LCI Preconstruction & Estimating Training Manual

11/22/2017

Pre Cast Concrete (3)

Cast In Place Concrete (1)

• Mild reinforced concrete • Reinforcing Bar (rebar) ranges from #3 - #18 • Mild rebar ranges from #6 - #8 • Reinforcement in slabs ▫ Control cracking due to shrinkage • Reinforcement in beams, columns etc ▫ Control crack due to tensile forces

• Typical Buildings with CMU construction ▫ Correctional Facilities

▫ Office Buildings ▫ Retail Buildings ▫ Educational Facilities

Pre Stressed Concrete

Pre Cast Concrete (4)

Pre Tensioned

• Tilt Up Construction with Pre Cast Concrete ▫ Concrete elements are formed on a concrete slab ▫ Temporary casting surface near building footprint • After concrete is cured: ▫ Elements tilted to place ▫ Horizontal to Vertical with crane ▫ Braced into position

Post Tensioned

Typically Pre Cast

Bonded

Unbonded

Reinforcement tensioned by hydraulic jacks that push against the concrete

Reinforcement allowed to create a friction based bond with concrete

Reinforcement coated with grease to prevent friction based bond with concrete

Steel reinforcement is tensioned before the concrete is placed

Advantages

Purposes

Clear Spans Thinner slabs Slender members

Parking garages

Pre Cast Concrete (5)

Flexibility in column layout Span lengths Ramp configurations Slab-On-Ground and Mat Foundations

Lower overall building height floor-to-floor Significant reduction in building weight Reduced foundation load Advantage in seismic areas Slabs and Beams can be continuous Structurally efficient

• SigmaStud®

Expansive soils with low bearing capacity Reduce problems with cracking Reduce differential settlement

▫ Alternative to CMU ▫ Load bearing steel stud

• Advantages:

Geometry challenging bridges Complex curves

▫ Light weight ▫ Increase in load capacity ▫ Compatible with code changes ▫ Accelerated construction schedule

Variable super elevation Significant grade change

Long Span bridges

Without intermediate supports Minimizes impact on environment

• Complete Wall System: • StiffWall® (Shear Wall) • Wall Bridging • Jambs • Openings • Rigid Connectors

Rock and Soil Anchors

Tunneling and slope stabilization Tie backs for excavation

Crack free concrete Water tanks

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