Supplier Reports Part 4 (CONT’D FROM PAGE 26)
display systems which only show numerical values, Score- board 2.0 goes a step further by explaining when and why things are happening. “While others may be left trying to interpret issues, us- ers of Scoreboard 2.0 can immediately focus on solving them. “We also introduced our SyncMaster Wheel Upgrade this past year. The enhanced assemblies feature a much smaller wheel and housing assembly than earlier versions. “The new design addresses tight space constraints when mounting between idle rolls on modern high-speed splicers. The smaller wheel design also weighs signifi- cantly less, reducing the risk of roll wear at sensor contact points. The high durometer urethane-coated wheels are designed to last longer, therefore extending the time be- tween replacements. “In 2025, we will continue our dedication to the re- search and development of new products and solutions that help customers optimize efficiency, productivity, qual- ity, and safety. “In the coming months, watch for new products from CoparSolutions including one that uses the latest Machine Learning Technology (AI) to detect hazardous machine conditions before they escalate into life threatening fire incidents. “We will also be releasing a completely redesigned La- ser Warp Correction system in early 2025. The new design incorporates improved measurement methods which are not only easier to install but are also able to accommodate the tight spaces between stacker levels more easily. In- vestment costs are reduced thanks to the simpler design and time required to mount the sensors. “The new design not only compensates for any warp measured at the end of the stacker belts but also incorpo- rates Machine Learning (AI) algorithms to update our reci- pes and override operator errors. “CoparElectric, our installation services division, will in- troduce additional maintenance and facility support in the coming months which will complement the electrical and mechanical services already offered. “CoparElectric specializes in installation, upgrade, and maintenance services for full corrugator lines, drives, pre- heaters, splicers, singlefacers, glue units, dry end equip- ment, and lighting upgrades. “Services are not limited solely to our equipment. In fact, they are often selected by OEMs as their contractor of choice for new installations and machine upgrades. “CoparElectric also works directly with plants for a wide variety of electrical and mechanical projects, lighting up- grades, and complex facility maintenance. “We would like to thank all our customers and industry partners that who contributed to a very successful 2024. We look forward to continuing partnerships and friend- ships in the coming year. We wish everyone a safe, joyful and prosperous 2025.” For more information, visit coparsolutions.com .
COPARSOLUTIONS Burbank, Illinois: Jim Burrows reports, “Demand for our products continues to grow, greatly driven by the growing appetite to automate corrugator and converting processes.
“The desire, if not need, to mini- mize operator intervention is a driv- ing force behind our research and development of new products, as well as the further development of exiting products. “In its simplest form corrugated is just a few pieces of paper held
Jim Burrows
together with a little starch. Manufacturing a corrugated sheet, however, involves many individual processes which are dependent on one another. “Ideally, adjustments to these processes should be synchronized to ensure consistency when the machine changes speed or when moisture varies from roll to roll. “It’s impractical for operators to make adjustments each time production speed changes, even for a multi-person crew. Manual adjustment becomes a lagging process of making a change, then waiting for the material to travel through the machine to measure the result. “Obviously, this can lead to a significant amount of wasted time and material. “Total Corrugator Control (TCC) integrates our Sync- Master synchronized splice control, QualityMaster closed- loop process control, Laser Warp Correction continual warp management, and Thermal Imaging Cameras into an autonomous system which removes the need for human intervention. “Total Corrugator Control continually monitors produc- tion, not only watching for deviations from the system’s process set points but also by measuring the finished product coming off the machine. “When an issue is recognized, TCC quickly modifies the setpoints, then re-evaluates the situation. In many cas- es, TCC will resolve the issues before the operator knows there is a problem. “At SuperCorrExpo 2024, we were happy to welcome many CoparSolutions’ customers to our booth where they learned about our new products and latest innovations. “In addition to TCC, we introduced our upgraded pro- duction display system, Scoreboard 2.0. While the large dual-sided 75” HD screens are impressive, we will soon be releasing a much larger 98” version which will feature additional bells and whistles to keep operators informed. “Both options are housed in a sleek enclosure with a hooded visor that helps reduce dust accumulation on the screens and minimizes glare from overhead lighting. Addi- tionally, the new enclosure neatly organizes and conceals the power and video cables for a clean, streamlined look. “Scoreboard 2.0 displays critical production data, en- suring employees stay informed in real-time. Unlike most
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February 17, 2025
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