Battery Manufacturing eBook v3

Packaging – High Integrity Welds In the final step, cells are bundled into a package and often connected with a copper, steel, aluminum, or copper-aluminum composite bus bar. High integrity welds are needed to avoid blowholes that can cause battery failure. Novanta’s dynamic focusing module in 3-axis scan heads can be used from a single position to direct the laser beam at complex angles to ensure a solid weld. Combined with laser wobble technology the result is consistent, deep, spat-free welds.

Recommended Products

FIREFLY3D - 3-axis laser scan head

Specification

Description

Wavelength Options / Maximum Power Level

Fiber: 1050 - 1090 nm / 1100 W

Maximum Scan Angle

± 21°

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LIGHTNING™ II - modular 3-axis scan head

Specification

Description

CO 2 : 9.36 µm, 10.6 µm Fiber: 1050 - 1090 nm UV: 355 nm

Wavelength Options

Maximum Scan Angle

± 21°

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ScanMaster™ Controller & Designer - integrated controller and software

Specification

Description

ScanMaster™ Controller

16-bit XY2 - standard status codes 24-bit GSBus - real time status and signal monitoring

Communication Protocol

Laser Interface

Plug & play adapters for common laser types

ScanMaster™ Designer Features

Proprietary algorithms and predictive controls

Designer Tools

Supports all standard file formats

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