FMD & MMD User Manual

Twin Column Testing Frames

User Guide for MMD Series Material Testers FMD Series Force Testers

The Better Solution

Table of Contents

Page

General Safety Precautions

4 4

5.0 SYSTEM OPERATION 5.1 Operating Principles 5.2 Operator Controls 5.2.1 Emergency Stop Switch 5.2.2 Mains Power Switch 5.2.3 Crosshead Jog Switch 5.2.4 Test Start/Stop Switch 5.2.5 Over Travel Limit Switches

38 38 38 38 39 39 40 41 42 42 42 43 44 45 46 47 47 47 48 49 49 49 49 50 50 50 51 51 51 51 51 51 51 51 52 52

Warnings

INTRODUCTION

6 6 7 8 8 8 9 9 9

1.0 1.1 1.2 1.3 1.4 1.5

System Description

System Safety and Labeling

Product Support

Calibration and Verification

Software Options

Using L3 Material Test Software

6.0 USING YOUR MMD SERIES TEST FRAME

1.5.1 1.5.2 1.5.3

Using L2 Plus Advanced Force Analysis Software

6.1 System Settings Options

Using L2 Force Measurement Software

6.1.1 Setting Crosshead Travel Limits

6.1.2 Setting Crosshead Maximum Travel Velocity

SYSTEM DESCRIPTION

10 10 11 14 14 14 14 15 15 15 15 16 19 19 20 22 23 24 24 24 25 26 27 28 29 29 30 31 31 34 34 35 35 36 37

2.0 2.1 2.2 2.3

6.1.3 Setting Grip Protection 6.1.4 Setting Load Cell Limit

MMD Series Product Specifications FMD Series Product Specifications

6.1.5 Using Deflection Compensation Correction 6.2 Using L3 Series Material Test Software

Common Specifications Power Requirements

6.2.1 Starting an L3 Test 6.2.2 Pausing an L3 Test 6.2.3 Stopping an L3 Test

2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7

Fuse Ratings

Noise Level Rating

Environmental Specifications

7.0 USING YOUR FMD SERIES TEST FRAME 7.1 Using L2 Plus Series Force Analysis Software

Cyclic Testing

Load Hold Testing Test Frame Weights

7.1.1 Starting an L2 Plus Test 7.1.2 Stopping an L2 Plus Test

MMD/FMD Dimension Drawings

2.4

7.2 Using L2 Series Force Measurement Software

LIFTING AND HANDLING General Precautions Unpacking Your System

7.2.1 Starting an L2 Test 7.2.2 Stopping an L2 Test

3.0 3.1 3.2 3.3 3.3 4.0 4.1 4.2 4.3 4.4

8.0 SYSTEM MAINTENANCE 8.1 Preventive Maintenance 8.1.1 Daily Maintenance Checks 8.1.2 Authorized Field Maintenance

Moving Your System

Positioning Your System for Use

INSTALLATION

Customer Responsibilities Starrett Responsibilities

8.1.3 Cleaning 8.1.4 Lubrication

Site Considerations Setting Input Voltage

8.2 Maintenance Procedures 8.2.1 Travel Limits 8.2.2 Emergency Stop 8.2.3 Fuse Replacement

Verifying Your Input Power Source

4.4.1 4.4.2

Setting Input Voltages

Connecting System Components Installing L3/L2 Plus Workstations

4.5

9.0 CALIBRATION AND VERIFICATION

4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.5.9

Installing the L2 Tablet

Installing Base Clevis Assembly Installing Load Cell Sensor

Installing Load Cell Sensor Clevis Assembly

Installing Test Fixture

Installing Extensometers (MMD Series only)

Installing a Printer

Installing Bench Mounting Clips Using the Optional Splinter Shield

4.5.10

starrett.com

Product Warranty Starrett force measurement products carry a one-year (from date of purchase) warranty against defects in material and workmanship (parts and labor), subject to factory inspection. The L.S. Starrett Company will repair or replace, at its option, any part or parts found to be defective in workmanship or material. Starrett warrants repaired or replaced parts for the balance of the original warranty period or 90 days, whichever is longer. Parts returned to the factory under warranty will be repaired at no charge. Freight charges to the factory will be paid by the customer. Return freight charges to the customer will be paid by Starrett. This warranty does not cover damages from such causes as abuse, accident, neglect, fire or freight damage. It does not apply to defects resulting from modifications made by the customer or improper use of the system or its components. Disclaimer of Liabilities The L.S. Starrett Company shall have no liability or responsibility to the customer or any other person or entity with respect to any liability, loss or damage caused or alleged to be caused directly or indirectly by this documentation, or the hardware described in it. This includes but is not limited to any interruption of service, loss of business or anticipatory profits, or consequential damages resulting from the use or operation of hardware or equipment.

General Safety Precautions Force measurement systems are potentially hazardous. Prior to operating your testing system, Starrett recommends that you read and understand the instruction manuals for your system and components and that you receive training on the proper use of this equipment from your authorized Starrett representative. Observe all warnings and cautions identified in this manual for your equipment. A warning identifies a function that may lead to injury or death. A caution identifies a hazard that may lead to damage to equipment or loss of data. Starrett products, to the best of our knowledge, comply with various national and international safety standards as they apply to material and force measurement testing. This Starrett product has been tested and found to comply with the following recognized standards: • EN61010-1 Safety Requirements for Electrical Equipment • EN61000-6-3 EMC Generic Emissions Standard • EN61000-6-1 EMC Generic Immunity Standard

Electromagnetic Compatibility Your MMD Series material test system is designed to comply with International Electromagnetic Compliance (IEC) standards.

To ensure reproduction of this EMC performance, connect this equipment to a low impedance ground connection. Typical suitable connections are a ground spike or the steel frame of a building.

Warnings Emergency Stop

Press the emergency stop button whenever you feel there is an unsafe condition during a test. The emergency stop button removes power to the motor drive system causing the crosshead to stop.

Flying Debris Eye protection, protective clothing and splinter/safety shields should be used whenever any possibility exists of a hazard from the failure of a sample, assembly or structure under test. Due to the wide range of materials that may be tested and that may result in a failure which may cause bodily injury, the precautions and preventative methods taken prior to testing is entirely the responsibility of the owner and the user of the equipment. Crush Hazard Always use caution when installing or removing apparatus and your sample material between the frame’s crosshead and the base. A potential pinch/crush hazard exists. Keep clear of the testing fixture, and particularly the jaw faces at all times. Keep clear of the crosshead during movement. If available, always make sure the Pinch Load feature is enabled. This will stop inadvertent crosshead operation if in manual mode. Always ensure that other personnel cannot operate the system while you are working within the test fixture area. Electrical Hazard Disconnect equipment from the electrical power supply before removing any electrical safety covers. Disconnect power when replacing fuses. Never reconnect power while the covers are removed. Never operate the system with protective covers removed. Rotating Machinery Hazard Always disconnect power before removing covers that protect the user from the internal rotating mechanisms. If maintenance to the drive mechanism is required, and power is needed to perform maintenance to the drive system, maintenance should be performed by an authorized Starrett representative who has received factory training on performing such procedures.

Starrett also certifies that this product complies with all relevant EU directives and carries the CE mark.

Warning Labels Listed below are the warning labels used in this manual including their definitions. Please pay particular attention to these labels and sections within this manual denoted with a warning label.

HAZARD : This label identifies a potentially dangerous hazard that may lead to serious injury to personnel.

WARNING : This label alerts the user of a potentially serious hazard that may result in injury to personnel and damage to equipment.

CAUTION : This labels advises the user to proceed using caution while performing this action. Failure to do so may harm equipment.

NOTE : This label is used to call-out important information including helpful operating instructions.

starrett.com

1.0 Introduction Thank you and congratulations for selecting the Starrett FMD or MMD Series twin column testing frame. Your MMD and FMD Series testing frame may be used for tension and compression testing including specific test methods such as peak, break, constant hold, flexural, shear, peel, coefficient of friction and more. Your MMD and FMD testing frame should be used with Starrett equipment and accessories only. For optimum performance, your MMD and FMD testing frame should be maintained and serviced annually by an authorized Starrett representative. HAZARD MMD and FMD test frames are used in applications with inherent hazards from high forces, rapid motions and stored energy. Users should be aware at all times of moving components that are potentially hazardous, particularly moving crossheads. Failure to read and follow all operating instructions can result in serious injury to personnel and damage to equipment and facilities. Operation and service of MMD and FMD test frames should be by authorized personnel trained in their safe operation.

1.1 System Description Your Starrett MMD and FMD Series test frames are twin column testing frame that make up any of the following testing systems: • L3 Series System used for material testing • L2 Plus Series System used for advanced force measurement and analysis • L2 Series System use for force measurement L3 Series System An L3 Series System uses our L3 Series software operating on an all-in-one touchscreen workstation (L3 Workstation), combined with an MMD Series testing frame. L3 Series Systems are used to measure stress, strain, load, distance, height and time. L3 Series Systems are optimized for research & development, engineering and advanced quality control applications involving material characterization. L2 Plus Series System The L2 Plus Series System uses our L2 Plus Series software operating on an all-in-one touchscreen workstation (L2 Plus Workstation), combined with an FMD Series testing frame. The L2 Plus Series Systems are used to measure load, distance, height and time. They cannot be used with extensometers and cannot be used to measure and analyze stress or strain. L2 Plus Series Systems are used for advanced force measurement and analysis. L2 and S2 Series System L2 Series Systems are designed for high-volume testing in a production environment. The L2 Series System uses our L2 Series software operating on a table personal computer, combined with an FMD Series testing frame. L2 Series Systems are used to measure load, distance, height and time. The cannot be used with extensometers and cannot be used to measure stress or strain. L2 Series Systems are optimized for the production floor- they are easy-to-use, and provide basic force measurement results. The S2 Series System is an application-specific system used exclusively for testing compression and extension springs. MMD Series Test Frames MMD Series test frames are designed for more complex material testing and therefore, these testing frames have higher performance specifications compared to the FMD Series. MMD Series further distinguish themselves from an FMD Series by having two (2) extensometer inputs, plus optional analog inputs, analog outputs and digital I/O that may be used with ancillary equipment. FMD Series Test Frames FMD Series are for high load capacity force testing. FMD Series have lower performance specifications compared to the MMD Series. FMD Series cannot be used with extensometers. FMD Series cannot use analog input or analog outputs. FMD Series can be supplied with optional digital I/O.

Starrett Twin Column Test Frames

1.2 System Safety and Labeling ISO and ANSI safety labels are affixed to Starrett equipment to alert users and operators of the equipment to warnings and cautions. System users should obey all warnings and cautions and should be trained on the safe operation of this equipment by an authorized Starrett representative.

HAZARD Never operate the MMD or FMD test frame without the protective cover over the mechanical and electronic components.

HAZARD Servicing the MMD or FMD test frame should be performed by authorized Starrett personnel only.

Pinch Hazards

Electrical Hazards

Crush Hazards

Mechanical Hazards

Front view

Rear view

Starrett Twin Column Safety Labels

starrett.com

1.3 Product Support If you ever require product support for your Starrett system, contact your authorized Starrett representative. Authorized Starrett representatives are listed on our website at www.starrett.com. In the event that your Starrett representative may not be able to assist you, contact Starrett at one of our many international sales offices. Our sales offices are listed on our website at www.starrett.com. 1.4 Calibration and Verification Your Starrett MMD and FMD Series test frames are calibrated and tested at our factory prior to shipment to you. Our factory calibrations are traceable to national standards. Prior to shipment, Starrett performs the following at our manufacturing facility: • Force Calibration per ASTM E4 • Displacement Calibration per ASTM E2309/E2309M • Speed Verification ASTM E2658 If you require an on-site calibration, Starrett or a Starrett authorized representative can perform a calibration at your location to comply with these international calibration standards.

NOTE MMD Series used for material testing require calibration at the time of installation. Starrett recommends that you calibrate your system at least annually. More frequently calibrations may be required depending on the frequency of which the system is used. If your system is calibrated to ASTM E4, ASTM E2309/E2309M or equivalent international standards, the system must be calibrated whenever the system is relocated, e.g. moved from its location where the previous calibration occurred. 1.5 Software Options Your Starrett MMD and FMD Series test frame is designed to be used for material testing and force measurement applications. Starrett offers three different software products, each one optimized for its intended application. The user interface differs depending on the software selected. Force measurement applications utilize a tablet computer operating our L2 Series software or an all-in-one desktop touchscreen computer with our L2 Plus Series advanced force measurement and analysis software. Material testing applications utilize an all-in-one desktop touchscreen computer with our L3 Series material test software. Contact your Starrett representative for assistance in selecting the correct software application for your needs.

FMD Series with L2 Plus Workstation

1.5.1 Using L3 Material Test Software Starrett L3 Series material test software is designed for general purpose material testing application and for use on a variety of materials including metals, composites, rubber, plastic, elastomers, films, foils, adhesives, etc. The software is optimized for use for material characterization, material research & development and material quality and specification verification. L3 Series software supports a variety of testing methods for load, distance, stress, and strain based on industry standards from ASTM, DIN, ISO, TAPPI and others. 1.5.2 Using L2 Plus Force Measurement Software Starrett L2 Plus Series force measurement software is designed for detailed force analysis in the laboratory. The software is optimized for research & design, engineering and quality control testing where load and distance are measured and where detailed analysis, including force characterization is necessary. 1.5.3 Using L2 Force Measurement Software Starrett L2 Series force measurement software is designed for high volume production environments. The software is optimized for in-situ production or quality control testing where load and distance are measured on a variety of products including adhesives, medical devices, foam/film, springs, etc.

FMD Series with L2 Tablet Controller

starrett.com

2.0 System Descriptions 2.1 MMD Series Test Frames

minimal deflection under full loads at full velocity. Within each column are precision ballscrews. The ballscrews are preloaded. The ballscrews rotated synchronously driven by a precision motion control system. Overall, the system components provide an industry-leading system with extraordinary axial stiffness. Drive System The drive system for your MMD Series test frame resides within the back housing protected by a lightweight fiberglass housing. The drive system connects to the lower end of the ballscrews using a belt and pulley system. Motor rotation rotates the ballscrews synchronously which moves the crosshead up or down with excellent position control resolution. Load String The load string consists of the load cell sensor, clevis adapter and test fixture. The load cell is mounted to the crosshead using a set screw that secures the load cell to the crosshead surface. Starrett recommends using low-profile load cell sensors for material testing because of their excellent axial stiffness. Starrett recommends that your load cell sensor is attached to a base adapter. The base adapter is standard with ULC Series load cells and optional for MLC Series load cells. The base adapter helps ensure a proper surface mounting. The test fixture is mounted using the clevis adapter. The clevis adapter has an M16 thread and comes in either a 15.9mm or 31.8mm diameter. The clevis adapter threads into the load cell sensors. The test fixture slides onto the clevis adapter and is secured using locking rings and a grip pin. Communications Communications between the L3 Series workstation and your MMD Series test frame is via USB 2.0.

The Starrett MMD Series are twin column, electromechanical test frames designed for material testing applications. The MMD Series are bench top systems ideal for tensile, compression, shear, flexural, cyclic and other forms of testing applications. Three model test frames are available:

• MMD-10K Series • MMD-30K Series • MMD-50K Series

The MMD Series has been designed to be used with Starrett L3 software for material testing operating on an all-in-one, touchscreen computer. The MMD Series features include: • Precision motion controls including powerful motors with excellent acceleration and position resolution • High Axial Stiffness with granite base and adjustable deflection compensation and linear error correction • Pre-loaded ball screws and bearings and low-stretch belts for outstanding responsiveness and repeatability • Extra heavy-duty crosshead for testing loads up to 50kN • Data sampling from 1 to 2000Hz • USB communications • Interfaces for up to two (2) extensometers capable of exceeding strain measurement accuracies per ASTM E83, ISO 9513 and EN 10002-4. • Load measurement using IEEE 1451.4 TEDs-compliant load cell sensors with accuracies up to 0.5% of reading down to 1/1000 of load cell capacity. • Digital and analog I/O channels for interfacing with ancillary testing equipment or for incorporating programmable logic control • Easy to use fixture mounting for the many hundreds of different test fixtures and grips that may be used • Worldwide sales and service support Test Frame Your MMD Series test frame consists of a granite base, cast-aluminum base plate, two (2) extruded aluminum columns and a cast-aluminum top plate. The precision aluminum crosshead is engineered for

MMD /FMD Series System Drive System

2.2 FMD Series Test Frames The Starrett FMD Series are twin column, electromechanical test frames designed for force testing applications. The FMD Series are bench top systems ideal for tensile, compression, shear, flexural, cyclic

and other forms of testing applications. Three model test frames are available:

• FMD-10K Series • FMD-30K Series • FMD-50K Series

The FMD Series has been designed to be used with Starrett L2 Plus software for advanced force measurement testing operating on an all- in-one, touchscreen computer. Or, the FMS Series may be used with Starrett L2 software for basic force measurement testing operating on a tablet personal computer. The FMD Series features include: • Precision motion controls including powerful motors with excellent acceleration and position resolution • High Axial Stiffness with granite base and adjustable deflection compensation and linear error correction • Pre-loaded ball screws and bearings and low-stretch belts for outstanding responsiveness and repeatability • Extra heavy-duty crosshead for testing loads up to 50kN • Data sampling from 1 to 2000Hz • USB communications • Load measurement using IEEE 1451.4 TEDs-compliant load cell sensors with accuracies up to 0.5% of reading down to 1/1000 of load cell capacity. • Digital I/O channels for interfacing with ancillary testing equipment or for incorporating programmable logic control • Easy to use fixture mounting for the many hundreds of different test fixtures and grips that may be used • Worldwide sales and service support

MMD/FMD Series System Design

starrett.com

MMD Series Product Specifications

Specification

MMD-10K Series

MMD-30K Series

MMD-50K Series

kN kgf lbf

10 1000 2250

30 3000 6750

50 5000 11,250 0.001 0.00004

Load Capacity

mm/min in/min mm/min in/min

0.001 0.00004

Crosshead Speed - MINIMUM

1500 60 0.05 1.9

1500 60 0.025 0.9

750 30

Crosshead Speed - MAXIMUM

µm µin

0.025 0.9

Position Control Resolution

kN/mm lbf/in

72 412,844

150 855,513

161 918,367

Frame Axial Stiffness

mm in mm in mm in mm in mm in mm in

1270 50 1162 45.75 424 16.7 1626 64

1245 49 1137 44.75 424 16.7 1626 64

1220 48 1111 43.75 424 16.7 1626 64

Vertical Test Space 1

Total Crosshead Travel

Column Spacing

Total Height

787 31 736 29 136 300

787 31 736 29 192 425

787 31 736 29 225 500

Total Width

Total Depth

kg lb

Test Frame Weight

±0.5% of reading down to 1/1000 of load cell capacity. Starrett load cell sensors are supplied with a Certificate of Calibration traceable to NIST. Starrett recommends verification of load cell accuracy during installation per ASTM E4, ISO 7500-1 or EN 10002.

Load Measurement Accuracy

±0.0002 inch (±5 µm)

Position Measurement Accuracy 2 Strain Measurement Accuracy Crosshead Velocity Accuracy

±0.5% of reading down to 1/50 of full scale with ASTM E83 class B or ISO 9513 class 0.5 extensometer

±0.1% of set speed at zero or constant load hold

Data Sampling

1 to 2000Hz

12 total channels Channel 1 & 2 for Power (5-24V) Channels 3 thru 10 for either digital inputs or outputs Channels 11 & 12 for Ground

Digital I/O

Analog Inputs Analog Outputs

1 channel @ ±10V 2 channels @ 0-10V

Extensometer Ports

2 channels for independent connection to an extensometer(s)

USB Interface

1 USB 2.0 connector

Single Phase Voltage (Vac) ±10%

100-120Vac

220-240Vac

Maximum Power (A)

Amps

4.0

1.5

3.7

Frequency

50/60Hz

°C °F °C °F

+10 to +38 °C +50 to +100 °F -40 to +66 °C -40 to +150 °F

Operating Temperature

Storage Temperature

Humidity

10% to 90%, non-condensing

CE Compliance

MMD Series Systems meet all relevant CE standards

Notes: 1 Total vertical space is the distance from the top surface of the base plate to the bottom surface of the crosshead, excluding load cell sensor, test fixtures, and clevis adapter.

2 Assumes Linear Error Correction and Deflection Compensation have been performed on test frame.

FMD Series Product Specifications

Specification

FMD-10K Series

FMD-30K Series

FMD-50K Series

kN kgf lbf

10 1000 2250

30 3000 6750

50 5000 11,250 0.001 0.00004

Load Capacity

mm/min in/min mm/min in/min

0.001 0.00004

Crosshead Speed - MINIMUM

1500 60 0.05 1.9

1500 60 0.025 0.9

750 30

Crosshead Speed - MAXIMUM

µm µin

0.025 0.9

Position Control Resolution

kN/mm lbf/in

72 412,844

150 855,513

161 918,367

Frame Axial Stiffness

mm in mm in mm in mm in mm in mm in

1270 50 1162 45.75 424 16.7 1626 64

1245 49 1137 44.75 424 16.7 1626 64

1220 48 1111 43.75 424 16.7 1626 64

Vertical Test Space 1

Total Crosshead Travel

Column Spacing

Total Height

787 31 736 29 136 300

787 31 736 29 192 425

787 31 736 29 225 500

Total Width

Total Depth

kg lb

Test Frame Weight

Load Measurement Accuracy

±0.001inch (±20 µm)

Position Measurement Accuracy 2 Crosshead Velocity Accuracy

±0.1% of set speed at zero or constant load hold

Data Sampling

1 to 2000Hz

12 total channels Channel 1 & 2 for Power (5-24V) Channels 3 thru 10 for either digital inputs or outputs Channels 11 & 12 for Ground

Digital I/O

USB Interface

1 USB 2.0 connector

Single Phase Voltage (Vac) ±10%

100-120Vac

220-240Vac

Maximum Power (A)

Amps

4.0

1.5

3.7

Frequency

50/60Hz

°C °F °C °F

+10 to +38 °C +50 to +100 °F -40 to +66 °C -40 to +150 °F

Operating Temperature

Storage Temperature

Humidity

10% to 90%, non-condensing

CE Compliance

MMD Series Systems meet all relevant CE standards

Notes: 1 Total vertical space is the distance from the top surface of the base plate to the bottom surface of the crosshead, excluding load cell sensor, test fixtures, and clevis adapter.

2 Assumes Linear Error Correction and Deflection Compensation have been performed on test frame.

starrett.com

2.3.3 Noise Level Rating The noise output for your MMD and FMD Series does not exceed 70dBa. Noise levels do not include noise from specimen breaks. WARNING Noise caused by sample fracture may exceed 70 dBa, therefore, personal ear protection is recommended for these types of applications. 2.3.4 Environmental Specifications Your MMD and FMD Series is designed for use under normal labora- tory conditions. Protective measures may be required if excessive dust, corrosive fumes, electromagnetic fields or hazardous conditions are encountered.

2.3 Common Specifications 2.3.1 Power Requirements The power specifications for Starrett MMD and FMD Series testing frames are shown below.

Electrical Phase Single Phase (Vac) ± 10%

Maximum Power (A)

Frequency (Hz)

Models

MMD-10K FMD-10K MMD-10K FMD-10K MMD-30K FMD-30K MMD-50K FMD-50K

100-120Vac

4.0

50/60

220-240Vac

1.5

50/60

220-240Vac

3.7

50/60

220-240Vac

3.7

50/60

Power Specifications

MMD Series

Specification

Operating Temperature Storage Temperature

+10°C to +38°C (+50°F to +100°F) -40°C to +66°C (-40°F to +150°F)

Humidity

10% to 90% non-condensing

Designed for use under normal laboratory conditions. Protective measures maybe required if excessive dust, corrosive fumes, electromagnetic fields or Hazardous conditions are encountered.

Environmental Conditions

Environment Specifications

2.3.2 Fuse Ratings See Fuse Table (below).

HAZARD Make sure to shut all power to your MMD or FMD Series test frame to OFF. Dangerous voltage may cause personal injury. NOTE The MMD-10K and FMD-10K Series used with 100V or 120V input power use two (2) 6.3A slow-blow fuses. NOTE All MMD and FMD Series used with 220-240V input power use two (2) 3.5A slow blow fuse. WARNING Always replace the fuse with the correct type and amp rating.

Littlefuse Brand Part Number

Model

Input Power

Frequency

Fuse Type

Fuse Size

Number Required

FMD-10K MMD-10K FMD-10K MMD-10K FMD-30K MMD-30K FMD-50K MMD-50K

100-120Vac 4.0A 50-60Hz 6.3A

Slow-Blo

5 x 20mm

2 each

021806.3MXP

220-240Vac 1.5A 50-60Hz 3.15A Slow-Blo

5 x 20mm

2 each

02183.15MXP

220-240Vac 3.7A 50-60Hz 6.3A

Slow-Blo

5 x 20mm

2 each

021806.3MXP

Fuse Specifications

2.3.5 Cyclic Testing Cyclic testing is defined as tests where the frame constantly reverses direction. Cyclic testing on MMD and FMD test frames is limited to a continuous 24 hour duration @ 1Hz sampling. CAUTION The MMD and FMD test frames are not suitable for fatigue testing applications. 2.3.6 Load Hold Testing Constant load testing is defined as tests where the frame maintains a constant load for a specified period of time, e.g. creep and relaxation applications. Cyclic testing on MMD and FMD test frames is limited to a continuous 24 hour duration at 1Hz sampling rate.

2.3.7 Frame Weights MMD and FMD Series weights are listed below, including dimensions.

Machine Weight

Shipping Weight 1 ~320 kg ~700 lbs ~340 kg ~750 lbs ~360 kg ~800 lbs

Height mm/in

Width mm/in 787mm 31 in 787mm 31 in 787mm 31 in

Depth mm/in 736mm 29 in 736mm 29 in 736mm 29 in

Model

MMD-10K FMD-10K MMD-30K FMD-30K MMD-50K FMD-50K

136 kg 300 lbs 192 kg 425 lbs 225 kg 500 lbs

1626mm 64 in 1626mm 64 in 1626mm 64 in

Physical Weights and Dimensions

1 The shipping weight will vary depending on the accessories included with your order. Accessories are packaged in a single shipping crate. NOTE All shipping containers used for the 10K, 30K and 50K frames are 38.5” W x 36” D x 74” H (97.8 x 91.4 x 188.0 cm).

starrett.com

REVISION HISTORY

2.4 MMD and FMD Dimension Drawings

REV.

DESCRIPTION

As Issued

6.7 [170]

29.7 [754]

16.7 [424]

10.0 [254]

31.0 [787]

28.5 [724]

The information in this drawing is the CONFIDENTIAL property of MetLogix. without prior approval is strictly prohibited.

10kN Load Capacity Series Test Frames

TITLE:

Assembly, Twin Column, 10KN

MATERIAL:

0.00 [0.0]: ± 0.030 [ ± 0.75] 0.000 [0.00]: ± 0.004 [ ± 0.10] 0.0000 [0.000]: ± 0.0010 [ ± 0.025] UNITS = INCH [MM] TOLERANCES: (UNLESS NOTED) DESIGN BY: DRAWN BY: Craig Smigel cjs

FINISH:

DATE:

SCALE:

1 : 15

7/30/2013

DRAWING NUMBER:

10510-02

MMD and FMD Dimension Drawings

REVISION HISTORY

REV.

DESCRIPTION

As Issued

29.7 [754]

6.7 [170]

16.7 [424]

10.0 [254]

31.0 [787]

28.5 [724]

30kN Load Capacity Series Test Frames

The information in this drawing is the CONFIDENTIAL property of M without prior approval is strictly prohib

TITLE:

Assembly, Twin Colum

MATERIAL:

0.00 [0.0]: ± 0.030 [ ± 0.75] 0.000 [0.00]: ± 0.004 [ ± 0.10] 0.0000 [0.000]: ± 0.0010 [ ± 0.025] UNITS = INCH [MM] TOLERANCES: (UNLESS NOTED) DESIGN BY: DRAWN BY: Craig Smigel cjs

FINISH:

DATE:

SCALE

7/30/2013

DRAWING NUMBER:

1053

starrett.com

MMD and FMD Dimension Drawings

REVISION HISTORY

REV.

DESCRIPTION

As Issued

29.7 [754]

6.7 [170]

16.7 [424]

31.0 [787]

10.0 [254]

28.5 [724]

50kN Load Capacity Series Test Frames

The information in this drawing is the CONFIDENTIAL property of Me without prior approval is strictly prohibit

TITLE:

Assembly, Twin Column

MATERIAL:

0.00 [0.0]: ± 0.030 [ ± 0.75] 0.000 [0.00]: ± 0.004 [ ± 0.10] 0.0000 [0.000]: ± 0.0010 [ ± 0.025] UNITS = INCH [MM] TOLERANCES: (UNLESS NOTED) DESIGN BY: DRAWN BY: Craig Smigel cjs

FINISH:

DATE:

SCALE:

7/30/2013

DRAWING NUMBER:

10550

3.0 Lifting and Handling The MMD and FMD Series twin column testing frames are heavy. Any lifting and positioning should be done by authorized personnel in accordance to local safety standards, e.g. training required by Occupa- tional Safety and Health Act (OSHA) in the United States, or comparable safety standards when installed internationally. Proper rigging equipment is required for lifting and positioning all MMD and FMD Series test frames. Personnel responsible for test frame lifting and position must follow the instructions within this manual. Personnel should contact Starrett if they have any questions about how to safely lift and position the MMD or FMD Series test frames. Starrett recommends leaving the MMD and FMD Series test frame in its packaging while moving the instrument to its final site location within your facility. CAUTION Make sure hallways and door openings are large enough to safely move your MMD and FMD Series to its final site loca- tion. Make sure that floors leading to the final site location are rated to support the weight of the MMD and FMD Series while in its Starrett Packaging.

3.1 General Precautions Starrett recommends that only individuals experienced with the operation of lifting equipment and rigging techniques should attempt to lift or move your MMD and FMD Series testing frames. Equipment operators must have the appropriate licenses and have complied with your local safety standards (e.g. the appropriate training required by OSHA in the U.S. or appropriate safety institutions around the world). WARNING NEVER lift the frame by the top plate. This plate does not support the weight of the frame. The plate could break and cause personal injury and equipment damage. WARNING Do not use a lifting device or straps rated for less than twice the weight of the load frame. All lifting devices and straps must be rated for a capacity at least twice the weight of the load frame. WARNING Do not tilt an unsupported load frame more than 15-degrees when it is in the upright position.

Lift by Crosshead Do NOT lift by top plate

starrett.com

3.2 Unpacking Your System Starrett recommends that you wait to unpack your MMD or FMD Series once it has been located in its final site location. Your MMD and FMD Series should be moved using a forklift or crane to its final site location. Starrett uses environmentally safe portable crating systems to trans- port the MMD or FMD Series. These systems are reusable, so take care to store them flat when you are finished removing your test frame. Disassemble your packaging create as follows: 1. Remove the metal clips holding the top plate of the crate system. 2. Remove the wooden top plate. 3. Remove the metal side clips. 4. Remove one of the metal base clips. 5. Remove the wooden side where you removed the metal base clip. 6. Repeat steps 3-5 as your work around each side of the crate system. 7. Remove the shrink wrap vapor barrier around the test frame. DO NOT USE A KNIFE. Take care not to cut the shrink wrap as you may accidentally damage the surface finish. 8. Review the Packing List to ensure all components have been shipped. Contact Starrett if you find any accessories or compo- nents missing. 9. Remove all accessories and components from the base and save to a side location. Do NOT disassemble or remove any compo- nents or parts from the Accessory packages. Retain all packaging materials until the system is satisfactorily installed and all parts, components and accessories are accounted for and located. 10. Prepare to move the MMD or FMD test frame to its final site location.

WARNING When removing the wooden sides from the crate system, you should work with the help of an assistant to keep the oppos- ing sides from falling off the bottom skid. Once the top and sides of the crate system have been removed, leave the MMD or FMD test frame in the base on the skid. The skid is required if you choose to life the frame under the base.

Starrett Crate Tool

Starrett Crate System

Remove Clips (Start with top clips)

Plastic sheet protects frames

starrett.com

3.3 Moving Your System Before you move your MMD or FMD Series test frame, make sure you have reviewed the Site Requirements and verified that the location meets all requirements for safe and functional operation. Specifically, make sure of the following: • Personnel moving the equipment are authorized and have been trained on your local safety standards; • The forklift or crane to be used can fit through all hallways, door opening, etc. • There is adequate clearance between the ceiling and the top of the load frame, including clearance for lifting the frame using a forklift or crane; • All loose accessories and components within the shipping crate have been removed; • The floor where the test frame will be located, and any floor en- countered during transporting to the test frame’s final site location have a sufficient load capacity; • There is sufficient packaging material to protect the test frame when moving it to its final site location. There are different APPROVED methods for transporting your MMD or FMD Series test frame to its final site location. Below are listed the methods for transporting.

Forklift Method Use a forklift with padded forks to life the test frame from under the crosshead as shown. WARNING NEVER lift your MMD Series test frame using a forklift by placing the forks under the test frame base. Lifting the frame in this manner can cause extensive damage to your test frame.

IMPORTANT Place protective padding around lifting plates to prevent damage to the crosshead when lifting.

Place protective padding around crosshead.

Place protective padding around lifting forks.

Place protective padding between front panel and fork lift truck.

Guide and balance the test frame as you lift it very slowly.

Place protective padding around crosshead.

Position test frame, then lower very slowly.

Place protective padding between test frame’s front panel and fork lift truck.

Lifting the MMD/FMD Series using a forklift

3.4 Positioning Your System for Use The position you select for the final site location should be in an area that allows the system to be accessible from all sides. Users must have unobstructed access to the power sources for the system and all associated system components and accessories. The final site location should be in a well-ventilated, preferably air con- ditioned room free of dust, debris, oils, etc. A temperature controlled laboratory environment is recommended.

Crane Method Use a crane to lift the upright test frame from the crosshead. If this method is used, Starrett strongly recommends using certified riggers experienced in moving heavy industrial equipment.

The final site location must be away from any machinery or equipment that can emit electromagnetic interference.

The final site location must be away from any machinery or equipment that can cause excessive vibration such as pumps, generators, etc.

Use an approved safety hooks with appropriate load capacity before attempting to lift test frame. Hook load capacity should be 2X the weight of the test frame.

If you have questions about the suitability of a location prior to installa- tion, contact your Starrett representative for assistance.

Use an approved safety strap with appropriate load capacity before attempting to lift test frame. Strap’s load capacity should be 2X the weight of the test frame.

Place protective padding around top plate.

IMPORTANT Place protective padding around crosshead. Make sure lifting hook and strap have a load capacity greater than 2X the weight of the test frame. Guide and balance the test frame as you lift it very slowly.

Place protective padding around crosshead.

Position test frame, then lower very slowly.

Guide the bottom of the test frame to prohibit “swinging”.

Lifting the MMD/FMD Series using a crane

starrett.com

4.0 Installation This section will provide you with installation guidelines for your MMD Series material testing system. Starrett recommends that your authorized Starrett Representative be responsible for installing and commissioning your system at your location. NOTE Starrett recommends that your authorized Starrett Representative installs and commissions your MMD Series material testing system.

4.2 Starrett Responsibilities The L.S. Starrett Company is responsible for the following:

Insurance Your system is shipped FOB Factory, meaning ownership and liability for the system transfers from Starrett to the customer at the Star- rett shipping dock. Unless other shipping terms are specified in the customer’s purchase order, and accepted by the L.S. Starrett Company, FOB Factory shipping terms apply. Under these terms, the L.S. Starrett Company is responsible for insurance coverage while the system is in the Starrett factory until it reaches the Starrett shipping dock. The customer assumes insurance responsibility as soon as the system is at the Starrett shipping dock. Installation Starrett, or the authorized L.S. Starrett dealer, is responsible for the complete installation of the test frame and all associated components and accessories that were purchased from the L.S. Starrett Company. The customer is NOT to make any attempt to install any system com- ponents or accessories without the authorization and supervision of the Starrett representative responsible for the installation. Initial Operation The Starrett representative responsible for the system installation will perform an initial operational check and verification once installation is completed. This initial operation will include a verification of the cali- bration and will include a functional acceptance check to be witnessed by the customer. On-site Training The Starrett representative may be required to train customer per- sonnel on the proper operation of the system and all components purchased from the L.S. Starrett Company. Training will typically require one day (1 day) and is structured to accommodate up to three (3) individuals. Customized training, and extended training for larger groups of users can be scheduled through your Starrett representative. A service fee is charged for training outside the one day orientation. Documentation The L.S. Starrett Company provides all the documentation required to operate the system, including manuals for the test frame, components and associated software products (L2 or L3 Series software).

4.1 Customer Responsibilities The customer is responsible for the following :

Site Preparation The customer is responsible for the site preparation prior to the system being moved to its final site location. The customer must ensure that the site requirements are satisfied prior to scheduling the installation. Handling and Transporting Unless specifically arranged otherwise, it is the customer’s responsi- bility to arrange the off loading, unpacking and moving of the testing system to the final site location. Insurance and Safety The shipping terms for your Starrett system and all components purchased from the L.S. Starrett Company are FOB Factory (Ex Works), meaning ownership and liability for the testing system transfers to the customer at Starrett’s loading dock. Under these terms, the customer is responsible for securing the applicable transit insurance on the ship- ment and arranging safe transport to the final destination. When transporting a test frame within the customer’s own premises, the customer is responsible for its safe transport. Your Starrett repre- sentative can supervise the transportation to the test frame’s final site location. Material Disposal The customer is responsible for the proper disposal of any waste mate- rials generated from the system installation.

Additional copies of manuals are available and can be ordered through your Starrett representative.

4.3 Site Considerations It is important that you make proper site preparations before moving the MMD or FMD Series to its final site location. This will ensure that the equipment operates in accordance to its specifications. Please adhere to the following when locating your MMD or FMD Series test frame: Location The MMD or FMD Series test frame must be located so that there is proper air ventilation around the entire frame. The test frame must NOT be located directly against a wall or where other equipment or ob- jects can interfere with air circulation or the ability of your personnel to reach all safety related facilities including the emergency stop, power switch, stop/start button, power cord and travel limits. Bench top Positioning Starrett recommends that your MMD or FMD Series be mounted on a Starrett test bench. If a non-Starrett approved bench is used, you must verify that the bench is able to support the weight of the test frame with all of its components and accessories, including computer workstation, testing fixtures, tools, etc. Your bench should have level- ing feet. The location of the bench must be free of vibrations coming from adjacent equipment of activities taking place within or near the site location. Ceiling Clearance Ensure that there is adequate ceiling clearance for your MMD or FMD Series test frame. Also, take into consideration the ceiling clearance required for lifting and positioning the test frame on to your bench top. Power Supply The power source should allow for directly plugging the power cord from the test frame to the outlet. The outlet and power cord must be located so that the cord can quickly and easily be unplugged in the event of an emergency.

CAUTION Your MMD Series requires “clean” and stable electrical power. Power fluctuations and surges may cause perfor- mance problems that may lead to extensive damage to your test frame. NOTE An in-line power surge protector is recommended for all installations. HAZARD NEVER use an extension cord or power strip for connecting power to your MMD or FMD Series. The power cord to the MMD or FMD Series should be plugged directly into an outlet to supply the correct power input. CAUTION ALWAYS make sure that personnel have quick and immedi- ate access to the power cord for your MMD or FMD Series test frame. Personnel must be able to unplug the power cord quickly in the event of an emergency. Environmental Conditions The MMD and FMD Series are considered laboratory instruments and are designed for use under normal laboratory conditions. They should be located in a temperature-controlled environment that is free of dirt, debris, oils, etc. Protective measures may be required if excessive dust, fumes, electromagnetic interference or hazardous conditions exist. Contact Starrett for assistance.

starrett.com

4.4 Input Source Power CAUTION

NOTE Make sure your MMD Series power cable can reach your power outlet, allowing some slack in the cable, and allowing for personnel to easily and quickly access the cable in the event of an emergency. WARNING NEVER use a power extension cord with your MMD Series system. Your MMD and FMD Series requires “clean” and stable electrical power. Power fluctuations and surges may cause performance problems that may lead to extensive damage to your test frame.

The MMD-10K and FMD-10K may be operated using 100, 120, 220, 230-240V supply voltage.

CAUTION The MMD-30K, MMD-50K, FMD-30K and FMD-50K must be operated using 220-240V supply voltage only. CAUTION Always verify that your MMD or FMD Series test frame is compatible with the main power source BEFORE connecting the machine’s power input to the power source supply. CAUTION Your MMD or FMD Series test frame uses a 3-wire, grounded main power cable. The test frame operates from a single phase, two-wire grounded power source that applies 240V or less between the supply conductors or between the un- grounded supply conductor and earth ground. CAUTION Make sure your MMD or FMD Series power cable is compatible to the plug configuration necessary to safely connect to the power source supply.

NOTE An in-line power surge protector is recommended for all installations.

MMD-10K and FMD-10K Series

Specification

Maximum Power (A)

4.0

Single Phase Voltage (Vac) ±10%

100-120Vac

Frequency

50/60 Hz

Power Cord Length

2.4m (8 ft.)

MMD-10K and FMD-10K Series

Specification

Maximum Power (A)

1.5

Single Phase Voltage (Vac) ±10%

220-240Vac

Frequency

50/60 Hz

Power Cord Length

2.4m (8 ft.)

MMD-10K and FMD-10K Series Power Specification

MMD-30K, FMD-30K, MMD-50K and FMD-50K Series

Specification

Maximum Power (A)

3.7

Single Phase Voltage (Vac) ±10%

220-240 50/60 Hz

Frequency

Power Cord Length

2.4m (8 ft.)

MMD-30K, FMD-30K , MMD-50K and FMD-50K Series Power Specification

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54

www.starrettmetrology.com

Made with FlippingBook - professional solution for displaying marketing and sales documents online