angle
Axial
4°
4-cornered
8-cornered
DCFMS
Fig 1
KWW DCB
D2 D1 DC
DCX
¢ Shellmill 12000
Dimensions ( mm )
Weight (kg)
Max. Dia.
Dia.
Boss Height Hole Dia. Keyway Width Keyway Depth Mounting Depth Bolt
Bolt Number of Teeth D2
Cat. No.
Fig
DCX DC DCSFMS LF DCB KWW KDP CBDP D1
RSE12040RS04 RSE12042RS04 RSE12050RS05 RSE12050RS06 RSE12052RS05 RSE12063RS06 RSE12080RS08 RSE12080R08
4 4 5 6 5 6 8 8
0.15 1 0.17 1 0.24 1 0.23 1 0.26 1 0.47 1 0.89 1 0.90 1
40 42 50 50 52 63 80 80
28 30 38 38 40 51 68 68
33 33 41 41 41 50 55 55
40 40 40 40 40 40 50 50
16 16 22 22 22 22 27
8.4 8.4
5.6 5.6 6.3 6.3 6.3 6.3
18 18 20 20 20 20 22 22
13.5
9 9
14 18 18 18 18 20 20
10.4 10.4 10.4 10.4 12.4 12.4
11 11 11 11 14 14
* *
7 7
25.4
Inserts are sold separately. For mounting the ø80mm sized cutters marked with * to an arbor, use a JIS B1176 hexagonal socket bolt (M12 x 30 to 35mm).
¢ Identification Code RSE 12 050 R S 05 Series Insert Size Dia. ( mm ) Feed Direction Metric Bore Number of Teeth
¢ Parts
Detachable Wrench Anti-seize Cream
Flat Insert Screw
Handle Grip
Bit
Recommended Tightening Torque (N·m)
BFTX04095IP 3.0 HPS1015 TRB15IP SUMI-P
¢ Insert
Dimensions ( inch / mm )
Grade Classification Coated Carbide
High-speed/Light Medium Cutting Roughing
Process
Fig 1 4 Cornered Insert
Fig 2 8 Cornered Insert
Fig 3 8 Cornered Insert
Inscribed Circle IC
Thickness S
Relief Angle
Cat. No.
Fig
15°
11°
11°
S
S
IC
IC
S
IC
1 2 3
.472 / 12 .187 / 4.76 .472 / 12 .187 / 4.76 .472 / 12 .187 / 4.76
11° 11° 15°
RPHT1204M0EN-G RPMT1204M0EN-G RDMT1204M0EN-G
: worldwide warehouse item
¢ Recommended Cutting Conditions
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Material
Hardness Chipbreaker
Grade
ISO
Q Q
Heat-Resistant Alloy
G G
85 - 180 105 - 320 380 - 630 350 - 560 410 - 685
.006 - .014" ACS2500/ACS3000 .006 - .014" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000
S Exotic Alloy
Ti Alloy
430 Stainless and Others (Martensitic/Ferritic) 200HB G 403 Stainless and Others (Martensitic/Hardened) 240HB G
Stainless Steel
M
304 Stainless, 316 Stainless (Austenitic)
180HB G
· The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). · For slot milling, calculate the feed rate at around 70% of the above values. · The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
5
Wave Radius Mill RSE10000RS
Exotic Alloy
Stainless Steel
Radial
0° 4°
.055” / 1.4mm
.197” / 5mm
Rake Angle
Axial
4-cornered
8-cornered
Fig 1
LH
LF
¢ Endmill
Dimensions ( mm )
Weight (kg)
Max. Dia.
Dia. DC
Shank
Diameter
Head Overall Length Number of Teeth LH LF
Fig
Cat. No.
DCX
DMM DN
2 3 3 4
0.40 1 0.39 1 0.68 1 0.67 1
25 25 32 32
15 15 22 22
25 25 32 32
20.3 20.3 27.1 27.1
50 50 50 50
130 130 130 130
RSE10025E02 RSE10025E03 RSE10032E03 RSE10032E04
Inserts are sold separately.
¢ Parts Flat Insert Screw Wrench Anti-seize Cream
¢ Identification Code RSE 10 032 E 03 Series Insert Size Dia. ( mm ) Shank Number of Teeth
BFTX03584IP 3.0 TRDR15IP
SUMI-P
Recommended Tightening Torque (N·m)
¢ Insert
Dimensions (inch / mm )
Grade Classification Coated Carbide
High-speed/Light Medium Cutting Roughing
Process
Fig 1 4 Cornered Insert
Fig 2 8 Cornered Insert
Fig 3 8 Cornered Insert
Inscribed Circle IC
Thickness S
Relief Angle
Cat. No.
Fig
15°
11°
11°
S
S
IC
IC
S
IC
.394 / 10 .156 / 3.96 11° 1 .394 / 10 .156 / 3.96 11° 2 .394 / 10 .156 / 3.96 15° 3
RPHT10T3M0EN-G RPMT10T3M0EN-G RDMT10T3M0EN-G
: worldwide warehouse item
¢ Recommended Cutting Conditions
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Material
Hardness Chipbreaker
Grade
ISO
Q Q
Heat-Resistant Alloy
G G
85 - 180 105 - 320 380 - 630 350 - 560 410 - 685
.006 - .014" ACS2500/ACS3000 .006 - .014" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000 .006 - .018" ACS2500/ACS3000
S Exotic Alloy
Ti Alloy
430 Stainless and Others (Martensitic/Ferritic) 200HB G 403 Stainless and Others (Martensitic/Hardened) 240HB G
Stainless Steel
M
304 Stainless, 316 Stainless (Austenitic)
180HB G
· The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). · For slot milling, calculate the feed rate at around 70% of the above values. · The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151
Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143
CAT.RSEBROCHURE.11/25 Sumitomo Electric Carbide, Inc. Headquarters 1001 Business Center Drive Mount Prospect, IL 60056-2181 Mt. Prospect, IL 60056-0545 Phone: (800) 950-5202 Fax: (847) 635-7866 Website:
Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377
Huntsville Branch 6700 Odyssey Drive Suite 211 Huntsville, AL 35806
www.sumicarbide.com
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