ELLESCO

Ellesco sales and marketing brochure

Supply, Installation, Training, Technical Support and Telephone Advice by our own, factory trained, UK based, Service Personnel and Field Service Engineers . Spare Parts and Consumables available from stock for same day despatch.

www.ellesco.co.uk

• We are the leading supplier of Deburring, Polishing, Levelling, Weld Dressing and Finishing machines in the UK & Ireland. • We supply machines and cells along with appropriate ancillary equipment. • We install, commission, train and provide on-going service, consumables, advice and support with our own, factory-trained, expert and salaried personnel. • We’ve been doing this since 1975 and have delivered around 3,000 installations. • Comprehensive selection of get-you-away parts and consumables for every conceivable occasion, with same day despatch. • Our suppliers are the very best in their fields and they manufacture machinery that is proven, reliable and technically state of the art. Constant innovation; no “me too” copies. • Constant R&D to make use of advances in consumables.

• Internationally renowned with factory spares and service back up to match. • Manufacturers set up and run by the most senior staff within our industry.

If you’re wondering how to do it quicker, better, more consistently and cheaper talk to us. We’ve probably done it before and we can prove it.

general@ellesco.co.uk

+44 (0)1202 499400

Deburr Dedross Radius – Flat Consistent & Cost Effective Solutions for Deburring, Edge Breaking, Radiussing and Finishing

Deburring • Radiussing • Chamfering • Edge Breaking • Dross Removal • Laser Oxide Removal • Flattening • Stress Relieving • Levelling • Calibrating • Grinding • Keying • Graining • Brushing • Gloss Polishing • Weld Dressing • Corner Weld Blending

general@ellesco.co.uk

www.ellesco.co.uk

Deburr Dedross Radius – Flat Deburr, dedross, edge break, radius, remove laser oxide and surface finish. For continuous production of sheet components.

DOWN DRAUGHT BENCHES & BOOTHS FOR THE CONTROL OF METALLIC DUSTS

> Heavy duty benches > Wet collector units > Self contained benches > Dust control booths > Acoustic enclosures > Dry filtration systems > Fixed or Mobile Units > Available for SALE or HIRE

TALK TO US FOR MORE INFORMATION ON PURCHASE & HIRE COSTS 01942 726164 INFO@CLIMAVENT.CO.UK

WWW.CLIMAVENT.CO.UK

general@ellesco.co.uk

+44 (0)1202 499400

Deburr Dedross Radius – Flat Deburr, dedross, edge break, radius, remove laser oxide and surface finish. For 24/7 operation, high precision applications and continuous production of large, heavy and distorted sheet and plate components.

general@ellesco.co.uk

www.ellesco.co.uk

Deburr & Radius – Non-flat (precision) Deburr and Edge Break OR Radius and Edge to a specific dimension. Precision application of hard tooling • Mill • Tapered Cutter • Drill

• Bonded Wheel • Bonded Brush • Abrasive Belt (hard wheel)

Our know-how makes your process reliable We are the inventors of automatic defined geometry deburring and we supply system solutions – from individual systems to complex production lines – for the workpieces of customers to whom the process matters most. With more than 25 years of robot automation experience, we guarantee our customers a reliable process. Our core competencies are in the following segment:

Tools Machinery Systems

Watch our image video here

www.wms-engineering.de

general@ellesco.co.uk

+44 (0)1202 499400

Deburr & Radius – Non-flat (non-precision) Localised application of soft tooling • Abrasive Belt (slack and soft wheel) • Flap Brush • Bristle Brush

• Wire Brush • Solid Brush • Cup Brush • Floating Spindle

• Component manipulation around the consumable (usually robotic) • Consumable manipulation around the component (robotic, cnc) • Throughfeed and transfer systems • In process monitoring • ‘Lights out’ operation options

general@ellesco.co.uk

www.ellesco.co.uk

Deslag Machinery for heavy and excessive burrs • Hammer Head ® for chipping slag • Heavy duty and soft contact roller for deburring • Brushes for edge breaking and radiussing • Magnetic tracks for small ferrous components • Grain finish if required • Dust extraction at source on throughfeed variants • Manual and throughfeed versions available

general@ellesco.co.uk

+44 (0)1202 499400

Stress Relief & Flatten Flattening , also referred to as Levelling , relieves the stresses that build up in the cutting, profiling, rolling, handling and general processing of metals. By repeated flexing of the material, these stresses are removed resulting in perfectly flat products; either as a finished article where flatness is important, or for automatic processes downstream such as bending or welding. Flat components eliminate the guesswork in compensating for distortion.

general@ellesco.co.uk

www.ellesco.co.uk

Sheet Components Grain Brush & Polish – Flat Working widths from 100mm to 2300mm Abrasive belts for

• Deburring • Descaling • Surface finishing • Surface conditioning

Cylinder Brushes for • Smooth finishing

• Long scratch patterns

Polishing mops for

• High gloss finishing • Anti-corrosion surfaces

Throughfeed and batch variants Dry and wet-working machines variants Automatic handling and coating options

general@ellesco.co.uk

+44 (0)1202 499400

Plate & Coil Grain Brush & Polish – Flat Finishing Sheet, Plate and Slab • Pregrind to remove shear burrs • Pregrind to remove rolling skin • Grind to impose finish • Brush to soften grained finish • Mops and compounds to bring up a high gloss • Part-by-part or coil-to-coil • In-line cleaning • In-line laminating • In-line part-marking • Full integration and handling

• Built to order and bespoke systems • UK Service and Technical support

general@ellesco.co.uk

www.ellesco.co.uk

Grain Brush & Polish – Non-Flat – Regular shapes Precision and Localised application of Tooling • Abrasive Belt (Slack of belt, hard and soft contact wheels) • Flap Brush • Bristle Brush • Cylinder Brush • Floating Spindle • Component manipulation around the consumable (usually robotic) • Consumable manipulation around the

component (manual, robotic, cnc) • Throughfeed and transfer systems • In process monitoring • Optional ‘Lights out’ running • No HAV with manual systems

Competitive Finance Packages Available

Ellesco has been supplying deburring and metal finishing machinery for nearly 50 years. With thousands of machines in the UK and our own, manufacturer trained Service & Support Team, we bring dedicated and efficient support to your investment. New Machine Offers available: • Stock Machines immediately available • Options to pay for your machine over a longer period with manageable monthly payments. • Options to Rent reconditioned machines • Trade in your old machine, best prices given in part exchange Monthly Service Plans • Pay monthly • Save on the total servicing costs • Tailored to suit use • Extended warranty available on New Machine Service Packages • Discounted consumables and spares Ellesco operates with industry leading finance suppliers, such as Close Brothers & Bibby Finance. Each contract can be tailored to suit the customers operation, machine life and desired Service plan and warranty.

www.ellesco.co.uk • +44 (0)1202 499400 • general@ellesco.co.uk

general@ellesco.co.uk

+44 (0)1202 499400

Grain Brush & Polish – Non-flat – Irregular shapes

general@ellesco.co.uk

www.ellesco.co.uk

Weld dress (manual)

general@ellesco.co.uk

+44 (0)1202 499400

Weld dress (automatic)

general@ellesco.co.uk

www.ellesco.co.uk

Grind & Calibrate THE ART OF PRECISION

Grinding is a cold process, rubbing generates heat which is why an abrasive stone needs coolant: the grits are randomly distributed in a bonded wheel so the majority rub instead of cut.

Abrasive belts on the other hand, have the grit lined up in the direction of use, so a cold process.

Ellesco’s suppliers have taken advantage of this simple fact to produce machines with prodigious metal removal rates and to very high accuracies; better than ±0.02mm flatness over areas of 2500x10000m to a 0.1μm finish or better. Over such large areas, coolant has to be employed simply to flush away the removed material fast enough.

• Cast Iron • Carbon Steel • Stainless Steel • Titanium • Nimonic • Hastalloy • Superalloy • Molybdenum

Whether its high accuracy you need on slabs of exotic material or rapid removal of lash and generation of a reference face, Ellesco has a machine for the job.

general@ellesco.co.uk

+44 (0)1202 499400

Ancillary kit

Integration and Peripheral Ancillary Processes Full integration with existing processes Continuous or batch handling Integrated process control Dust control: • Dust extraction and collection, wet or dry • Wet working operation with filtration and drying

Pre- and Post-Operative wash and dry operations Coating and packaging systems

Filtermist designs, manufactures and installs wet and dry dust collectors, including the Dustcheck NonFlam. The NonFlam Series expertly handles a heavy loading of Wet and dry dust solutions

larger, mechanically generated volumes of dust and can also be supplied to meet ATEX zoning requirements.

Protecting operators from harmful dust

www. filtermist .co.uk

+44 (0)1952 290500 sales@filtermist.com

general@ellesco.co.uk

Why use more expensive cloth belts when Hermes has a cost effective paper backed alternative? The new, next generation, Hermes Abrasives’ high performance ceramic paper belt.

T he new abrasive paper belt with ceramic grain, has an additional top-size coating in coarse grit sizes +40, +60 and +80 and this new product development presents itself as a true performer, for the repair grinding and graining of stainless steel parts. These new coarser grits are in addition to the existing range of +100 grit through to +400 grit.

Product Data CR176 Grain: Ceramic Backing: Heavy F weight tear resistant paper Grit Range: Resin with heat reducing top size +40, +60, +80 Resin +100 to +400 Hermes Abrasives – turning grinding theory into excellent practice. Of course, the Hermes experts are always available to answer questions about any applications. This includes advice on the optimization of customer-specific grinding processes, process cost reductions and training on all aspects of grinding. Contact Hermes now, to discuss your application.

Hermes paper backed products are designed to replace expensive cloth backed abrasive belts.

It’s high performance of up to 300% higher stock removal rate, compared to conventional types, speaks for itself. The extremely tear-resistant paper backing guarantees stability for the high demands of narrow and wide belt grinding and ensures consistent surface quality over the entire service life. Belts constructed with the Hermes heavy duty paper backings can withstand the rigors of rough grinding. High temperatures normally associated with grinding stainless steel are reduced with cool cutting ceramic grain, in conjunction with the special top size coating.

HERMES HIGH-PERFORMANCE PAPER BELT CERAMIT® CR 176 FOR POWER GRINDING STAINLESS STEEL Hermes Abrasives Ltd • Colchester • Essex • CO4 9LW • Tel: 01206 754444 • Freefax 0800 614473

+44 (0)1202 499400

Service Parts Consumables

• Our own Service personnel • Located strategically Nationwide • Contract packages available • Manufacturer recommended parts supplied • Competitive consumables • Parts and Consumables IN STOCK • Dedicated Customer Service team • Overnight delivery available • Stock management support available • Call-off Consumable stocks available

general@ellesco.co.uk

www.ellesco.co.uk +44 (0)1202 499400 general@ellesco.co.uk

Advice, Samples, Sales, Commissioning, Supply, Spares and Consumables in the UK and Ireland, north and south, for:

www.atl-luhden.de/en/ +49 5722 99219 0 info@atl-luhden.de

Thermal (TEM) deburring machinery for metals and thermo-plastics

www.autopulit.com/en/ +34 93 874 33 99 autopulit@autopulit.com

Mechanical graining, deburring, brushing, polishing and weld dressing machinery for large surfaces, shaped components and fabrications by robotic, batch, throughfeed and manual application

www.iepc.com/ +1 319 334 7274 steve@iepc.com

Deburring and cleaning system for castings

www.kbm-gmbh.com/en/grinding- machines.html +49 6452 91140 info@kbm-gmbh.com

Long abrasive belt machines for finishing large surfaces and weld dressing fabrications

www.kohler-germany.com/ +49 7821 93300 On-line form only

Throughfeed part levelling machines for flattening and de-stressing of laser, plasma and oxyfuel cut parts.

www.peitzmeier-maschinenbau.de +49 5246 93620 84 up@peitzmeier-maschinenbau.de

Long abrasive belt machines for automatic finishing of large surfaces, dressing welds and refinishing fabrications

www.piller-online.com/en/content/ deburring/the-procedure-deburring.html

Ultra-high pressure waterjet deburring, deflashing and cleaning

+49 7152 99770 0 On-line form only

www.timesaversint.com/ +31 113 238911 info@timesaversint.com

Throughfeed deburring, radiussing, deslagging, oxide-removal, grinding, calibrating, abrasive belt, brush and wheel

www.vgbelgium.com/en/ +35 56 22 88 05 info@vgbelgium.com

Narrow and lighter duty throughfeed deburring, radiussing, deslagging, oxide-removal, grinding, calibrating, abrasive belt, brush and wheel

www.wms-engineering.de/en/ +49 7742 85757 0 info@wms-engineering.de

Robotic, area specific, high precision deburring, chamfering, radiussing and finishing, inside and out, with automatic loading/unloading, in process control, lights out operation.

www.ellesco.co.uk E : general@ellesco.co.uk T : +44 (0) 1202 499400

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