ALUSIC - Conveyor systems

conveyor systems

L ine CS

years of experience

35

our main markets

distributors all over the world

50

km of aluminium sold every year

1750

If we want to grow, we need to do so with our customers! Customer first!

BROAD RANGE OF PRODUCTS

WELL-STOCKED WAREHOUSES

DESIGN PLANNING AND MACHINING

DELIVERY IN 1/3 THE TIME

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CUTTING EDGE TECHNOLOGIES

extrusion plastic and aluminium molding thermoforming mechanical processing pultrusion

additive manufacturing

lamination

ITALY FRANCE SPAIN

assembly systems handling and automation

GREECE TUNISIA MOROCCO CZECH REPUBLIC POLAND ROMANIA NETHERLANDS IRELAND UNITED STATES AUSTRALIA

OUR MAIN FIELDS

hyperprofiles and composite materials fluid distribution

industrial automation renewable energies healthcare and pharmaceutical experimental aerospace automotive

OUR SECTORS

www.alusic.com

CONTACT US Scan this QR with your phone and fill the form to contact Alusic!

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alusic conveyor systems

Timing belt

Chain

Belt

Modular chain

alusic configurator

Freely manage your project in real time, modify it, improve it and adapt it to your every need. Coupled with the precise virtual technical support tool, which will help you configure step by step by highlighting discrepancies or design problems, you will avoid making any kind of mis- take saving time and money. Download your completed project in 3D and any document associated with it. This will allow you to place the order directly from the platform, interfacing with Alusic’s technical and sales department and further reducing the time of procedure. It also saves money by cutting de- sign costs .

Read more at page18

conveyor series

20 SERIES page : 6

30 SERIES

page : 7

50 SERIES

1000 SERIES

page : 9

page : 8

95 SERIES

830 SERIES

page : 10

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2000 SERIES

page : 12

3000 SERIES

3010 SERIES

page : 13

page : 14

3020 SERIES

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DOUBLE TIMING BELT CONVEYOR

DOUBLE CHAIN CONVEYOR

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Small belts, for small loads SERIES 20

Basata sulla linea di profili con dimensione 18,5 mm, questa linea si rivolge a chi deve realizzare trasportatori corti, stretti e soprattutto leggeri per la movimentazione di componenti di piccolo volume e peso. Based on the 18.5 mm profile range, this series is designed for those who require short, narrow and above-all lightweight conveyors for moving small and light components.

configure it on ALUSIC CONFIGURATOR

Ø 20mm-Steel

PVC 2 Plies : Blue, Green, White PU 2 Plies : Blue, Green, White, Raw blue Max width: 200mm

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Based on profile 356.001.028 , extremely versatile SERIES 30

Based on the 356.001.028 and 356.001.032 profiles, this series of belt conveyors with 30 mm rollers is one of the core lines in the Alusic range. Standard kits are available for direct, transfer and centralised drive. One of the most interesting features of this range of belts is the availability of components such as the 356.159.001 flanges for constructing belts with fixed spacing regardless of the belt tension. Basata sui profili 356.001.028 e 356.001.032 la serie di nastri a tappeto con rulli da 30 mm rappresenta una delle linee centrali della gamma Alusic. Sono disponibili kit standard per motorizzazione diretta, rinviata e centrale. Particolarità di questa serie di nastri è la presenza di componenti quali le flange 356.159.001 per la costruzione di nastri a interasse fisso indipendente dal tensionamento del tappeto.

configure it on ALUSIC CONFIGURATOR

Ø 32mm-Steel

PVC 2 Plies : Blue, Green, White PU 2 Plies : Blue, Green, White, Raw blue Max width: 200mm

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Economical solution with fixed width SERIES 1000

Basata sul profilo monotrave 356.001.032 la serie 1000 è la soluzione economica per nastri trasporta- tori con larghezza fissa: 200 mm nastri senza sponde; 195 mm con sponde. I rulli da 50 mm gommati garantiscono un’ottima trazione del tappeto che, insieme alla struttura rigida del monotrave, permettono il trasporto di carichi consistenti in rapporto alle dimensioni del nastro. Based on the 356.001.032 single-beam profile, the Series 1000 is the low-cost solution for fixed-width conveyor belts: 200 mm belts without sideguards; 195 mm with sideguards. The 50 mm rubberised rollers guarantee optimum grip of the belt which, together with the rigid single-beam structure, allows it to carry large items compared to the belt size.

configure it on ALUSIC CONFIGURATOR

Ø 50mm-Rubberized

PVC 2 Plies : Blue, Green, White PU 2 Plies : Blue, Green, White, Raw blue Max width: 200mm

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Alusic main line, suitable for any context SERIES 50

Basata su profili 45x45 cava 8 la linea di nastri con rulli diametro 50 mm è una delle più ampie e versatili della gamma Alusic. I rulli standard sono realizzati con un profilo brevettato diametro 50 mm in alluminio. Con questa linea è possibile realizzare nastri trasportatori con piano di scorrimento in polietilene con o senza guida di centraggio tappeto o cinghia dentata. Sono disponibili le motorizzazioni diretta, rinviata e centrale. Based on 45x45 8 mm slot profiles, this series of belts with 50 mm rollers is one of the widest and most versatile in Alusic’s product range. The standard rollers are constructed with a patented 50 mm diameter aluminium profile. This series allows the creation of conveyor belts with polythene slide beds with or without belt cen- tring guide or toothed belt. Direct, transfer and centralised drive is available.

configure it on ALUSIC CONFIGURATOR

Ø50mm-Aluminium

PVC 2 Plies : Blue, Green, White, Black PU 2 Plies : Blue, Green, White, Raw blue Max width: 500mm

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Heavy series suitable for any load need SERIES 95

Basata su profili 45x90 cava 8 la linea di nastri con rulli diametro 95 mm è la più pesante della gamma Alusic. I rulli standard sono realizzati con un profilo brevettato diametro 95 mm in alluminio. Con questa linea è possibile realizzare nastri trasportatori con piano di scorrimento in polietilene con o senza guida di centraggio tappeto o cinghia dentata. Sono disponibili le motorizzazioni diretta, rinviata e centrale. Based on 45x90 8 mm slot profiles, this series of belts with 95 mm rollers is the heaviest duty offering in Alusic’s product range. The standard rollers are constructed with a patented 95 mm diameter aluminium profile. This series allows the creation of conveyor belts with polythene slide beds with or without belt centring guide or toothed belt. Direct, transfer and centralised drive is available.

configure it on ALUSIC CONFIGURATOR

Ø 95mm-Aluminium

Max width: 1000mm

PVC 2 Plies : Blue, Green, White

PVC 3 Plies : Green

PU 2 Plies : Blue, Green, White, Raw blue

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830 series incline change conveyor belt SERIES 830

Alusic propone, con la serie 830, una soluzione ide- ale per configurazioni di nastri a cambio pendenza. Tre differenti strutture fondamentali, la 831, la 832 e la 833, costituiscono la base di partenza per una configurazione versatile e perfettamente adattabile ad ogni esigenza del cliente. La serie 830 compren- de inoltre una folta varietà di accessori integrabili sulla linea, come tramogge e scivoli, studiati apposi- tamente per migliorare e ottimizzare l’efficienza del nastro. also incorporates a large variety of accessories that can be easily integrated into the line, such as hoppers and chutes, especially designed to improve and optimise the conveyor belt’s efficiency. With the 830 series, Alusic delivers the perfect solu- tion for incline change conveyor belt configurations. Three different structures – 831, 832 and 833 – are the starting base for a versatile configuration perfectly adapted to the customer’s needs. The 830 series

configure it on ALUSIC CONFIGURATOR

PVC 2 Plies : Blue Max width: 550mm

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Table top conveyor with excellent performance SERIES 2000

La serie di nastri a catena a cerniera Alusic comprende 5 differenti larghezze di catena: 82.5mm (K325) plastica o acciaio; 114.3mm (K450) plastica o acciaio; 190.5mm (K750) plastica o acciaio; 254mm (K1000) plastica; 304.8mm (K1200) plastica. Per le serie K325 e K450 la struttura è realizzata con un monotrave, mentre per le restanti misure la trave è componibile. Le curve sono disponibili standard per le serie K325 e K450. The K325 and K450 series utilises a single-beam structure, while the remaining sizes use a modular beam structure. Bends are available as standard for the K325 and K450 series. Alusic’s flat-top chain conveyor range includes five different chain widths: 82.5 mm (K325) plastic or steel; 114.3mm (K450) pla- stic or steel; 190.5mm (K750) plastic or steel; 254mm (K1000) plastic; 304.8mm (K1200) plastic.

configure it on ALUSIC CONFIGURATOR

Plastic chain-L: 82,5/114,3/190,5/254/304,8 Stainless-steel chain-L: 82,5/114,3/190,5 Steel plastic chain-L: 82,5/114,3/190,5 Abrasion-resistant plastic chain-L: 82,5

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Modular chain conveyor based on bean system SERIES 3000

Alusic’s modular chain conveyor range includes two different plastic chain widths: 152 mm and 250 mm. The structure uses a modular beam system. Bends are available in 90° and 180° versions.

La serie di nastri a catena modulare Alusic comprende 2 differenti larghezze di catena in plastica: 152 mm e 250 mm. La struttura è realizzata con una trave componibile. Le curve sono disponibili standard nelle versioni a 90° e 180°.

Plastic chain-L : 152/250

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SERIES 3010

Modular chain conveyor based on bean system

La serie nastri a catena modulare 3010 Alusic è rea- lizzata con una catena in plastica da 9” (228.6 mm). Altre misure di 3” in 3” sono disponibili a richiesta . La struttura è realizzata con una trave componibile e le curve sono disponibili nelle versioni standard a 90° e 180°. The Alusic modular conveyor belts 3010 series is made with a 9” (228.6 mm) plastic chain. Other sizes of 3” in 3” are available on request. The structure is made with a modular beam and the bends are available in standard versions at 90° and 180°.

Plastic chain-L : 228.6

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SERIES 3020

Modular chain conveyor based on bean system

La serie nastri a catena modulare compatto 3020 Alusic è realizzata con una catena in plastica da 6” (152,4mm) e 9” (228.6 mm). Altre misure di 3” in 3” sono disponibili a richiesta . La struttura è realizzata con un telaio in alluminio e le curve sono disponibili nelle versioni standard a 90° e 180°. The Alusic modular conveyor belts 3020 series is made with a 6” (152,5mm) and 9” (228.6 mm) plastic chain. Other sizes of 3”in 3” are available on request. The structure is made with an aluminium frame and the bends are available in standard versions at 90° and 180°

Plastic chain-L : 152,5/228.6

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Easily reconfigurable and expandible modular line DOUBLE TIMING BELT CONVEYOR

The modular pallet conveyor system is designed to be more responsive to changing market demands. Installation and maintenance are simple and the system can be easily expanded, reconfigured or relocated as your needs change. Main advantages offered by this system: - improve productivity; - achieve better product quality; - enhance manufacturing flexibility; - simplify conveyor system development; - reduce overall project cost. Il sistema modulare di trasporto pallet è progettato per offrire una risposta più pronta alle richieste di mercato. L’installazione e la manutenzione sono semplici e Il sistema può essere facilmente ampliato, riconfigurato o trasferito a seconda delle esigenze. Principali vantaggi offerti da questo sistema: - migliorare la produttività; - raggiungere una migliore qualità di prodotto; - accrescere la produttività manifatturiera; - semplificare lo sviluppo dei sistemi di trasporto; - ridurre il costo globale del progetto.

Timing Belt AT5 32mm

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DOUBLE CHAIN CONVEYOR

Easily reconfigurable and expandible modular line

The modular pallet conveyor system is designed to be more responsive to changing market demands. Installation and maintenance are simple and the system can be easily expanded, reconfigured or relocated as your needs change. Main advantages offered by this system: - improve productivity; - achieve better product quality; - enhance manufacturing flexibility; - simplify conveyor system development; - reduce overall project cost. Il sistema modulare di trasporto pallet è progettato per offrire una risposta più pronta alle richieste di mercato. L’installazione e la manutenzione sono semplici e Il sistema può essere facilmente ampliato, riconfigurato o trasferito a seconda delle esigenze. Principali vantaggi offerti da questo sistema: - migliorare la produttività; - raggiungere una migliore qualità di prodotto; - accrescere la produttività manifatturiera; - semplificare lo sviluppo dei sistemi di trasporto; - ridurre il costo globale del progetto.

3/8” triplex chain

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alusic configurator

What are the main advantages of the configurator?

You have access to different conveyor technologies The Alusic configurator allows you to create, with a few clicks, carpet and chain belts, modulating them according to your needs quickly and with extreme simplicity. Guides, instructions and virtual technical assistance Alusic has prepared instructions and video tutorials to help you navigate the configurator platform. As the design process is developing, the virtual engineer will propose to you the best solution for ay potential problems or anomalies with your project. Free, forever Register, create your account and receive your credentials without spending a penny. No management costs and unlimited design possibilities with the guarantee of a totally free service. Online software, without installations The Alusic configurator does not require installation or local data download for operation. You only need a browser and an internet connection to access it. Direct access to 3D project Once the design is finished, download the 3D configuration in the most common formats: STEP, Sw3D, EASM and X_T.

Drawings and technical documentation In addition to 3D files, get project documentation, 2D and technical specifications.

Bill of required materials A handy Excel will provide you with a list of all the materials necessary for the realization of your project, so that you can sort everything quickly and without the possibility of error. Quote with a click You do not need to contact our offices to get a quote of your configured product, but simply request it at the end of the design directly from the platform. Database and history of your projects Archive each project designed so you can consult it whenever you want. Stop the design and re-take it later as needed. You’ll find your every idea the way you left it.

support Have you encountered any problems using the configurator? Contact us directly at: configurator@alusic.com

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Variable parameters

Technical data - width of frame - length of carpet - direction of travel (one-way/two-way) - speed of movement - total weight of load [kg/m] - accumulation of material - presence of lateral thrust Frame of the structure - material of sliding plate - types of end flanges Motorization - type of engine - position of the engine - engine power - type of exchange Belt - material and number of layers - colour of belt - method of connecting the belt - type of partitions on the belt Additional accessories - transport base - base height - configuration of the side wall - side panel covers and their colours

Geometry of the conveyor - straight/ with curves - curved shape 1 turn

2 turns to “U” 2 laps to “S” - a sense of change Main parameters - width of chain - chain material - material in curves - turning angle - lengths of sections - speed of movement

- total weight of load [kg/m] - accumulation of material Motorization - position of the engine - position of the engine - engine power - type of exchange Construction accessories - transport base

- height and shape of the base - configuration of the side wall - side panel covers and their colours

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Registration

Simply register and request your new login credentials through the special form that you will find on our website and, once you have received your account and your access data, you can have access and exploit the full potential of the software.

Request login details! Scan this QR with your phone and fill the form to request your login details!

www.alusic.com/en/configurator

Video tutorial

Any more questions? Scan the QR code and let yourself be guided by our tutorial!

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Spare parts and components

The CS line catalogue contains all the thousands of conveyor components available in the Alusic price list. Whether it’s carpet, chain, modular chain or pallet belts, from the casing to the bearing, from the frame profile to the single chain link, whatever your need, you can find the spare part that’s right for you.

www.handling-automation.alusic.com/en/

Do you need spare parts? Browse from the comfort of your mobile phone our Alusic catalogue and search for the right one for you!

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Note

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Note

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Via Bologna, 10/A - 12084 - Mondovì (CN) -ITALY Tel.: (+39) 0174.55.29.49 - Fax: (+39) 0174.47.975 - Skype: sic.com contact@alusic.com - www.alusic.com

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