Mountz ECT transducerized smart screwdriver systems provide engineers and operations with the latest error-proofing technology that eliminates manufacturing risks and prevents product defects. Designed for high production and sensitive environments, the ECT drivers are durable and reliable to ensure your assembly process runs smoothly with high-precision torque control. Combined with built-in screw counters and error-proofing software, Mountz DC control tools offer maximum production results and product oversight.The ECT control system monitors and controls all aspects of the automation process, from installing error-proofing disciplines to adaptive fastening strategies.
MANUAL REV 1 (8/1/2025)
ECT-SERIES
Phone: 408.292.2214
www.mountztorque.com
ECT-SERIES OPERATING INSTRUCTIO Rev 1.2 (9/26/2022) OPERATING INSTRUCTIONS
Heading Layout Overview
Page 2 3 5 7 7
Controller System Start-up Process Controller Operation Screen Overview Parameter Menu Overview Operation Screen Overview
Fastening Settings Advanced Settings Multi Sequence Settings Model Settings Presets or Model Selection Screw Count Settings Controller Settings I/O settings
11 16 18 21 23 25 31 37 39 40 40 41 41 42 43 44 45 46 46 47 48 50 52 53 54 57 59
25P I/O Schematic Network Settings Monitoring Menu Graphing I/O Status Monitoring Network Setting Remote Menu Auto Customizing Parameters Speed Torque Backup / Restore / Power Reset / Factory Reset General Settings Menu Date & Time
General Settings: Options Barcode & Barcode Step
Storage (SD Card) Firmware Upgrade Maintenance Torque Calibration and Compensation Error Codes Maintenance Intervals
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
1
ECTD Controller ECTD-5000U and ECTD-5000E controllers is compatible with ECT-Series smart electric screwdrivers.
Input (Electric): Input: AC120VC / AC230V, 50/60Hz 2.5A Output (Electric): DC38V 3.5A Fuse: 230V 25A Operating Environment: 0 ~ 40 ℃ / 15 ~ 80% RH (without dew)
Bottom View
Front Panel: 4.3” Color LCD with touch screen Communication: 1 x RS232C, 1 x Ethernet Protocol: Modbus and Open Protocol I/O: 8 Input & 8 Output flexible I/O (25P D-Sub) No of Program Presets: 15 Error Display: Error code display ( 3 groups ) Dimension (W x L x H): 7 1/2” x 8” x 10 1/4”
RS232C
25 I/O
Ethernet
Upgrade
Attach power tool cable
Plug in power cord
On/Off Switch
ECT-Series Smart Electric Screwdrivers DC38V, 5A max Swiss DC servo motor Built-in torque transducer and angle encoder Built-in angle encoder Power tool cable
In-Line
Pistol Grip
Right Angle
Robotic
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2
Controller System Start-up Process
Before attempting to make any settings, it is essential to initialize the controller and electric screwdriver as a set, as the information stored within the controller during testing at the time of manufacture may not correlate with the screwdriver shipped with the system. This process should be used when turning on the unit or changing an electric screwdriver. Connect the screwdriver to the controller with the supplied cable Connect the controller power cable Power on the controller with a power switch The controller screen will display an error message as below, and the screwdriver is locked. [E114]
Screwdriver recognition error
Note: Power off controller before disconnecting electric screwdriver
Press Parameter
Press Controller
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Open driver model list
Select screwdriver model in list
Power reset is done automatically and controller is initialized with selected screwdriver factory parameters.
Torque unit selection: If necessary change torque unit (changing torque unit will reset all parameters) same procedure as above
Open torque unit list
Select torque unit in the list
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Controller Operation Screen Overview
Menu
Fastening Result OK/NG/Ready
Monitoring Torque
Torque Unit
Preset (Model) # 1 - 15
Torque Target
Speed Target / Monitoring
Fastening Time
Angle A1 / A2
Count (Target / Count)
Monitoring Angle / Time
Date & Time
Operation screen is a default window when the controller power ON.
The real time monitoring data and target settings are displayed together.
To go other menu, click the menu icon on the top left side.
There are 4 menus the main menu and a Logout option
1. Parameter change
3. Remote
operation
2. Real time monitoring
4. Display settings.
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5
Touch Screen field to move
Main Menu
Preset # or Model select
Last count cancel
Real time monitoring
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Parameter Menu Overview Fastening Settings
Parameters listed on A and B pages for each Preset from 1 to 15
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Preset Selection Type
Unit
Range
Initial
Description
Control type TC/AM: torque control / angle monitoring AC/TM: angle control / torque monitoring
Target Torque
Unit
Range
Initial
set up in controller TC/AM: Target torque AC/TM: Max torque
Tool range
Description
Torque Limit
Unit
Range
Initial
Torque limit (TC) % Min torque (AC)
% Set up in controller
0 ~ 100 Tool range
0
Description
TC/AM: torque monitoring tolerance +/- % of target for fastening Ok AC/TM: Min torque
Snug Torque
Unit
Range
Initial
Set up in controller
Tool range
0
Description
In TC/AM: Point to start angle monitoring In AC/TM: Point to control angle
Target Speed
Unit rpm
Range
Initial Auto
Tool range
Description
Target speed: Speed is changed by torque setting automatically. To change manually, Auto Speed must be Disabled in Controller
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8
Target Angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Target angle in AC/TM mode
Min Angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Minimum angle to be OK in TC/AM mode
Max Angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Maximum angle to be OK in TC/AM mode
Angle for Free Speed
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Angle for Free speed
Free Speed
Unit rpm
Range
Initial
Tool range
0
Description
Manual setting speed. Shift back to the auto speed after the free angle running
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Soft Start
Unit
Range 0 ~ 300
Initial
msec
0
Description
Speed reach to the target in the setting time, Preset complement to acceleration controller parameter
Seating Point Torque %
Unit
Range 10 ~ 95
Initial
%
50
Description
In TC/AM: % of Target torque Auto speed slow down to ramp-up speed for torque control In AC/TM: to be set with same torque value as Snug torque, in % of Max torque
Torque Rising Time
Unit
Range
Initial
msec
50 ~ 200
50
Description
Time setting from seating point to the target
Ramp-up Speed
Unit rpm
Range
Initial Auto
Tool range
Description
Speed after seating to the end of tightening
Torque Compensation
Unit
Range
Initial
%
80 ~ 120
100
Description
Individual torque tuning on each preset, saved in the controller The torque output can be adjusted in the selected preset ONLY, it does not influence other presets. For details, please refer to page 55
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Advanced Settings
Parameters listed on A and B pages for each Preset from 1 to 15
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Advanced Functions: In this mode there are 4 extra functions can be set independently for each Preset.
1. Free Reverse Rotation 2. Engaging Torque Detection 3. Angle After Torque Up 4. Thread Tapping
Free Reverse Rotation (Before fastening The free reverse rotation guides the screw hole smoothly with low speed. astening) The free reverse rotation guides the screw into the screw
Speed (rpm)
Unit rpm
Range
Initial
Tool range
0
Description
Tool reverse rotation speed
Angle (turn)
Unit 0.1 turn
Range 0 ~ 20
Initial
0
Description
Reverse rotation angle in rev
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Engaging Torque Detection This setting is only possible when the screw engaging provides significantly higher torque than the previous free run.
Speed
Unit rpm
Range
Initial
Tool range
0
Description
Tool rotation speed
Torque (%)
Unit
Range 0 ~ 50
Initial
%
0
Description
Engaging torque setting by percentage of target torque – detection will be active from this value
Angle Limit (turn)
Unit
Range 0 ~ 20
Initial
0.1 turn
0
Description
Max engaging rotation in rev
Time Limit (sec)
Unit sec
Range 0 ~ 10
Initial
0
Description
Max engaging time lap
Angle Start from Engaging
Unit
Range
Initial
YES - NO
NO
Description
If select, the monitoring angle count is reset and start again from engaging torque detection point.
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Angle After Torque Up After tightening by torque control, it manages extra angle control in both forward and reverse directions.
Speed
Unit rpm
Range
Initial
Tool range
0
Description
Driver rotation speed
Angle
Unit
Range
Initial
degree
0 ~ 15000
0
Description
Rotation angle
Direction
Unit
Range
Default Forward
Forward - Reverse
Description
Angle rotation direction
Thread Tapping
This function is dedicated to through hole tapping with a torque pic during thread tapping. TC/AM program will start once the tapping is done.
Typical thread tapping graph
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It is not the case in the chart (on prior page), but the tapping torque can be higher than the target torque (tapping in metal sheets, for example)
Min Thread Torque
Unit
Range
Initial
set up in controller
Tool range
0
Description
Torque level to start tapping monitoring Reach upward and higher than end torque parameter
Max Thread Torque
Unit
Range
Initial
set up in controller
Tool range
0
Description
Safety torque level - end preset with a specific alarm
Speed
Unit rpm
Range
Initial
Tool range
0
Description
Driver rotation speed
Thread Tapping End Torque Unit
Range
Initial
set up in controller
Tool range
0
Description
Torque level to end the thread tapping advance function Reach downward and lower than min thread torque parameter
Angle Start from Engaging
Unit
Range
Initial
YES - NO
NO
Description
If select, the monitoring angle count is reset and start again from engaging torque detection point.
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Multi Sequence Settings
Toggle up and down between the number of steps
Fastening Automation Workflows When there is a repetitive series of tightening tasks, manufacturers should implement a fastening automation workflow process. By creating a fastening automation workflow, the manufacturing process becomes streamlined and reduces human error risk. Group similar processes and assign a set of standardized tasks: program fastening sequences and torque tolerances for each fastener in a sequence for sensitive and complex assembly joints. Workflow automation is the best method to achieve tightening tasks efficiently. It produces reliable and accurate torque control results.
Workflow automation provides visibility of the various fastening tasks and improves production efficiency, consistency, and quality.
Multi sequence provides a cycle of fastening by a start signal. Program maximum of 2 multi sequences. Up to 20 steps per multi sequence program. To program, select the command and required parameter on each step. To finish the multi-sequence programming, last step command should be “END”. For screw counting and I/O’s connections, please use the Models function.
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Command
Description
Data (range)
NOP
No operation
No use
Tool start fastening process in forward rotation - Selected Preset is fill in Data field
Fastening
Preset selection 1 to 15
Loosening
Tool start loosening process in reverse rotation
Angle in 0.1 turn up to 999
Select preset # (not mandatory ) Preset can be selected in data of Fastening command.
Select preset#
Preset selection 1 to 15
Delay
Time delay for setting time
1 to 999
Jump
Move to the setting step
2 to 9
Count value = A
Total number “A” to count
1 to 999
Subtract 1 from “A” and save the value replacing “A” . If the value “ A” is not “0”, then move to the next lower step. If the value “ A” is “0”, then move to 2 nd lower step
Sub if (A)
No use
End
Finish multi-sequence process (mandatory)
No use
Be careful: Data can be set from 0 to 999. Please set correct value in fields.
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Model Settings
They are 15 sequencing models of 20 steps with assignable tightening program batch counting and logical IO management.
Model should be activated in controller parameters.
The digital inputs for preset # select becomes model # select automatically.
Each step can have one of the above commands with related setting value.
There are 5 different type of command: 1. Input 2. Output 3. Fastening 4. Time Delay 5. Barcode Scan
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Fastening setting : The fastening with counting number follows all settings and features in Screw Count menu except the number of screw.
The spindle can be locked automatically in all steps except Fastening step, by selecting Enable on the menu Controller ‘Auto lock’ (model).
Input/Output setting: IO port used in models should be unassigned (None) in IO settings Inputs port 9 to 15 are unassigned and dedicated to models
Command details
Command Description
Data 1
Data 2
0: No output NG 1: Active High 2: Active Low 3: High status 4: Low status 0: No Output NG 1: On 2: Off 3: On for 0.5s and Off 4: On for 1.0s and Off
Input # select from 1 - 8
Input
Mapping digital Input
Output # select from 1 - 8
Output
Mapping digital Output
Preset # from 1 – 13
Fastening
Start fastening
Count number from 1 - 250
14 : MA* 15 : MB*
Delay
Delay time
-
1 to 250 (unit: 0.1s) 0.1 - 25 sec.
Barcode step data: ‘1 to 30’ registered barcode(step) ‘0’ any barcode scan
Bar code
Require bar code scan
None
* To select preset 14 and 15, please program preset 14 and 15 in a one step multi-sequence.
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Bar code : receiving a barcode to go to next step
If model barcode step data is set between 1 to 30: It can go next step by receiving only barcode data scanned in setting menu Barcode (step)
If model barcode step data is set 0: It can go next step by receiving any barcode data Can be used to merged a part barcode with tightening results
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Presets or Model Selection To use Model mode must select the ON setting for it. There are 15 presets of program. Each preset contains the following parameters
- Torque - Speed - verifying angles
- soft start duration time - free speed tightening.
Preset #1
Preset #15
Multi A,B
Advanced #15
Advanced #1
Fastening Parameter 1. Type ( TC/AM or AC/TM) 2. Target Torque or Max torque 3. Torque limit(%) or Min torque 4. Target angle or No use
Advanced Function Parameter 1. Free reverse rotation - Speed, Angle 2. Prevailing - Min /Max torque - Speed, Angle - Angle start from prevailing 3. Engaging torque detection - Speed, Torque(%) - Angle limit (turn) - Time limit (sec) - Angle start from engaging 4. Angle after torque-up - Speed - Angle - Direction
5. Min angle 6. Max angle 7. Snug torque 8. Speed 9. Angle for free speed 10. Free speed 11. Soft start 12. Seating point 13. Torque rising time 14. Ramp-up speed 15. Torque compensation
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Parameter for Preset T o program each presets, click Menu icon and select Parameter icon.
Parameter menu require password to log in. The initial factory setting is “ 0 “ for password The password can be changed once log in. There are .875 address for each parameters. Parameters are grouped for each settings as below.
On the log in window, there are tool information about controller firmware version, LCD firmware version and, screwdriver model, serial no., torque & speed ranges of the electric screwdriver.
Parameter group:
Please refer to the operation manual of MountzCom PC software for details of
parameter settings.
Group
Parameter
Address
1. Fastening
Preset #1 to #15
A001 – A225
Input
A226 – A233
2. I/O
Output
A234 – A241
3. Screw count
Number & cycle start
A242 – A247
4. Crow foot option
A265 – A269
5. Controller
A270 – A306
6. Network
IP address
A307– 320
7. Multi sequence
Multi-A, Multi-B
A321 – 340
8. Error
8 error history
A341 – 348
Controller model
A349
9. Model
Model #1 to 15
A350 – 649
10. Advanced Function
Advanced #1 to #15
A650 – 874
11. Firmware version
A875
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Screw Count Settings
Screw count parameters are set for presets and models.
Cycle Starts Signal select : Count start (IN) / end (OUT)
1) No signal, auto start (Auto) - auto reset to total number after “0”
2) Sensor or switch with one trigger pulse - Count starts with only trigger pulse. Counting is valid until complete or reset. Reset calls count NG
3) One trigger pulse with timer for counting - Counting should be completed within the time of timer from the trigger pulse, otherwise count NG 4) One trigger pulse to start counting, another trigger pulse to stop counting and evaluate OK or NG. Any remaining number calls count NG
Time Limit : Only set if sensor signal is ‘start pulse+ time limit’ The fastening time limit from Count START for NG judgment. The fastening work should be finished within the set time. Otherwise, the work piece leave the working area
Total Count: This parameter is only used with Presets (not used for Model) – set value 0 to 99.
Counting is set in Model with different values for each fastening step.
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Middle Count number: When the count number is reaches to the middle count number, count complete signal out become ON till the total count is completed.
‘Port count signal type’ setting is ignored on this features. ‘0’ : no use.
Count Port Signal Type (OUT) : Count complete signal can be set with 4 different type of signals.
Count complete (500ms)
Torque up + Count complete
Count complete (100ms) Screw missing alarm
Count Complete (500ms) : It provides 500ms of pulse type count complete signal after fasten all set numbers.
Torque up + Count Complete : It provides every pulse (0.5sec) signal of torque OK and count complete signal after fasten all set numbers.
The count complete signal will be off after reset of count number when first screw of the new work piece is tightened.
Count complete (100ms) : It provide a 100ms of pulse type count complete signal after fasten all set numbers.
Screw missing alarm : It provide a 100ms of pulse type alarm signal when screw missed in a cycle.
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Controller Settings
Toggle up and down between the number of controller screen views (1-5)
Driver ID
Unit
Range 1 ~ 99
Initial
1
Description
EC ID used to identify Ethernet data communication.
Driver model
Unit
Range
Initial
Screwdriver list
Unknown
Description
Screwdriver model selection: controller will auto soft boot itself when driver model is changed
Torque unit
Unit
Range
Initial
Kgf.cm ~ Lbf.ft
N.m
Description
Kgf.cm / Kgf.m / cNm / Nm / ozf.in / lbf.in / lbf.ft Whenever the unit is changed, all parameters are initialized and controller will auto soft boot itself.
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Password
Unit
Range
Initial
0 ~ 9999
0
Description
Password to access controller menu Factory setting password is ‘0’ at the initial.
Controller parameter initialize Unit
Range
Initial
0 to 9999
0
Description
Key in ‘77’ and press enter button. Resets the parameters back to factory settings - screwdriver is paired to controller.
Auto speed
Unit
Range
Initial YES
OFF- ON
Description
Provide the safe speed on the torque setting (P1 ~ P15). The speed is automatically calculated
Acceleration
Unit
Range
Initial
ms
10 ~ 1000
150
Description
Slow start of motor to the target speed
Torque holding time
Unit
Range 1 ~ 20
Initial
ms
2
Description
Time lap torque is maintained after torque
Use max torque for reverse
Unit
Range
Initial OFF
OFF- ON
Description
OFF: max loosening torque +20% selected preset torque target ON: full power loosening.
Loosening speed
Unit rpm
Range
Initial
Tool range
Max tool speed
Description
Tool reverse rotation speed
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Controller Settings (continued)
Forward run time
Unit Sec
Range 0 - 60
Initial
10
Description
Run limit to forward rotation – It prevents the continuous running over the preset time. The driver stops automatically at the preset time and provides the pattern NG with error code
Reverse run time limit
Unit Sec
Range 0 - 60
Initial
10
Description
Run limit to reverse rotation – It prevents the continuous running over the preset time. The driver stops automatically at the preset time and provides the pattern NG with error code
Motor stall limit
Unit Sec
Range
Initial
0.1 – 0.5
0.2
Description
Immediate stop when motor is stalled. It prevents the continuous time going against the motor stall for over heat protection
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Error display reset time
Unit sec
Range 0 ~ 10
Initial
1,0
Description
Error display and reset after the below set time Value 0: manual reset with RESET button
Fastening OK signal time
Unit
Range 0 ~ 500
Initial
ms
200
Description
Signal output time setting longer than 150ms which is factory setting. Shorter time than factory setting doesn’t work.
Screw type
Unit
Range
Initial
CW - CCW
CW
Description
Set tightening rotation direction for each preset
Judged fasten minimum turn Unit
Range
Initial
turn
0 ~ 5
0
Description
Turns out of judgement
Fastening stop error
Unit
Range
Initial OFF
OFF- ON
Description
NO: does not create any NG when the tool stops without fully tightening by torque up.
Alarm sound control
Unit
Range
Initial
OFF- ON
ON
Description
Activation of noise alarm – stops when reset (timer or manual)
Torque calibration
Unit
Range
Initial
%
90 ~ 110
100
Description
It is the master calibration for whole range of tool. Saved in the tool memory and effective on another controller. The F/R switch should be at Reverse position before writing the new value. For details, please refer to page 55.
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Controller Settings (continued)
Selection on panel
Unit
Range
Initial
OFF - ON
ON
Description
OFF: disable touch screen ON : allow touch screen use
Reverse lock (hand held only) Unit
Range
Initial OFF
OFF- ON
Description
YES will disable the reverse rotation switch on screwdriver.
Trigger start (hand held only) Unit
Range
Initial OFF
OFF- ON
Description
Trigger (
) start Enable/Disable with start lever
Reverse start (hand held only) Unit
Range
Initial OFF
OFF- ON
Description
Reverse rotation switch can start the screwdriver in reverse by pushing it and stops by moving it back
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Preset # display when power on Unit
Range 1 ~ 15
Initial
1
Description
Choice of initial preset selection on display when power on.
RS232 select
Unit
Range
Initial
MODBUS - Barcode
MODBUS
Description
RS232 Port use: for data report or barcode reader
Please ensure that baud rate is set to correct value
Comport baud rate setting
Unit
Range
Initial
bauds
9600 ~ 230400
115200
Description
RS232 communication speed To be set as computer com port:115200 bauds for MountzCom PC or barcode reader setting : 9600 bauds
Auto data output
Unit
Range
Initial OFF
OFF - ON
Description
Fastening data output automatically on every events as like run, For/Rev change, torque up, preset change, etc. Monitoring data come out through RS232 or Ethernet without data request command
Auto data output port
Unit
Range
Initial
RS232 - Ethernet
RS232
Description
Data output port selection for automatic report Auto data should be also set on
Protocol
Unit
Range
Initial
MODBUS - OPEN
MODBUS
Description
MODBUS OPENL Refer to Protocol manual
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Controller Settings (continued)
M odel selection mode
Unit
Range
Initial OFF
OFF - ON
Description
ON: model selection on operation screen OFF: Preset and MA/MB selection on operation screen
Preset/Model selection on panel Unit
Range
Initial
Preset - Model
Preset
Description
Allow Model or Preset selection on operation screen
Model start by bar code (model) Unit
Range
Initial OFF
OFF- ON
Description
ON: model start only after barcode scan OFF :model can start without bar code scan
Automatic driver lock (model) Unit
Range
Initial OFF
OFF- ON
Description
Driver can be locked in out of the process when the model mode is selected
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31
Model auto restart
Unit
Range
Initial
OFF - ON
ON
Description
ON: model restart automatically after previous one is completed OFF: model must be manually restarted when a model is completed
Crowfoot
Unit
Range
Initial OFF
OFF - ON
Description
ON: activate crowfoot setting
Crowfoot ratio
Unit
Range 0 to 10
Initial
1
Description
Crowfoot gear ratio including angle head
Crowfoot efficency (%)
Unit
Range
Initial
%
0 to 150
100
Description
Crowfoot gear ratio including angle head
Crowfoot reverse torque
Unit
Range
Initial
Set up in controller
Tool range
0
Description
For open crowfoot: max torque for return to open position detection
Crowfoot reverse speed
Unit rpm
Range
Initial
Tool range
*
Description
For open crowfoot: speed for return to open position
* Speed may based on the tool model
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32
Controller Settings (continued)
Led/light on time
Unit sec
Range 0 ~ 30
Initial
0
Description
Screwdriver LED lamp off timer (used only with pistol grip models) 0 = lamp off timer disable.
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I/O settings
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34
Input Function Dialog
F/L switch enable : Allow reverse by external input when F/L switch is locked by controller setting
Absolute home bit/socket position Set origin: Create the absolute home position monitored by motor angle encoder. Move origin point: Bit socket position goes back to the home position.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
35
Output Function Dialog
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36
25P I/O Schematic The digital I/O provide the free assignment feature for 8 Inputs and 8 Outputs. Factory setting of I/O assignments are as following.
To validate changing I/O, turn the power OFF and ON again
I/O connections
Factory settings
Pin No
Factory setting
Description
1
IN 1
Preset select 1
2
IN 2
Preset select 2
3
IN 3
Preset select 3
4
IN 4
Start
5
IN 5
Forward / Reverse
6
IN 6
Driver Lock
7
IN 7
Multi Multi-sequence
8
IN 8
Alarm Reset
Non assignable only
IN 9
9
Model
10
OUT 1
Torque UP
11
OUT 2
Fastening OK
12
OUT 3
Ready
13
OUT 4
Motor RUN
14
OUT 5
Alarm
15
OUT 6
Status F/L
16
OUT 7
Count complete
17
OUT 8
Alarm 1
Non assignable only Model Non assignable only Model Non assignable only Model
IN 10
18
IN 11
19
IN 12
20
21
Out COM
22
In COM
Non assignable only Model Non assignable only Model Non assignable only Model
IN 13
23
IN 14
24
IN 15
25
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
37
Binary coding with 5 inputs to select preset # and Mode (identical for Model )
Input
Preset #
Torque select 4
Torque select 3
Torque select 2
Torque select 1
Multi sequence
1
0
0
0
1
2
0
0
1
0
3
0
0
1
1
4
0
1
0
0
5
0
1
0
1
6
0
1
1
0
7
0
1
1
1
8
1
0
0
0
9
1
0
0
1
10
1
0
1
0
11
1
0
1
1
12
1
1
0
0
13
1
1
0
1
14
1
1
1
0
15
1
1
1
1
Multi A
0
0
0
0
1
Multi B
0
0
0
1
1
Binary coding with 3 outputs for error codes in 7 groups Error code
Alarm 3
Alarm 2
Alarm 1
110,111,112,113,114,115,116,118,200,201,220
0
0
1
300,301,302,303,304,309
0
1
0
310,311
0
1
1
330,331
1
0
0
332
1
0
1
333,334,335,336, 337
1
1
0
400,401,500
1
1
1
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
38
Network Settings
Mode
Unit
Range
Initial
STATIC - DHCP
STATIC
Description
STATIC: IP address should be set manually on controller DHCP: if controller is connected to a LAN with a DHCP router IP address will automatically given by LAN router
IP address
Unit
Range
Initial
IPv4 address
192.168.1.100
Description
Used with Static mode to set manually IP address
Net mask
Unit
Range
Initial 255.255.255.0
Description
Gateway
Unit
Range
Initial 192.168.1.1
Description
Set LAN Router address
Port
Unit
Range
Initial 5000
0 to 9999
Description
To be set for communication ParaMon software standard setting is port 5000
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
39
Monitoring Menu
To monitor fastening data and I/O status, click menu icon and select
Monitoring icon.
There are three(3) real-time monitoring menu and one error history.
- Graph: torque, Angle, Speed and current
- I/O: Input & output status
- Network: RS-232 & Ethernet settings
- Error: latest 8 error history
Graph (Torque curve) monitoring Two channel data curve for Current, Torque, Angle, Speed The sampling rate is 1ms (0.001 second) for maximum 400 data display. The latest 400 data display will be refreshed by moving left from right. Auto scale will display all data on one single screen by changing real-time sampling rate automatically.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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I/O Status Monitoring
The I/O & tool operation signals are displayed when they are activated. The temperature of the motor is also displayed.
Network Setting
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41
Remote Menu
Remote menu provides remote tool operation, auto customizing parameters to have highest cycle time and resets. Click menu icon and select Remote icon.
Remote The tool and output signal can be operated remotely by clicking on "Loosening" or "Fastening" buttons. It is a useful feature to simulate the tools in automation integration. Useful in validating the output wiring and tool test without PLC. - Preset selection - Remote start tool in Fastening or Loosening direction - Providing Output signals
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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Auto Customizing Parameters
Simulation & modification window
EC and ECT tool has the auto speed setting feature against torque setting to minimize over torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually. Auto customizing feature provides optimized parameter settings for saving cycle time on the real application.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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Speed Torque
① Select Preset # to modify parameter settings ② Select one of Soft & Hard joint condition when it is obviously clear or both together when it is not clear to be clarified, then click START ③ Apply screw tightening several times until there is no more parameter changing on the simulation & modification window. Be sure that the fastening condition should be same during the process. The system changes parameter values by the previous fastening data. ④ Once there is no more changes on the simulation & modification window, click STOP to finish testing. ⑤ Click APPLY to apply the settings on the simulation & modification window. The setting can be modified by manually before applying them.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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Remote: Backup / Restore / Power Reset / Factory Reset
Backup Parameter save to SD-Card. Backup is saved on the SD-Card - PARAM folder. Back up file name: yyyymmdd.csv Only one file per day (latest backup erase previous one)
20200530.csv
20200610.csv
Restore Restore backup file from SD-Card.
Power reset Power reset provide the equal effect of system rebooting by power OFF and ON of the controller.It refresh the booting by the software without real power off.
Factory reset All parameters are reset to the factory setting.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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General Settings Menu Date & Time
To modify date, time and backlight brightness , click menu icon and select setting icon.
Date and time
System date and time can be modified. yyyy-mm-dd hh:mm:ss
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General Settings: Options
LCD Brightness
Unit
Range 1-100
Initial
100
Description
Manual LCD backlight brightness adjustment
Touch buzzer
Unit
Range
Initial
OFF - ON
ON
Description
Touch screen sound deactivated or activated
Language
Unit
Range
Initial
List
English
Description
Choose in a list of 5 languages: English, German, French, Spanish and Czech – change is applied in the menu
SD card
Unit
Range
Initial
OFF - ON
ON
Description
In order to save the fastening data, Select ON of SD card and select the items to be saved on the SD card:
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Barcode & Barcode Step
Barcode data
Preset # Model # 1 to 15 MA=16 MB=17
Barcode registration # (total 30)
The barcode information can select the Preset or Model by the setting.
In order to use barcode scanner, there are some parameters to be selected prior to the barcode setting.
(Controller menu) R2232 Select: Modbus / Barcode
RS232 baud rate: Select right one for the scanner - usually 9600
- Total number of barcode registration: up to 30 - Max number of barcode data length: 32 characters (including CR data) - Registering process 1) Click “READ” and scan the barcode 2) Select the first and ending digit number from the scan data for registration 3) Select Preset/Model # to be linked with the registered scan data 4) Click bottom right button to move the next registration and repeat the same process ** Preset #16 and 17 in P.M# window works for Multi A and B When Muti A or B is used, the operation window display contains the followings according to the sequence MA or MB > Step no. > Preset # (current preset #)
“Reset all" button is used to clear all registration "Reset Item" button is used to clear the current scan data.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
48
Barcode Step setting
Only for barcode reading used in model barcode step.
Dialog menu Identical to Barcode (refer previous page). (refer previous page).
Barcode registration # (total 30) Max 32 characters each code registration # (total 30)
Barcode registration: barcode model step
step for setting up value.
Ex: Model barcode step value set 1. If read barcode registration 1 data then model change next step.
Note for barcode reader connection:
Hardware connection on RS232 port:
Serial connection RS232 use only 2, 3 , 5 pins. Pins 2 and 3 should be switched External voltage supply is needed for RS232 barcode , 5 pins. External voltage supply is needed for RS232 barcode = reader
Barcode reader setting: See default standard parameters
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
49
Storage
Check SD card information and available memory.
Important:
Format will delete all data saved on memory card. To avoid losing data please make a copy on a PC before.
SD memory card specification SD card type
Size
Format FAT32
Industrial grade Class 10
Max 32GB
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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System creates the folders of YEAR, MONTH automatically. And it creates one file in CSV format with the file name of DATE.
LOGS: ( This folder contains data from all fastening Card is present) PARAMS: (This folder contains back-ups if using the back controller) UPDATE: (This folder is utilized for updating the Controller firmware and LCD fir This folder contains data from all fastening events, if the SD Card Option is enabled and a SD ups if using the back-up feature from the remote menu on the (This folder is utilized for updating the Controller firmware and LCD firmware). events, if the SD Card Option is enabled and a SD up feature from the remote menu on the
Following is a example of the SD Card folder hierarchy on for MDC v2, ECD and ECTD systems.
Clock time, Fastening time, Preset #, Target torque, Converted torque, Speed, A1, A2, A3 angles, Count no. Error code, Forward/Reverse, Status #, Target torque, Converted torque, Speed, A1, A2, A3 angles, Count no. Error code, Forward/Reverse, Status (OK), Snug angle
Date.csv monitoring data file / one file per one day
monitoring data file / one file per one day (new excel from John)
The last scanning data is recorded together with every fastening data The last scanning data is recorded together with every fastening data.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
51
Firmware Upgrade
1. Power off cotroller
Remove the SD card for data saving and use the new SD card for firmware update only.
2. Create the folder “ Update" if not present if not present.
3. Copy the firmware files to the Update Copy the firmware files to the Update folder.
4. Insert the SD card, and power ON the controller
rd, and power ON the controller to begin the update process.
Power off, remove card and remove the bin files fro Power off, remove card and remove the bin files from the update folder.
SD Memory card update ECT*.bin (ECT firmware file ) firmware file )
LCD*.bin (LCD firmware file ) LCD firmware file )
ECT* .bin
LCD* .bin
“update” folder
SD-CARD
Note: If controller is on and you remove SD card, the controller generates alarm sound.
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
52
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