When torque tools slip out of calibration, miscalibration impacts product quality. Having an accurate way to regularly test calibration onsite is a great way to reduce risk and ensure safety. With Mountz torque analyzers and sensors, you can test tools before they go into service daily. Testing prevents employees from working with miscalibrated tools and enhances quality management. Using your own torque testing equipment is also more efficient since you can evaluate your tools without sending them to a laboratory. Whether you want stand-alone sensors for hand and power torque tools or run-down adapters that simulate actual joint conditions, Mountz has many options to choose from.
FG PRESET CLEAN ROOM SCREWDRIVER OPERATIN CLEAN ROOM (HVG) TORQUE SCREWDRIVER OPERATING INSTRUCTIONS TORQUE G INSTRUCTIONS
Rev 1.0 (7/1/2024)
Register Your FG Clean Room (HVG Register your Mountz FG screwdriver now to unlock ensuring your product is always up-to-date, along with comprehensive resources. G) Screwdriver Register your Mountz FG screwdriver now to unlock exclusive benefits! Gain access to timely updates, date, along with comprehensive resources. exclusive benefits! Gain access to timely updates, Stay ahead with our commitment to providing you with the best experience possible. Register today for peace of mind and unparalleled support. Scan the QR to register your product(s). alleled support. Scan the QR to register your product(s). Adjusting the Torque Setting for a Preset Value 1. Use a 5mm hexagonal key and remove Also, remove the T-bar (for FG-40i CR 2. Use a 2 mm hexagonal key to loosen the adjuster locking screw by 1/4 disengaged. It's important to note that a complete turn is excessive and may restrict the available hex depth. (Note: This step does not apply to the FG Preset Value emove the end cap from the screwdriver anti-clockwise direction. CR-HVG and FG-125i CR-HVG models only). Use a 2 mm hexagonal key to loosen the adjuster locking screw by 1/4 - 1/3 turn until slightly not apply to the FG-8i CR-HVG model.) clockwise direction.
3. Insert the 5mm hexagonal key into the adjuster and turn clockwise. Turn the hex key clockwise to increase torque and counter-clockwise to decrease the torque. Insert the 5mm hexagonal key into the adjuster and turn clockwise. Turn the hex key clockwise to clockwise to decrease the torque.
4. Once the required torque value is reached, tighten hexagonal key. Caution, overtightening the locking screw may damage it or result in the incidental turning of the adjustment screw. Once the required torque value is reached, tighten the locking screw to 10 lbf.in using the 2 mm using the 2 mm
5. Take 10 consistent readings on the Torque Analyzer to confirm the torque sett torque above or below the recommended torque ranges analyzer. Tighten end-cap back on using a 5mm hexagonal ke Note: Do not adjust the torque setting while torque sensor as you can over-torque and damage the sensor. Applying Torque 1. Tighten fastener or bolt by applying steady twists. The s tightening. When pre-set torque is reached 2. The screwdriver will automatically reset itself for the next application. 3. With its unique cam-over design, it's impossible to over The screwdriver will automatically reset itself for the next application.
on the Torque Analyzer to confirm the torque setting. Do not adjust mmended torque ranges for the torque screwdriver or torque using a 5mm hexagonal key. adjust the torque setting while the screwdriver is connected to a torque analyzer or torque and damage the sensor. not adjust analyzer or
olt by applying steady twists. The screwdriver should be kept in line with the set torque is reached, the screwdriver will 'slip.'
in line with the axis of the bolt during
s impossible to overtighten beyond the preset load.
Calibrating Torque Screwdrivers To calibrate a torque screwdriver, either use a torque analyzer or torque sensor within the range of the torque screwdriver. For a torque screwdriver calibrate torque in "Peak slowly and smoothly. 1. Select a torque tester or torque sensor that covers the torque range of the screwdriver. Connect torque tester or torque sensor using the appropriate adapters as needed. 2. Apply torque clockwise slowly until screwdriver either use a torque analyzer or torque sensor within the range of the torque screwdriver. For Peak" mode with a torque tester or torque sensor. Make sure to apply the torque tester or torque sensor that covers the torque range of the screwdriver. Connect Apply torque clockwise slowly until screwdriver 'slips' and note reading. mode with a torque tester or torque sensor. Make sure to apply the torque tester or torque sensor that covers the torque range of the screwdriver. Connect the screwdriver to the
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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3. Adjust screwdriver to required torque setting as described above. 4. Test and repeat adjustment as necessary to obtain the desired torque value. 5. Recalibrate torque screwdriver at prescribed intervals.
Maintenance Schedule Like an automobile, torque screwdrivers contain moving parts that require periodic servicing and lubrication.
Expected Tool Life With normal use – 1,000,000 operations
Period Between Resetting of Torque 5,000 fastening operations. It is acknowledged that some tools may achieve 20,000 operations in a relatively short period of time. Under these circumstances, the user may decide, with the benefit of their experience, to increase the period between calibration intervals. Routine Maintenance After 50,000 operations, strip, clean, and re-grease the spring, bearings, and internal components. Any worn components should be replaced. Note: Any tool that is dismantled during its life must be re-lubricated in accordance with the Mountz recommendations. Do not clean tools by immersing them in a solvent, as this will destroy the internal lubrication and cause the tool's failure. Cleaning Regimen Please note that these tools are not designed to be submerged. Compatible Cleaning Solvents: organic cleaning solvents compatible with Nitrile. Mountz recommends Isopropyl Alcohol. Cleansing procedures involving water and isopropyl alcohol-based solvents are permitted.
Testing and Servicing Torque tools go out of calibration with use. Calibrating a torque tool is a fine-tuning process of bringing the tool back within its tolerance. Regular torque calibration of a hand screwdriver ensures accuracy, repeatable tool performance, and adherence to international standards. We recommend a general once a year calibration interval. However, the user's organization must determine suitable intervals based upon equipment performance, application, degree of usage, and management objectives. Mountz Calibration and Repair Services Mountz Inc. features an experienced calibration and repair staff. Our trained technicians can calibrate and repair almost any tool. Mountz provides rapid service with quality that you can trust as we offer two state-of-the-art calibration labs and repair facilities that can calibrate up to 20,000 lbf.ft. About Mountz Mountz, The Torque Tool Specialists ® , has been a leader in the torque tool industry for more than 57 years. Engineered in the Silicon Valley and serving the globe, Mountz focuses on delivering high-quality torque products, services, and solutions to ensure customers can always proceed with confidence. We are committed to forging a safer world through precision and accuracy and by innovating every day.
Mountz Service Locations
Eastern Service Center 19051 Underwood Rd. Foley, AL 36535 Phone: (251) 943-4125 Fax: (251) 943-4979 Western Service Center 1080 N.11th Street San Jose, CA 95112 Phone: (408) 292-2214 Fax: (408) 292-2733 UK Service Center Pier Copse Courtyard, Milland Lane, Liphook, Hampshire, GU30 7JN, UK Phone: 00 44 1428 741756
www.mountztorque.com
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
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