¢ Grade Features Wave Radius Mill RSE S eries
Exotic Alloy
Stainless Steel
New PVD Coating Features
Coating Thickness (μm)
PVD
Material
Grade
Features
The carbide substrate offers excellent wear resistance and adhesion resistance while the coating provides excellent chipping resistance, resulting in outstanding performance especially when machining titanium alloys The tough carbide substrate and coating with excellent chipping resistance results in outstanding stability when machining titanium alloys, heat-resistant alloys and stainless steel
Ultra-fine grain B added coating · New AlTiBN coating results in an ultra-fine coating composition, providing strength and toughness · Outstanding chipping resistance and wear resistance
ACS2500 3
200nm
Coating Layer
Exotic Alloy
Cross Section of Cutting Edge Coating TEM Image
Stainless Steel
ACS3000 3
High Adhesion Strength Coating adhesion significantly increased for twice or more the conventional chipping resistance
Carbide substrate
¢ Grade Application Range The newly developed grades ACS2500 and ACS3000 are ideal for machining titanium alloys, heat-resistant alloys and stainless steel is now available! Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
¢ Chipbreaker Shape Material
M Stainless Steel, S Exotic Alloy Applications Ranging from general-purpose to roughing Features Standard
G Type
Exotic Alloy
ACS2500
P
Stainless Steel
Chipbreaker
Exotic Alloy
ACS3000
P
Stainless Steel
Cutting Edge Cross Section
The letters “C” and “P” at the end of each grade indicate the coating type. C : CVD P : PVD
15°
¢ Cutting Performance
ACS2500 ACS3000 After 20 minutes of cutting time
භ Compared to other companies' products Double
භ
ࡵ
.008
More Than 1.5x
ࡵ
.006
භ භ
භ
භ
භ
.004
ࡵ
භ භ භ
Competitor B
ࡵ ࡵ ࡵ ࡵ ࡵ ࡵ ࡵ
Competitor B ◆ ACS2500 භ ACS3000 භ
භභභභ භ භභ භ භ භභභභ භ භ
.002
0
10
20
30
40
Cutting Time (Minutes)
Compared to conventional and competing products, this product offers superior wear resistance and a lifespan that is 1.5 times longer.
Machine: Vertical Machining Center BT40 Material: Ti-6Al-4V Tool: RSE12050RS05 Insert: RPHT1204M0EN-G Cutting Conditions: v c = 230 SFM, f z = .0098 IPR a p = .0787" a e = 1.1811" Wet
ACS3000 After 8 minutes of cutting time
More than 1.4 times Compared to other companies' products
.016
භ
◆ ࢃ
.012
භ
◆ ࢃ
.008
◆ ࢃ
භ
Conventional Tool
Competitor C
◆ ◆ ࢃ ࢃ
භ භ භ
Conventional products ɷ Competitor B ◆ ACS3000 ●
.004
භ
◆ ࢃ භ
5
10
15
20
0
Cutting Time (Minutes)
Compared to conventional and competing products, it offers superior resistance to chipping and a lifespan that is 1.4 times longer or more.
Machine: Vertical Machining Center BT40 Material: 718 Inconel (44HRC) Tool: RSE12050RS05 Insert: RPHT1204M0EN-G Cutting Conditions: v c = 130 SFM f z = .0118 IPR a p = .0787 a e = 1.1811 Wet
3
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