Bunzl Safety Towing & Recovery 2018

2018 EDITION TOWING & RECOVERY

Grade 80 Lifting Chain & Fittings WINCHLINE ROPE (UHMwPE) Donaghys Winchline is made from high strength UHMwPE (Ultra High Molecular weight Polyethylene) fibres which have a very low elongation of 4% at break, and a tenacity of up to 15 times that of steel rope.

Contents

Donaghys Winchline is eight times lighter and 70% stronger than steel wire rope. Coated with Donaghys Armorcoat, this winchline rope braid has high abrasion resistance and can be customised with covers and fittings to suit specific applications. It’s very light density allows the rope to float and it is very easy to handle in comparison to wire alternatives.

3-4

// Donaghys Winchline Rope (UHMwPE)

5-6

// Mongoose Heavy Duty Recovery Stops

// Twin Path ® Tow Slings

7-8

Range available: 1mm to 96mm. Sold by the metre.

9 // Shackles and Headrings 10-18 // Black Rat 4WD Accessories

Features • 8 x Lighter and 70% stronger than steel wire rope

• Low stretch

• Unique pink colour for safety

• High UV resistance

• Floats and does not absorb water

• High internal and external abrasion resistance

• Virtually no recoil in the unlikely event of failure

• Non rotational

• Coated with Donaghys Armorcoat to reduce friction and abrasion • High performance abrasion/heat resistant jackets available on request.

As a steel wire replacement Donaghys winchline is lighter, safer and stronger - for mining applications, industries and marine.

Applications • Vehicle rescue line or winch line

• Logging applications

• Towing line

• Pulling/stringing lines.

Stretch vs Break Load

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MONGOOSE HEAVY DUTY STROPS

Winchline to Wire Rope Comparison

Product Code Diameter (mm)

Break Force (Tonnes)

Max. Length app. Metres

Winchline Break Force (Tonnes)

Winchline Weight / 100m kgs

6x36 IWRC Wire Rope Grade: 1960 Break Force (tonnes)

6x36 IWRC Wire Rope Weight / 100m kgs

Lightweight and Flexible

Features • Ultra high strength to weight ratio • Lightweight and flexible to reduce risk of back injuries • Low elongation • Coloured pink for safety & easy identification as towing strop • Minimal re-coil and kinetic energy at break • Traceability (durable I/D tags) • Reduced hand injuries (no fish hooking) • Heavy duty tight HT Polyester cover • Highly resistant to wear and flex fatigue • 200mm soft eye splice in each end • Strops to 500 Tonne • Certified to Tonnage rating • Marine grade round thimble available • Colour coding by application, available on request. Applications • Light and heavy vehicle recovery • 4 x 4 vehicle recovery. The Mongoose Heavy Duty Tow Strop is a 12 strand UHMwPE (Ultra High Molecular weight Polyethylene) tow rope designed for industrial, light vehicle and 4x4 vehicle recovery. The strop has an ultra high strength to weight ratio and is lightweight and flexible to reduce injuries and assist on-site handling on your work site. All Mongoose Strops come fitted with a heavily protected 200mm soft eye splice in each end and feature a tight heavy duty HT Polyester cover. Range available Strops are available by BreakForce (tonnes). • 30 to 350 tonne strops supplied with fully machine braided cover to body and eyes • 400 to 500 tonne strops supplied with HD Fire Hose cover to body and eyes.

BRS09WAM

9

9.7

1025 3050 2250 1720 1360 1100

9.7

4.0 7.8

5.8

33.2 58.8 80.2

BRS12WAM 12 BRS14WAM 14 BRS16WAM 16 BRS18WAM 18 BRS20WAM 20 BRS22WAM 22 BRS24WAM 24 BRS26WAM 26 BRS32WAM 32 BRS36WAM 36 BRS44WAM 44

17.5 21.2 26.0 33.0 38.8 47.0 55.0 64.5 84.6

17.5 21.2 26.0 33.0 38.8 47.0 55.0 64.5 84.6

10.3 14.0 18.3 23.0 28.4 34.5 41.0 48.1 72.9 92.2

10.5 12.0 17.0 20.0 25.0 29.0 34.0 52.0 60.0 81.0

104.0 132.0 163.0 197.0 235.0 276.0 418.0 531.0 793.0

904 760 650

Heavy Duty HT Polyester Body & Eyes

1189

106.0 157.0

939 629

106.0 157.0

138.0

Note: Other sizes available on request.

Rope properties; static bending

Mongoose Recovery Strops

Product Code

Finished Diameter (mm)

Break Load (Tonnes)

Length (metres)

Weight of completed strop (kg)

BRY30T06 BRY30T10 BRY30T15 BRY30T20 BRY50T01 BRY50T03 BRY50T06 BRY50T10 BRY50T15 BRY50T20 BRY70T01 BRY70T03 BRY70T06 BRY70T10 BRY70T15 BRY70T20 BRY100T6 BRY100T10 BRY100T15 BRY100T20 BRY150T10 BRY150T20 BRY200T15 BRY300T15

32 32 32 32 38 38 38 38 38 38 44 44 44 44 44 44 48 48 48 48 65 65 75 82

30 30 30 30 50 50 50 50 50 50 70 70 70 70 70 70

6

4.5 7.0

10 15 20

10.5 14.0

1 3 6

2.0 4.0 6.5

10 15 20

10.0 15.0 20.5

1 3 6

2.5 4.5 7.5

10 15 20 10 15 20 10 20 15 15 6

13.0 17.0 28.0 12.0 15.5 29.5 34.0 24.0 47.0 45.5 65.0

Bending fatigue

Rope properties; tension fatigue

100 100 100 100 150 150 200 300

12000 10000

10000

8000 6000 4000 2000

Note: Other sizes and lengths made to order.

Stretch vs Break Load

1000

6,5 100 2,5 1,5

0

FES PA PP

UHMwPE Aramid Steel

at 50% Minimum Breaking Load = Safe Working load

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TWIN-PATH ® TOW SLINGS

Gross Vehicle Weight (GVW)

Twin-Path ® Tow Slings - From 5 to 600 tonnes Twin-Path ® Slings are manufactured in Australia by Beaver Brands, (under licence from Slingmax), and are constructed with K-Spec ® high performance fibres which will not stretch under load - enabling accurate control. The slings consist of a Covermax ® outer cover, which is four times more abrasion resistant than other slings with standard polyester covers.

Australian Made

Twin-Path ® Slings consist of two independent cores.

Rope properties; bending fatigue

Rope properties; static bending

Tell Tails / Optical Fibres • Allows continual monitoring of sling safety. Applications • Special and Heavy Lifts • Mining, Towing, Lifting • Marine - Naturally Buoyant - K-Spec ® does not absorb moisture • Power Stations.

Weight Advantage • 80% Lighter than steel wire rope/chain slings • 50% Lighter than polyester. Control of Slings • Lighweight allowing better control by operators. Storage, Retrieval and Salvage • Easy rolled and folded for storage • Easy of Transport. Wear Resistant Covermax ® Outer Cover Woven • Outer cover fabric is more abrasive resistant than common nylon or polyester. Reduced Rigging Times • Up to 80% reduction in rigging times. Safety • Reduce exposure to back and work related injury. Protective Sleeves • Covermax ® pads and sleeves available if required.

Superior Patented Design Features

Safety Red inner sleeve acts as an early warning device when the outer sleeve is cut or worn.

Armor Wear Pads resist abrasion to prevent sling damage.

Covermax ® outer cover, is 4 times more abrasion resistant than polyester outer cover.

Rope properties; tension fatigue

Bending fatigue

12000 10000

10000

8000 6000 4000 2000

1000

6,5 100 2,5 1,5

0

FES PA PP

UHMwPE Aramid Steel

Twin-Path ® design, contains 2 individual paths of core yarn.

K-Spec ® high performance fibres have less than 1% elongation at rated capacity.

Armor Wear Pads are removable or sewn directly over sling.

Optional optic fibre allows for an internal integrity check of the core yarn.

at 50% Minimum Breaking Load = Safe Working load

If the early warning indicators (EWI) is missing, the sling may be unfit for use.

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SHACKLES & HEADRINGS

Twin-Path ® Slings - Technical Information for Towing

Code

MBS (kg)

Tube Width (mm)

Weight per Metre (kg)

Code

MBS (kg)

Tube Width (mm)

Weight per Metre (kg)

TPXC5 TPXC6 TPXC8 TPXC10 TPXC12 TPXC15 TPXC20 TPXC25 TPXC30 TPXC35 TPXC40 TPXC45 TPXC50 TPXC55 TPXC60 TPXC65 TPXC70 TPXC75 TPXC80 TPXC85 TPXC90 TPXC95

25000 30000 40000 50000 60000 75000

75 75 75 75

0.3608 0.4330 0.5773 0.7216 0.8659 1.0824 1.4432 1.8040 2.1648 2.5256 2.8864 3.2472 3.6080 3.9688 4.3296 4.6904 5.0512 5.4120 5.7728 6.1336 6.4944 6.8552 7.2160

TPXC105 TPXC110 TPXC115 TPXC120 TPXC125 TPXC130 TPXC135 TPXC140 TPXC145 TPXC150 TPXC155 TPXC160 TPXC165 TPXC170 TPXC175 TPXC180 TPXC185 TPXC190 TPXC195 TPXC200 TPXC250 TPXC300

525000 550000 575000 600000 625000 650000 675000 700000 725000 750000 775000 800000 825000 850000 875000 900000 925000 950000 975000 1000000 1250000 1500000

300 300 300 300 300 300 300 300

7.5768 7.9376 8.2984 8.6592 9.0200 9.3808 9.7416 10.1024

Grade S Safety Shackle

Features • Grade ‘S’ bow safety shackle

Bow Type. Safety Factor 6:1 At Robertsons we stock an extensive range of shackles for an array of towing and recovery applications.

100 100 125 125 150 150 150 150 200 200 200 200 200 250 250 250 250 300 300

100000 125000 150000 175000 200000 225000 250000 275000 300000 325000 350000 375000 400000 425000 450000 475000

• Full traceability with markings

250 & 100 15.6948 250 & 100 16.2360 250 & 100 16.7772 250 & 100 17.3184 250 & 100 17.8596 200 & 150 18.4008 200 & 150 18.9420 200 & 150 19.4832 250 & 150 20.0244 250 & 150 20.5656 250 & 150 21.1068 250 & 150 21.6480 250 & 150 27.0600 200 & 200 43.2960

• Manufacturer conducts proof tests of shackles to guarantee quality.

Safety Bow Shackles

B

B

Product Code

WLL (t)

DIA d (mm)

DIA PIN D (mm)

Inside Width W (mm)

Inside Length L (mm)

Width of Bow B (mm)

Approx Weight (kg)

MBS (t)

03250620 25 44 51 03250630 35 51 57 03250640 55 63 70 03250650 85 76 83 03250660 120 89 95

73 178 127 83 197 146 105 267 184 127 330 200 146 381 241

14.99 150 20.65 210 41.05 330 62.24 510 110.00 720

W

F

W

TPXC100 500000

Other sizes and styles available. Call your local Robertsons branch for further information.

Head Rings

E

Product Code WLL (t)

L (mm)

E (mm)

D (mm)

Weight (kg)

MBS (t)

D

M-3632-10 56 350 200 55 M-4536-10 70 375 210 60

20.47

224 280 360

26.4 42.8

L

M90T-10

90 450 250 70

M-125T-10 125 450 260 80 500 Other sizes and styles available. Call your local Robertsons branch for further information. 57

Lightweight Super Shackles #858 Bow Type. Safety Factor 5:1

Product Code

WLL (t)

d1 (mm)

Dim d (mm)

a (mm)

c (mm)

d2 (mm)

e (mm)

Weight (kg)

MBS (t)

A085835 21 38 35 57 A085838 30 42 38 60 A085845 40 50 45 74 A085857 55 57 57 83

132 74 146 89

89 99

7

105 150 200 275 425 600

8.8

178 105 126 15 197 117 138 22

A085870 85 70 70 105 260 143 180 38 A085883 120 83 83 127 329 162 190 70 A085895 150 95 95 144 400 208 238 112 750 Other sizes and styles available. Call your local Robertsons branch for further information.

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BLACK RAT 4WD ACCESSORIES

Black Rat 4WD Polyester Tree Trunk Protector Strap with Carry Bag

The Tree Trunk Protector is designed for tying off or anchoring a vehicle to a tree. It is used when attempting to reverse, steer up or pull out of an awkward position. The 75mm wide x 3 metre polyester webbing has a minimum breaking strain “MBS” of 10,000 kgs.

Product Code Description

MBS (kg)

Weight (kg)

UOM Pack Qty

Black Rat 4WD Nylon Heavy Duty Recovery (Snatch-em) Strap Kit

342312B 3m x 75mm Tree Trunk Protector

10000

1.5

Each 8

Specifically designed to recover your vehicle when bogged.

Product Code Description

MBS (kg)

Weight (kg)

UOM Pack Qty

342304BHK Each kit contains, 9m x 60mm Heavy Duty Snatch Strap, Leather Safety Gloves, 2 Bow Shackles 16 x 19mm 3.2t W.L.L., Carry Bag. 342322BHK Each kit contains, 9m x 75mm Heavy Duty Snatch Strap c/w red overload indicator fibre, Leather Safety Gloves, 2 Bow Shackles 16 x 22mm 4.7t W.L.L., Carry Bag.

9000 4.2

Each 1

12000 4.4

Each 1

Black Rat 4WD Polyester Winch Extension Straps

Black Rat Extension Straps are designed for extending the winch cable when the cable is too short. They are made from 50mm black polyester webbing and have a minimum breaking strain, MBS, of 4,000kg. They have yellow reinforceed eyes and are available in 10, 20 and 30 metre lengths

Product Code Description

MBS (kg) 4000

Weight (kg)

UOM Pack Qty

Black Rat 4WD Nylon Heavy Duty (Snatch-em) Strap

342305B 10m x 50mm Winch Extension Strap 342306B 20m x 50mm Winch Extension Strap 342308B 30m x 50mm Winch Extension Strap

1.35 Each 1

4000

2.47 Each 1

Product Code

Description

MBS (kg) 9000

Weight (kg)

UOM Pack Qty

4000

3.42 Each 1

342319B 9m x 60mm Heavy Duty 342322B 9m x 75mm Heavy Duty 342316 9m x 60mm Heavy Duty 2 Ply 342318F 9m x 60mm Heavy Duty 4 Ply

2.38 Each 8

12000 16000 30000

3.4 3..9

Each 8 Each 1 Each 1

7.7

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Black Rat 4WD Safety Recovery Bag Kit

Black Rat 4WD Recovery Hoist, c/w Wire Rope

The light weight Recovery Hoist is manufactured from robust steel and is simple and safe to use in all recovery situations. These units are supplied in capacities of 800 and 1,600 kgs and come complete with: 20 metres of wire rope with a safety hook fitted one end, wire rope reel, extendible handle and spare shear pins. Complies with AS1418.

Product Code

Description

Weight (kg)

UOM Pack Qty

342350BK

Complete Kit

11.6

Each

1

The kit contains: • 1 x 4WD recovery bag complete with reflective triangle • 1 x 9 metre x 60mm heavy duty snatch strap • 1 x heavy duty off road block to suit up to 11mm wire rope • 1 x 3 metre x 75mm tree truck protector with 10,000kgs MBS

Product Code

Description

Weight (kg)

UOM Pack Qty

• 1 x 19 x 22mm screw pin bow grade S shackle, W.L.L. 4.7T

• 1 x 5 metre x 25mm heavy duty ratchet .tie down assembly with a lashing capacity of 500 kg to AS/NZS 4380 • 1 x 16 x 19mm screw pin bow grade S shackle, W.L.L. 3.2T

519508B 800kg capacity, supplied with 20m of 8mm wire rope, c/w safety hook. Other lengths available on request 14 519516B 1600kg capacity, supplied with 20m of 11mm wire rope, c/w safety hook. Other lengths available on request 26

Each 1

• 1 x open mesh drying bag

Each 1

• 1 pair of riggers leather gloves

• Recovery damper.

Black Rat 4WD 2 Tonne Cable Puller

This light weight multi-purpose wire rope puller is a great asset when off-road. It has an all steel construction with drop forged hooks complete with safety latches. One hook has a built-in sheave block for ease of recovery. Ít comes with 1.5 metres of 5mm wire rope and has a 2 tonne pulling capacity.

Product Code

Description

Weight (kg)

UOM Pack Qty

341002B 2 tonne Cable Puller c/w 1.5 mtr wire rope 3.8

Each 4

Black Rat 4WD Open Weave Mesh Drying Bag

Specifically designed for off-road use, this is a robust block made up of two heavy duty steel cover plates that slide open to allow easy insertion of the wire rope. The cast iron sheave will accept up to 11mm wire rope. The block comes in a gold finish complete with lubricated bearings, all packed in a vinyl carry bag. Minimum breaking strain, MBS, of 8,000kg. Black Rat 4WD Off-Road Block c/w Vinyl Carry Bag

Product Code Description

Weight (kg)

UOM Pack Qty Each 12

342351B 4WD Open Weave Mesh Drying Bag

0.3

Product Code

Description

Weight (kg)

UOM Pack Qty

Black Rat 4WD Safety Recovery Bag

514125B Off-Road Block with Carry bag

3.8

Each 1

Product Code Description

Weight (kg)

UOM Pack Qty Each 25

342350B 4WD Safety Recovery Bag 0.9

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Black Rat 4WD Recovery Folding Shovel c/w Handy Carry Pouch

Black Rat 4WD Towing Hook Assembly

This compact, light weight shovel is made from steel for durability with a serrated blade for tough jobs. It has a knurled collar to easily secure the blades in position. Each unit comes with a carry bag and measures 425mm x 152mm in a folded position.

This handy accessory allows easy coupling of recovery equipment. These hooks are manufactured from forged steel and come in black or chrome finish with nuts, bolts and plate to suit standard tow bars. Minimum Breaking Strain, MBS, of 4,545kg.

Product Code

Description

Weight (kg)

UOM Pack Qty

Product Code

Description

Weight (kg)

UOM Pack Qty

519507B Folding Shovel c/w Carry Bag

1.1

Each 20

519501B Towing Hook Assembly (BLACK) 519502B Towing Hook Assembly (CHROME)

1.015 Each 6 1.045 Each 6

Black Rat 4WD Polyester Equalising Straps fitted with Grade 70 Safety Hooks each end

Black Rat 4WD Towing Kit c/w Carry Bag

Manufactured from 50mm black polyester webbing and fitted with Grade 70 safety hooks each end. This product is connected to both front recovery points of the vehicle and equalises the forces on the chassis when being towed.

Comprising of a 4 metre polyester towing strap complete with reinforced eyes and a vinyl carry bag. This product has a built-in elasticised retention cord to minimise recoil. In the event that the strap is pulled to breaking strain the load bearing fibres are restrained, thus eliminating the 'sling-shot' effect of a standard nylon strap.

Product Code Description

MBS (kg)

Weight (kg)

UOM Pack Qty

519503B 4m x 50mm Equalising Straps

4000 1.3

Each 1

Product Code

Description

MBS (kg)

Weight (kg)

UOM Pack Qty

342309BK 4m Towing Kit c/w carry bag 12000

3.5

Each 1

Black Rat 4WD Rated Bow Shackles (Boxed)

Conforming to AS2741 these Grade S shackles are tested and marked with the Working Load Limit, WLL. The two items listed below are the most commonly used with 4WD equipment, other sizes available on request.

Product Code

Description

WLL (t)

Weight (kg)

UOM Pack Qty

342216BK 16 x 19mm 4WD Grade S Bow Shackles 342219BK 19 x 22mm 4WD Grade S Bow Shackles

3.2 0.65 Each 2

4.7 1.115 Each 1

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4WD Grade 70 Combo Drag Chain Kit with Grab, Lug Link & Slip Hooks This is one of the products most used for 4WD vehicles. To give you the full range of uses, the Black Rat G70 combo drag kit comes supplied with three fittings - lug link, grab hook and slip hook complete with chain in a handy bucket. The chain is 5 metres long and manufactured from Grade 70 high tensile steel. Fully tested to Australian and New Zealadn Standard AS/NZS4344.

Black Rat Ratchet Assemblies

When lashing down loads in a 4WD situation, it is important to use heavy duty reliable tie downs. Black Rat ratchet tie downs are fully tested with polyester webbing, reinforced eyes, steel hooks and keepers, and two protective wear sleeves. They comply to Australian and New Zealand Standards AS/NZS4380. Standard sizes are 25mm x 5 metre, lashing capacity of 500kg, 35mm x 6 metre, lashing capacity of 1,000kg.

Black Rat 4WD Heavy Duty 5m x 25mm Ratchet Tie Down Assembly with Hook & Keeper & Protective Sleeves

Product Code Description

Weight (kg)

UOM Pack Qty

Lug Link

Grab Hook

349025BRB Heavy Duty Ratchet With New Rubber Grip. Fitted with 5m x 25mm webbing and Hook & Keeper c/w Protective Sleeves. L.C. 500 Kg 349025BRSB Heavy Duty Ratchet With New Rubber Grip. Fitted with 4m x 25mm webbing and Black Vinyl coated. “S” Hooks c/w Protective Sleeves. L.C. 450 Kg

0.85 Each 6

Slip Hook

0.8

Each 6

Product Code

Description

Chain Size (mm)

Chain Length (m)

Chain Part Number

Grab Hook Part Number

Lug Link Part Number

Slip Hook Part Number

LC (kg)

Weight (kg)

UOM

412007BK 5m x 7mm with Grab, Lug Link & Slip Hooks 412008BK 5m x 8mm with Grab, Lug Link & Slip Hooks 412010BK 5m x 10mm with Grab, Lug Link & Slip Hooks

7.1 5

145007 354008 353008 356008 3000 6.69 Each

Black Rat 4WD Heavy Duty 5m x 25mm Ratchet Tie Down Assembly with Hook & Keeper & Protective Sleeves

8

5

145008 354008 353008 356008 3800 8.39 Each

10

5

145010 354010 353010 356010 6000 12.8 Each

Product Code Description

Weight (kg)

UOM Pack Qty

349035BRB Heavy Duty Ratchet With New Rubber Grip Fitted with 6m x 35mm webbing and Hook & Keeper c/w Protective Sleaves. L.C. 1000 Kg 349035BRSB Heavy Duty Ratchet With New Rubber Grip. Fitted with 6m x 35mm webbing and Black Vinyl coated. “S” Hooks c/w Protective Sleaves. L.C. 600 Kg

1.8

Each 5

4WD Grade 70 Drag Chain with Grab Hook & Lug Link

Product Code

Description

Chain Size (mm)

Chain Length (m)

Chain Part Number

Grab Hook Part Number

Lug Link Part Number

LC (kg)

Weight (kg)

UOM

1.5

Each 6

410007BK 5m x 7mm with Grab Hook & Lug Link 7.1 5 410008BK 5m x 8mm with Grab Hook & Lug Link 8 5 410010BK 5m x 10mm with Grab Hook & Lug Link 10 5

145007 354008 353008 3000 6.33 Each 145008 354008 353008 3800 8.03 Each 145010 354010 353010 6000 12.2 Each

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4WD Grade 70 Drag Chain with Slip Hook & Lug Link

Product Code

Description

Chain Size (mm)

Chain Length (m)

Chain Part Number

Slip Hook Part Number

Lug Link Part Number

LC (kg)

Weight (kg)

UOM

411007BK 5m x 7mm with Slip Hook & Lug Link 7.1 5 411008BK 5m x 8mm with Slip Hook & Lug Link 8 5 411010BK 5m x 10mm with Slip Hook & Lug Link 10 5

145007 356008 353008 3000kg 6.31 Each 145008 356008 353008 3800kg 8.01 Each 145010 356010 353010 6000kg 12.3 Each

Grunt 12v Air Compressor

Product Code

Description

Cylinder (mm)

Power Supply (DC)

Max Pressure (psi)

Current (Amps)

Air Flow (l/min)

Cord with Battery Clips

PU Hose (m)

Weight (kg)

UOM Pack

Carton

GC300 12V Air Compressor- Max 72 litres/ min. Heavy Duty GC400 12V Air Compressor- Max 85 litres/ min. Twin Cylinder

40

12V 150

30

72 2.4

5 4.75 Each 4

2*30 12V 100-150 30

84 2.4

5 4.5 Each 4

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