Board Converting News, June 23, 2025

McElroy Packaging (CONT’D FROM PAGE 26)

Board Converting NEWS INTERNET DIRECTORY

flexo and Langston Saturn III. The EMBA would replace both, and so Mendenhall conducted a rigorous study of McElroy’s business mix to determine the most effective configuration for the 295. Looking at the mix and quantities of smaller items ver- sus larger, Mendenhall and McElroy concluded that the greater gain for McElroy’s business would be in a larger machine. Larger-volume, smaller boxes, said Mendenhall, could be effectively run on the Apstar rotary die cutter and joined on the company’s 74” Post folder-gluer, freeing the new 295 for orders for high-volume larger blanks.

ARC INTERNATIONAL www.ARCInternational.com

ARC International is a world leader in the manufacturing of roller products for flexography. The latest nano-technology laser engraving in our NC and NV manufacturing facilities ensures superior quality and consistency in anilox rollers.

AES (ADVANCED EQUIPMENT SALES) www.aesales.net

AES is a leading full-service provider of integrated convey- ance systems specializing in scrap, trim, and dust. AES en- gineers custom scrap systems and works as a partner in process improvement to help businesses achieve greater profitability, productivity, and sustainability. Products include balers, shredders/hoggers, core shredders, filters, fans, and specialized dust control and collection systems. AES is the ex- clusive distributor for the AirShark Rotary Material Separator. For a wide variety of new and used equipment on to- day’s market, visit our website at www.acm-corp.com. BAUMER HHS CORPORATION www.baumerhhs.com hhs is a global leader in advanced gluing, camera verifica- tion and quality assurance systems for the packaging indus- try. Zero-defect quality and elevated production speeds are key parameters in the manufacturing of corrugated boxes. With hhs Xcam Box Monitoring and non-contact flap gluing of corrugated board, hhs offers every option for quality as- surance in the production of boxes with flexo folder gluers. AMERICAN CORRUGATED MACHINE www.acm-corp.com BLOWER APPLICATION COMPANY (BLOAPCO) www.BloApCo.com BloApCo has served the corrugated industry since 1933 with a variety of scrap handling solutions, including Hori- zontal Floor Shredders, Trim Cutters, and Material Handling Fans and Conveying Systems. BloApCo Shredders allow for continuous shredding and pneumatic removal of sheet waste stacks of all sizes, roll slab, cores, and carton scrap.

“In the range of sheets that we were running, larg- er-size and larger volume orders fit into that category bet- ter than they would have on a smaller machine. That was our thought process on how we picked that machine.” The footprint of McElroy’s EMBA 295 can handle sheets as small as 12⅝” x 34” or as large as 55” x 114”. Menden- hall elaborated further on this point, saying that since typ- ical sheet-plant order quantities are all over the map, the EMBA 295’s faster set-up times also allows McElroy to run larger boxes but in smaller quantities. “Mostly I think the machine gave us the ability to cap- italize on smaller quantity, bigger sheets, because now we can set it up in a couple of minutes instead of 15,” he said. Indeed, Mendenhall and his production team are fast closing in on their target of five-minute setups: “We’ve cut our set-up times in half across all machines,” he said. “We want to be right around the five-minute mark on the 295.” From a production point of view, McElroy and Menden- hall praise the EMBA 295 for its speed, efficiency, and pro- ductivity. “When I look at the reports, it’s just about dou- bled our contribution dollars,” said McElroy. Mendenhall, for his part, cited the higher square footage, saying, “The MSF that I get off that machine per hour is almost double what I was getting before, too.” No single piece of converting equipment performs in isolation; it requires a supporting cast of well-specified an- CONTINUED ON PAGE 30 The EAM-Mosca SQ4 bundler easily handles the horsepower of the EMBA 295.

CORRUGATED MACHINERY SPECIALISTS www.cmsretrofits.com

Leading manufacturer and installer of quality retrofits, up- grades and replacement parts for S&S and Prime Flexo Folder Gluers. Specialists in reconditioning of S&S Flexo Folder Gluers, including ink, air and electrical systems.

CORRUGATOR BELT SERVICE LLC www.corrugator.com

Serving the corrugated box industry since 1991, Chicago- based Corrugator Belt Service LLC maintains corru- gator belts for peak board quality and performance.

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June 23, 2025

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