Catalog RJ Field - Rugged RJ45 connectors

Find out about our latest RJ45 Cat5E, Cat6 and Cat6A solutions, harsh environment cordsets and cables for all Ethernet categories and brand new accessories product range.

Amphenol Socapex | RJFIELD™

TABLE OF CONTENT

About Amphenol Socapex Markets and applications

4 8 9

Other solutions and related documentations

Concept overview and benefits

10 11

Ethernet standards and appropriate solutions

METAL RANGE

RJF™

14 23 24 25 26 29 34 43 44 46 48 50 57 61 64

RJF™ - Transversally sealed and hermetic receptacle

RJF™ - PC tails receptacle

RJF™ - Plug & receptacle with 360° EMI backshell RJF™ - Plug for big insulation wire up to 1.6mm

RJ11F

RJFTV™

RJFTV™ - Transversally sealed and hermetic receptacle

RJFTV™ - Stand-off receptacle

RJFTV™ - Reduced flange receptacle RJFTV™ - Through-bulkhead receptacle

RJFTV™ - Plug and receptacle with 360° EMI backshell RJFTV™ - Plug and receptacle for big insulation wire up to 1.6mm

RJFTV™ - Atex Zone 2 RJ11FTV - Atex Zone 2

COMPOSITE RANGE

RJFRB RJF544

68 71

CABLES AND CORDSETS

Cat.5e cable and cordset Cat.6 cable and cordset Cat.6A cable and cordset Cat.7 cable and cordset

76 77 78 79 80

Cat.7 VG95218T031 cable and cordset

ADAPTORS AND ACCESS POINTS

RJ45 access point

84 85 86 87 89

RJ11 to type EN3646 - PT/451 - ABS1547 adaptor RJ45 to type EN3646 - PT/451 - ABS1547 adaptor

RJ45 to M12 adaptor

RJFTV™ intercoach jumper

ACCESSORIES

Standard protective cap - RJF™ Standard protective cap - RJFTV™ Standard protective cap - RJ11F Standard protective cap - RJ11FTV

92 93 94 95 96 97 98 99

Self-closing cap - RJF™ Self-closing cap - RJFTV™

Standard protective cap - RJFRB and RJF544

Panel gasket and tool

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™

TABLE OF CONTENT

ASSEMBLY INSTRUCTIONS

101

RJF™ RJ11F

102 103 104 105 106

RJFTV™ RJFRB RJF544

109

HOW TO ORDER

RJF™

110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

RJF™ - Transversally sealed and hermetic

RJ11F

RJFTV™

RJFTV™ - Transversally sealed and hermetic

RJFTV™ - Stand-off receptacle

RJFTV™ - Reduced flange receptacle RJFTV™ - Through-Bulkhead receptacle

RJFTV™ - Atex zone 2 RJ11FTV - Atex zone 2

RJFRB RJF544

Cable

Cordset

Standard protective cap

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

OUR COMPANY

Proven excellence in interconnect solutions - Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. - Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex serve customers in over 100 countries around the world. - Amphenol Socapex is part of the leading supplier of interconnect systems Amphenol. € 1400+ employees 142 M€ Net Sales 2023 70% Export - 30% France Thyez , France Pune, India

Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design and manufacturing centers in France and India - State-of-the-art manufacturing technology

Our markets

Industry

Space

Defense

Commercial Aerospace

TECHNOLOGIES & INNOVATION

High-Speed Expertise

Engineering Laboratory

Materials Expertise

Eco-responsibility

Product testing and qualification expertise in many fields: - Environmental, mechanical, electrical, chemical, climatic skills - RF and fiber optics expertise

Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - Advanced technology research and development: polymers, metals, platings, resins ... - Cutting edge characterizations of interconnects: Radio Frequency, partial discharges ... - 3D CAD mechanical software, simulation & analysis

Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals...) - New materials development, plating, and suitable processes - Recycling and rational resources consumption

Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain

Our workshops

Our workshops located in France & India provide consistent quality adapted to your volume requirements. Automation & Tooling : Tools for our different activities : molding, machining, assembly

Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells and rectangular shells Screw Machining : Manufacturing of electrical contacts Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)

Our certifications

Our memberships

Member of CMG (Connecting Manufacturing Group) Consortium

Product certifications : MIL-DTL38999, EN3645, EN3155, VG (VG95328, VG95319, VG96944, VG95218, VG96949)

Certified Management System

CUSTOMER EXPERIENCE

We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.

A partner you can trust

On Time Delivery Performance

Compliance management

Customer Proximity

Design Expertise

Quality Commitment

Buy our solutions

You can access our solutions through our global network of sales offices or through our distributors.

Field Sales Team : 10 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world

Technical Advisement & Multilingual Customer Service : 20 people

Worldwide Distribution Network : Our range of circular connectors, contacts, fiber optic connectors, PCB connectors and accessories are available thru our extensive distribution network. It includes qualified distributors (QPL approved) for assembling MIL-DTL-38999 & derivatives and PT/451 (VG95328) connectors.

Check our product inventory

Product Selectors & 3D Files

OUR HISTORY

1947

Early 1960’s

1973

1975

1956-57

Séries 127/HE8

Séries PT/451

New factory in Thyez (74) France with 250 people, 13 000m 2

Production of 38999 connectors

- Socapex creation in Suresnes, France - 1 st radio connector

- 1 st board level connectors: HE8 - 1 st “licence Bendix” manufactured connectors - SL Series

- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder

1986

2004

2005

2010’s

1995-96

Amphenol Socapex

LuxBeam TM

HDAS

New factory in Pune, India

LuxBeam TM

and

HDAS

- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez

Amphenol becomes primary shareholder

RJ Field launch, “Award Electronica”

launch

2014-2017

2022

Today & tomorrow

2019

New technologies : - Investment in automation & technical expertise

High Speed Contacts

Cable Assembly

Amphenol SOCAPEX joins the “ Convention des Entreprises pour le Climat ” . - Our goal: to accelerate our transition to a more sustainable operation.

Harness in the box solution launch

Increased manufacturing capacity with 2 nd building in Pune, India

New workshops : - Cable Assembly & Contact Manufacturing workshop

Amphenol Socapex | RJFIELD™

MARKETS AND APPLICATIONS

C5ISR Threat detection system Soldier wearable equipment Rugges computer & digital radio Satellite reception unit

Military vehicles Ground radios shelters Ground vehicles Battlefield Communication systems

Military Avionics & Airframe Power unit Aircraft Radar Display unit Flight control system

Missiles & UAVS Air missiles and UAVS Ground control station & launchers

Navy Navigation guidance

Commercial Avionics & Airframe Landing gear Cockpit Ground power supply Engine Flowmeter

Industrial Automation Transportation Nuclear power station Robotics

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™

OTHER SOLUTIONS AND RELATED DOCUMENTATIONS

All our documentations are available in PDF format on our website : www.amphenol-socapex.com

RJF TV - Reduced Flange Ethernet connection system for harsh environment Smaller and Lighter

µCom-10Gb + Micro Connector for High-speed Ethernet

TV µCom-10Gb+ 38999 10Gb Ethernet Connector

Derived from standard RJF TV, Reduced Flange RJF TV is ideal for applications where small dimensions and lower weight are critical in harsh environments. RJFTV Reduced flange receptacle is available in Cat5.e, Cat.6 and Cat6A. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main Features Description

µCom-Series is a new range of connectors designed to address the latest trends of the industry : miniaturization and high speed, with the highest resistance for use in the harshest environments. Description

Description

µCom-Series is a new range of connectors designed to address the latest trends of the military industry: miniaturization and high speed, with the highest resistance for use in the harshest environments. TV µCom combines µCom-10G+ speed with 38999 Series III size 11 shells robustness.

Main features

Main Features

MAIN CHARACTERISTICS - Miniature : 15 mm(.59˝) max external diameter - Receptacle and in-line receptacle compatible with both thread and push pull plugs - 4 pairs totally insulated throughout the connector for minimum cross- talk between the four pairs - Patented special interfacial shapes for minimum perturbation at the interface of each pair - Thread and push pull coupling mechanisms with 2000 mating cycles & high vibration resistance - Machined gold plated crimp and solder contacts design for performances according to the inercontact of M39029/77-429#16 M39029/76-425#16 38999 contact - Contacts are crimped with standard crimping tool M22520/2-01 + Amphenol µCom positioner

ENVIRONMENTAL PROTECTION - Environmental testing based on MIL-DTL-38999 series III military specifications (Thread version) - Environmental testing based on MIL-DTL-26482 military specifications (Push Pull version) - Machined Brass shells : - 500 h with unplated shell - 500 h with olive drab cadmium plating - 500 h with black nickel plating - IP68 sealing mated and unmated for PCB receptacles - 1500 Vrms Dielectric Withstanding Voltage - Temperature range : - 55°C / + 125°C APPLICATIONS - Battlefield communication systems - C5ISR - Data acquisition and transmission in harsh environment - Navy - Rail Mass Transit - Industrial process control - Robotics - CNC machines - Oil & Gas

MAIN CHARACTERISTICS - Based on MIL-DTL-38999 series III – Shell size 11 - 4 pairs totally insulated throughout the connector for minimum cross- talk between the four pairs - Patented special interfacial shapes for minimum perturbation at the interface of each pair - Machined gold plated crimp and solder contacts design for performances according to the inercontact of M39029/77-429#16 M39029/76-425#16 38999 contact - Contacts are crimped with standard crimping tool M22520/2-01 + Amphenol µCom positioner

ENVIRONMENTAL PROTECTION - Environmental testing based on MIL-DTL-38999 series III military specifications - Aluminium shell : - 48 h with nickel plating

• Smaller: 41% footprint surface reduction • Lighter: 15% lighter than standard RJF TV receptacles • MIL-DTL-38999 coupling mechanism • Mates with standard RJF TV plugs & caps • 3 platings: Olive Drab Cadmium, Nickel, Black Zn Ni • Cat.6 Ethernet : 1Gb up to 250 MHz • Reduced Flange Deviation (to be added at the end of your part number):

- 500 h with olive drab cadmium plating - 500 h with black zinc nickel plating

- Marine bronze shell : - 1 000 h - IP68 sealing mated and unmated for PCB receptacles - 1500 Vrms Dielectric Withstanding Voltage - Temperature range : - 55°C / + 125°C APPLICATIONS - Battlefield communication systems - C5ISR - Data acquisition and transmission in harsh environment - Navy - Rail Mass Transit - Industrial process control - Robotics - CNC machines - Oil & Gas

standard castle nut

* safety castle nut

- F312 with standard castle nut - F311 with safety castle nut*

- Crimp contact : AWG 24 to 28 - Solder contact : max AWG24

Main characteristics Sealed against fluids and dust (IP68) Shock, vibration and traction resistant No cabling operation in field and no tools required Mechanical coding / Polarization (4 positions) Improved EMI protection Tri start thread coupling mechanism (MIl-DTL-38999 series III type) with anti-decoupling device - shell size 19 Mating cycles: 500 minimum

Environmental protection Sealing: IP68 when mated with cap or potted version without cap Salt spray: > 48h with aluminium shell - Nickel > 500h with aluminium shell - Olive drab cadmium plating > 500 h with aluminium shell - Black zinc nickel Fire retardant / low smoke: UL94 V0 and EN45545 Vibrations (mated conditions): 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) Temperature range: -40°C / +85°C

DATA TRANSMISSION - Exceeds 10Gb/s Ethernet following IEEE 802.3an-2006 : 10GBase-T - Cat.6A connector according to TIA568C.2 and ISO/IEC11801 standard

- Crimp contact : AWG 24 to 28 - Solder contact : max AWG24

Brochure LJT 21-48 PDF only Catalog USB Field TM DOC-001035-ANG

Brochure LJT23P1 1x250A PDF only Catalog Rugged Ethernet Switch and Media Converters DOC-001034-ANG

Brochure 387TV - Size 7 DOC-000106-ANG Brochure µCom-10Gb+ DOC-000015-ANG DATA TRANSMISSION - Exceeds 10Gb/s Ethernet following IEEE 802.3an-2006 : 10GBase-T - Cat.6A connector according to TIA568C.2 and ISO/IEC11801 standard

Brochure LJT 25-1A 4x100A PDF only Brochure TV µCom-10Gb+ DOC-001014-ANG

Markets & Applications - Cat.5e : Ethernet Class D per ISO/IEC 11801 and Cat.5e connection for 10 Base-T, 100 Base-TX or 1000 Base-T up to 100 MHz networks per TIA/EIA568B. - Cat.6 : Ethernet Class E per ISO/IEC 11801 and Cat.6 connection for 10 Base-T, 100 Base-TX or 1000 Base-T up to 250 MHz networks per TIA/EIA568B. - Cat.6A : Ethernet Class Ea per ISO/IEC 11801 and Cat.6A connection for 10 Base-T, 100 Base-TX, 1000 Base-T, 10GBaseT up to 500 MHz per TIA/EIA568B. : RoHS compliant Brochure RJF TV Reduced Flange DOC-001013-ANG Data transmission

Markets & Applications

C4ISR

Ground Vehicle

Navy

Commercial Aerospace

Railways

Applications : Shipboard In Flight Entrertainment* *µCom approved by GORE

C4ISR, Battlefield, Ground vehicles

Navy

Railway

C4ISR, Battlefield, Ground vehicles

Navy

Commercial Aerospace

Railway

: RoHS compliant

Applications : Data acquisition and transmission in harsh environment, radars, shelters, battlefied communication

Applications : Shipboard, In Flight Entertainment * *µCom approved by GORE

: RoHS compliant

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

USB3F TV - Reduced Flange Smaller and Lighter

HDMI FTV HDMI connection system for harsh environment

MDP FTV Mini DisplayPort connection system for harsh environment

RJF TV6A Cat6A 10 Gb/s Ethernet connection system for harsh environment

RJF 6A Cat6A 10Gb/s Ethernet connection system for harsh environment

10Gb/s!

Dataspeed 10 x higher than USB2.0

Description MDPFTV is a complete ruggedized solution around Mini DisplayPort standard using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) to connect the two plug and receptacle parts. This solution allows you to insert a standard Mini DP cordset into a metallic plug which will protect it from shocks, dust and fluids. The assembly of this ruggedized plug doesn’t require any tool and can be easily done directly on the field. The corresponding MDP FTV receptacle dedicated to be mounted on your panel enables you to reinforce and protect your system against leakage, shocks, vibrations and much more.

Brochure LJT 21-48 PDF only Brochure RJF TV6A DOC-001020-ANG • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.512 in] • Panel thickness: 1,6 mm min and 3,2 mm max for standard jam nut receptacle • Compatible with standard RJFTV plug Data Transmission: • 10 BaseT, 100 BaseTX, 1000 BaseT and 10G Base T up to 500 MHz networks • Cat.6A connector according to TIA568C.2 and ISO/IEC11801 standard Environmental protection: • Sealed against fluids and dusts: IP68 mated • Compounded versions: IP68 unmated • Salt spray: Aluminium shell: Nickel plating : 48h. RJFTV Cat6A allows you to use an Ethernet Class Ea / Cat. 6A connection for 10 BaseT, 100 BaseTx, 1000 BaseT or 10G BaseT up to 500 MHz networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main Features Description • Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device • Shell size 19 • No cabling operation in field and no tools required • Mechanical coding / Polarization (4 positions) • Improved EMI protection • Mating cycles: 500 min Black zinc nickel plating : 500h Olive drab cadmium plating: 500h Marine bronze shell : 500h

RJF Cat6A allows you to use an Ethernet Class Ea / Cat. 6A connection for 10 BaseT, 100 BaseTx, 1000 BaseT or 10 G BaseT up to 500 MHz networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main Features Description • Bayonet coupling (“Audible & Visual” coupling signal) • Robust metallic shells based on MIL-DTL-26482 Series I - Shell size 18 • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.512 in] • Panel thickness: 1,6 mm min and 3,2 mm max for jam nut receptacle • Compatible with standard RJF plug Data Transmission: • 10 BaseT, 100 BaseTX,1000 BaseT and 10G BaseT up to 500 MHz networks • Cat.6A connector according to TIA568C.2 and ISO/IEC11801 standard Environmental protection: • Sealed against fluids and dusts: IP68 mated • Compounded versions: IP68 unmated • Salt spray: Aluminium shell: Nickel plating : 48h. Black zinc nickel plating : 96h Olive drab cadmium plating: 500h Black coating : 96h Brochure RJF 6A DOC-001021-ANG • Fire retardant/Low smoke: EN45545 + UL94V0 (non metallized inserts) • Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 micro s. • Shocks: IK06 ►weight of 250 g drop from 40 cm [15.75 in] ► onto connectors (mated pair) • Temperature range: -40°C / +85°C • No cabling operation in field and no tools required • Mechanical coding / Polarization (4 positions) • Improved EMI protection • Mating cycles: 500 min

Description

Derived from standard USB3F TV, Reduced Flange USB3F TV is ideal for applications where small dimensions and lower weight are critical. With USB field, you can insert a standard USB 3.0 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main Features Description

HDMI FTV is a complete ruggedized solution around HDMI standard using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) to connect the plug and the receptacle. This solution allows you to insert a standard HDMI cordset into a metallic plug which will protect it from shocks, dust and fluids. The assembly of this ruggedized plug doesn’t require any tool and can be easily done directly on the field. The corresponding HDMI FTV receptacle dedicated to be mounted on your panel allows you to reinforce and protect your system against fluids, dusts, shocks and vibrations.

Main features

• Smaller: 40% footprint surface reduction • Lighter: 15% lighter than standard USB3F TV receptacles • MIL-DTL-38999 coupling mechanism • Mates with standard USB3F TV plugs • 3 platings: Olive Drab Cadmium, Nickel, Black Zn Ni • Reduced Flange Deviation (to be added at the end of your part number):

Main features Main characteristics : • Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device. • Shell size 17. • No cabling operation in field and no tools required.

Main characteristics : - Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device. - Shell size 13. - No cabling operation in field and no tools required. - Improved EMI protection. - Mating cycles : 500 min. - Panel thickness : 1,6 mm min and 3,18 mm max for jam nut receptacle. Data Transmission : - Display 1.4 protocol. - Transmission bandwidth : 32.4 Gbit/s with 8.1 Gbit/s per lane. - Can support 8K UHD (7680×4320) at 60 Hz or 4K UHD (3840×2160) at 120 Hz. Environmental protection : - Sealed against fluids and dusts : IP68 mated. - Salt spray : Aluminium shell : Nickel plating : 48h.

• Improved EMI protection. • Mating cycles : 500 min. • Panel thickness : 1,6 mm min and 3,18 mm max for jam nut receptacle.

- F312 for standard versions ( F311 with safety castle nut*) - F059 for Stand Off versions ( F058 with safety castle nut*)

* safety castle nut

standard castle nut

Data transmission : • HDMI 2.0 protocol. • Transmission bandwidth : 18 Gbit/s with 6 Gbit/s per lane. • Can support 4K UHD (3840×2160) at 60 Hz.

Data transmission Main characteristics Sealed against fluids and dust (IP68) Shock, vibration and traction resistant No cabling operation in field and no tools required Improved EMI protection Tri start thread coupling mechanism (MIl-DTL-38999 series III type) with anti-decoupling device - shell size 15 2 mechanical coding / polarization possibilities (receptacle insert rotation) Mating cycles: 500 minimum Brochure USB3F TV Reduced Flange DOC-001012-ANG Environmental protection Sealing: IP68 when mated with cap or potted version without cap Salt spray: > 48h with aluminium shell - Nickel > 500h with aluminium shell - Olive drab cadmium plating > 500 h with aluminium shell - Black zinc nickel Fire retardant / low smoke: UL94 V0 and EN45545 Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) Temperature range: - 40°C / +85°C USB specification 3.0 Data rate: up to 5Gb/s for high speed USB Power supply: up to 4.5 W

Black zinc nickel plating : 500h. Olive drab cadmium plating : 500h

Brochure MDP FTV DOC-001025-ANG Fire retardant/Low smoke : EN45545 + UL94V0. Vibrations : 10 - 500 Hz, 10 g, 3 axes : no discontinuity > 10 micro s. Shocks: IK06 ► weight of 250 g drop from 40 cm [15.75 in]. onto connectors (mated pair). Humidity : 21 days, 43°C, 98% humidity. Temperature range : -40°C / +85°C. : RoHS compliant

Brochure HDMI FTV DOC-001036-ANG Environmental protection : • Sealed against fluids and dusts : IP68 mated. • Salt spray: Aluminium shell : • Nickel plating : 48h. • Black zinc nickel plating : 500h. • Olive drab cadmium plating : 500h • Fire retardant/Low smoke : EN45545. • Vibrations : 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. • Shocks : IK06 ►weight of 250 g drop from 40 cm [15.75 in]. onto connectors (mated pair). • Humidity : 21 days, 43°C, 98% humidity. • Temperature range: -40°C / +85°C.

Stainless steel shell: Passivated : 500h • Fire retardant/Low smoke: EN45545 + UL94V0 (non metallized inserts) • Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 1 micro s. • Shocks: IK06 ► weight of 250 g drop from 40 cm [15.75 in] ► onto connectors (mated pair) • Temperature range: -40°C / +85°C Markets & Applications

Markets & Applications

C4ISR, Battlefied, Ground vehicles

: RoHS compliant

Markets & Applications

Navy

Railway

: RoHS compliant

Markets & Applications

C4ISR, battlefield

Ground Vehicle

Navy

Railway

C4ISR, battlefield

Ground Vehicle

Navy

Railway

Applications : Data acquisition and transmission in harsh environment, radars, shelters, battlefield communication

C5ISR, Battlefield, Ground Vehicles

Navy

Railway

Applications : Data acquisition and transmission in harsh environment, radars, shelters, battlefield communication

Applications : Vetronics, Military Ethernet & USB networks, Ethernet Switches, Communications, Sensors, Optronics

C4ISR, Battlefield, Ground vehicles

Navy

Railway

Applications : Displays, Consoles, Visions systems, Situation awareness

Applications : Embedded computers, data acquisition and transmission in harsh environment, battlefied communication

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

µCom & TVµCom USB3.2 Gen1 Harsh Environment Connectors

CapLock & PlugLock Locking accessories for 38999, RJFTV, USBFTV Connectors and Caps...

The contribution of Connectors to better Cybersecurity - 38999 Series III, RJFTV, USBFTV...

Description

These specific adaptations of µCom and TVµCom are optimized for USB3.2 Gen1 and intended for connection and disconnection in harsh environment military and aerospace applications.

Cybersecurity is achieved through a combination of precautions, not just one, such as a password. One way to reduce the risk of opportunity intrusion into the electronics through the connectors is by adding locking devices.

Main Features Data Transmission : •

USB specification 3.2 Gen1.

Brochure LJT 21-48 PDF only Brochure CapLock & PlugLock DOC-001043-ANG Main Features Main Characteristics : • Locking system preventing any access to critical connector. Prevent from intrusion or human error. • For MIL-DTL-38999 series III shell type. • Shocks : IK06 : weight of 250g drop from 40cm [15.75 in] onto the caplock or pluglock mounted. • 3D Printed with composite material. • Colour : Grey. • 2 Locking types available: • Cable seal, metal wire, must be cut to unlock. • Torx Safety screw, removable with an adapted key wrench. CapLock is a locking ring that allows a Cap to lock onto a receptacle to secure the port access. Once locked around the cap, Caplock turns freely around the cap and prevents fingers from unlocking it. PlugLock is a locking ring that allows a plug to lock onto a receptacle to secure the plug to receptacle connection. Once locked around the plug coupling nut, Pluglock turns freely around it and prevent the fingers from unlocking it. Markets & Applications Watch our video CapLock assembly instruction video Scan & discover ! PlugLock assembly instruction video Scan & discover !

Data rate up to 5Gb/s for high speed USB

•

Brochure LJT 21-48 PDF only Brochure µCom & TVµCom USB3.2 Gen1 DOC-001032-ANG • Hot pluging : enables connection and disconnection while the system is running. • 4 pairs totally insulated throughout the connector : minimum cross-talk between pairs. • Patented special interfacial shapes : minimum perturbation at the interface of each pair. µCom : • Environmental testing based on MIL-DTL-38999 series III military specifications (Thread version). • Environmental testing based on MIL-DTL-26482 military specifications (Push Pull version). • Miniature : 15 mm(.59˝) max external diameter. • Receptacle and in-line receptacle compatible with both thread and Push Pull plugs. • Machined Brass shells • Salt spray : • 500 h with Unplated brass shell • 500 h with Olive Drab Cadmium plating • 500 h with Black Nickel plating TVµCom : • Based on MIL-DTL-38999 series III – Shell size 11 • Aluminium shells • Salt spray : • 48 h with Nickel plating • 500 h with Olive Drab Cadmium plating • 500 h with Black Zinc Nickel plating • 1000 h with Marine Bronze shell • 500 h with Passivated Stainless steel shell • Solder contact: max AWG24 • Crimp contact: AWG 24 to 28 • Temperature range : - 55°C / + 125°C • IP68 sealing mated and unmated for PCB receptacles • 1500 Vrms Dielectric Withstanding Voltage

: RoHS compliant

Markets & Applications

Military vehicles Vetronics Optronics Communication Systems

Military Aerospace & Airframe Radars Display unit Flight control system

C5ISR Network Access & Maintenance Ports securing Military Computers Ports securing SDR Radios Ports securing Human Machine Interface securing

Naval Consols Ports securing Network Access & Maintenance Ports securing Data Centers

C5ISR, Battlefield, Ground Vehicles

Navy

Commercial Aerospace

Railway

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™

CONCEPT OVERVIEW AND BENEFITS

#1 Military. Ruggedized. Connectors Our concept is simple : use standard, well-know, military con- nectors as MIL-DTL-38999 series III and MIL-DTL-26482 series I to reinforce standard industrial connectors as RJ45 or USB.

5 TOP REASONS to use RJFIELD™

+ =

#2 No tool. No cabling. RJ Stop™

#3 Electric continuity Metallized inserts

Our patented RJStop enables you to use a standard RJ45 cord- set and mount itself without any cabling operation or tool.

Our solutions provide a total shiedling continu- ity per the metallisation of parts in the receptacle.

#4 Four codings.

#5 Modifiable. Reparable. Removal inserts Our parts can be changed as simply as the assembly, using a dedicated tool or simply by hands. This allows to remove the cordset, change the coding option or repair the solution.

Only one reference

Our connectors, plugs and receptacles, can be configu- red in four different codings with the same reference.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™

ETHERNET STANDARDS AND APPROPRIATE SOLUTIONS

Cat.5e

Cat.6

Cat.6A

Cat.7

Ethernet Class D per ISO/IEC 11801 Cat.5e per TIA/EIA568B

Ethernet Class E per ISO/IEC 11801 Cat.6 per TIA/EIA568B

Ethernet Class Ea per ISO/ IEC 11801 Cat.6A per TIA/EIA568B

Ethernet Class F per ISO/IEC 11801 Cat.7 per TIA/EIA568B

Standard

Data Rate

1 Gb/s

10 Gb/s

Frequency

100 MHz

250 MHz

500 MHz

600 MHz

RJF™

RJFTV™

RJF544

RJFRB

Cable and cordset

Adaptor and access point

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

METAL RANGE

Table of contents

METAL RANGE

RJF™

14 23 24 25 26 29 34 43 44 46 48 50 57 61 64

RJF™ - Transversally sealed and hermetic receptacle

RJF™ - PC tails receptacle

RJF™ - Plug & receptacle with 360° EMI backshell RJF™ - Plug for big insulation wire up to 1.6mm

RJ11F

RJFTV™

RJFTV™ - Transversally sealed and hermetic receptacle

RJFTV™ - Stand-off receptacle

RJFTV™ - Reduced flange receptacle RJFTV™ - Through-bulkhead receptacle

RJFTV™ - Plug and receptacle with 360° EMI backshell RJFTV™ - Plug and receptacle for big insulation wire up to 1.6mm

RJFTV™ - Atex Zone 2 RJ11FTV - Atex Zone 2

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Description

This connector has been Amphenol’s best seller for decades. This RJF™ connector dedicated for Ethernet transmission is a derivate from MIL-DTL-26482 J with a shell size 18. The bayonet coupling is quick, audible and visual, facilitating the data transmission and acquisition in harsh environment. This solution has several advantages. The assembly of your solutions is easy to install because you don’t need any tool, thanks to the patented RJStop system. You can choose between four different codings on the plug and receptacle side. With the help of the dedicated tool, you can remove the insert of the receptacle in order to change the coding if needed. You can also use it for reparation or maintenance. Everything can be done in place. The complete solution is metallized and united when connected in order to transmit the electrical continuity from the cordset to the panel. The following pages list all complementary configurations that you might need on your system such as sealed and hermetic receptacles, 360° EMI solutions for reinforced shielding or whether special plugs for big insulations wire.

Main features MAIN CHARACTERISTICS - Bayonet coupling (“Audible & Visual” coupling signal ) - Robust metallic shells based on MIL-DTL-26482 J - Shell size 18 - RJ45 cordset retention in the plug: 100 N in the axis - Mating cycles: 500 min

- Sealed against fluids and dust (IP68) - Shock, vibration and traction resistant - No cabling operation in field and no tools required - Mechanical coding / polarization (4 positions) - Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.512 in]. For smaller diameters, please consult us.

ENVIRONMENTAL PROTECTION - Sealing: IP68 - Salt spray:

- 48 h with nickel plating over aluminium shell - 96 h with black coating over aliminium shell - 500 h black zinc nickel over aluminium shell - 500 h with olive drab cadmium over aluminium shell

- Fire retardant / Low smoke: UL94 V0 and EN45545 - Vibrations: 10-500Hz, 10g, 3 axes: no discontinuity >10 nano s - Shocks: IK06 ►weight of 250 g drop from 40cm [15.75 in] onto connectors (mated pair) - Humidity: 21 days, 43°C, 98% humidity - Temperature range: -40°C / +85°C

DATA TRANSMISSION - 10 BaseT, 100 BaseTX and 1000 BaseT networks - Cat.5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 - Cat.6 per TIA/EIA 568B and ClassE per ISO/IEC 11801 - Cat.6A per TIA/EIA 568B and ClassEa per ISO/IEC 11801

APPLICATIONS - Battlefield communication systems - C5ISR - Data acquisition and transmission in harsh environment - Navy - Rail Mass Transit - Industrial process control - Robotics - CNC machines - Oil & Gas

How to order : Please refer to page 110

: RoHS compliant

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Back terminations

Type 1: Female RJ45

Type 1RA: Right angle female RJ45

Type 2: RJ45 cordset

Type 2 OPEN: No plug at the end

Type 2 - 00: Solder - 8 tinned holes

Overall dimension Plug - Shell type 6 - Plastic gland

Part number type : RJF 6 X

Components

RJF6x

DRAWN BY : R Reddy

UPDATED BY: R Reddy

LAST APPROVED BY: M Rinsant

ALL DIMENSIONS ARE IN MM

ORIGINAL DRAWING DATE : 12/10/21

CONFIGURATION DATA ARE AVAILABLE IN PDM

AMPHENOL SOCAPEX B.P. 29 74311 THYEZ CEDEX

REV : C PAGE :

1/1

SCALE : 2

190-PLC-036-00

RJF6x

Plug - Shell type 6 - Metal gland

Part number type : RJF 6M X

Components

RJF6x

RJF6Mx

DRAWN BY : R Reddy

UPDATED B

ALL DIMENSIONS ARE IN MM

AMPHENOL S B.P. 29 74311 THY

SCALE : 2

DRAWN BY : R Reddy

UPDATED BY: R Reddy

LAST APPROVED BY: M Rinsant

DRAWN BY : R Reddy

UPDATED BY: R Reddy

LAST APPROVED BY: M Rinsant

ALL DIMENSIONS ARE IN MM

ORIGINAL DRAWING DATE : 12/10/21

CONFIGURATION DATA ARE AVAILABLE IN PDM

AMPHENOL SOCAPEX B.P. 29 74311 THYEZ CEDEX

ALL DIMENSIONS ARE IN MM

ORIGINAL DRAWING DATE : 12/10/21

CONFIGURATION DATA ARE AVAILABLE IN PDM

AMPHENOL SOCAPEX B.P. 29 74311 THYEZ CEDEX

REV : B PAGE :

1/1

SCALE : 2

REV : C PAGE :

1/1

190-PLC-051-00

SCALE : 2

190-PLC-036-00 4

Amphenol SOCAPEX RJF6Mx

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension

Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Back termination type 1

Part number type (Cat.5e) : RJF 2 1 X Part number type (Cat.6) : RJF 6 2 X 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 2 X 1 X

Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Back termination type 1RA Part number type (Cat.5e) : RJF 2 1RA X Panel drilling

Part number type (Cat.6A) : RJF 6A 2 X 1RA X

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Back termination type 2 Part number type (Cat.5e) : RJF 2 2 X XX 100BTX

Panel drilling

Part number type (Cat.5e) : RJF 2 2 X XX OPEN

Part number type (Cat.5e) : RJF 2 2 X 00

Important note: - To choose your coding orientation, please refer to “Assembly instructions” page 102

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension Receptacle - Jam nut receptacle - Hexagonal nut mounting - Shell type 7 - Back termination type 1

Part number type (Cat.5e) : RJF 7 1 X Part number type (Cat.6) : RJF 6 7 X 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 7 X 1 X

Receptacle - Jam nut receptacle - Hexagonal nut mounting - Shell type 7 - Back termination type 1RA

Part number type (Cat.5e) : RJF 7 1RA X

Panel drilling

Part number type (Cat.6A) : RJF 6A 7 X 1RA X

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension

Part number type (Cat.5e) : RJF 7 2 X XX 100BTX Receptacle - Jam nut receptacle - Hexagonal nut mounting - Shell type 7 - Back termination type 2

Panel drilling

Part number type (Cat.5e) : RJF 7 2 X XX OPEN

Part number type (Cat.5e) : RJF 7 2 X 00

Important note: - To choose your coding orientation, please refer to “Assembly instructions” page 102

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Backshell with plastic gland

Part number type (Cat.5e) : RJF 2 PE 1 X Part number type (Cat.6) : RJF 6 2 X PE 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 2 X PE 1 X

Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Backshell with metallic gland

Part number type (Cat.5e) : RJF 2 PEM 1 X Part number type (Cat.6) : RJF 6 2 X PEM 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 2 X PEM 1 X

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension Receptacle - Jam nut receptacle - Hexagonal nut mounting - Shell type 7 - Backshell with plastic gland

Part number type (Cat.5e) : RJF 7 PE 1 X Part number type (Cat.6) : RJF 6 7 X PE 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 7 X PE 1 X

Receptacle - Jam nut receptacle - Hexagonal nut mounting - Shell type 7 - Backshell with metallic gland

Part number type (Cat.5e) : RJF 7 PEM 1 X Part number type (Cat.6) : RJF 6 7 X PEM 1 X

Panel drilling

Part number type (Cat.6A) : RJF 6A 7 X PEM 1 X

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™

Overall dimension Receptacle - In line receptacle - Without flange - Plastic gland

Part number type (Cat.5e) : RJF 2 PEWF 1 X Part number type (Cat.6) : RJF 6 2 X PEWF 1 X

Part number type (Cat.6A) : RJF 6A 2 X PEWF 1 X

Receptacle - In line receptacle - Without flange - Metal gland

Part number type (Cat.5e) : RJF 2 PEMWF 1 X Part number type (Cat.6) : RJF 6 2 X PEMWF 1 X

Part number type (Cat.6A) : RJF 6A 2 X PEMWF 1 X

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™ - TRANSVERSALLY SEALED AND HERMETIC RECEPTACLE

Description

The transversally sealed receptacle is in all aspects equivalent to the standard and in addition, is improved with compound at the rear of the receptacle. This prevents the sealing of the receptacle when unmated with his plug or protective cap. The hermetic solution, as the transversally sealed one, is compounded at the rear of the receptacle. Helium leakage is less than 1.10-6 cm 3 per second [0.1 micron cubit ft per hour] at one bar [15 psi] pressure differen- tial. The test is 100% done on all of these hermetic receptacles.

Main features

MAIN CHARACTERISTICS - Robust metallic shells based on MIL-DTL-26482 J - Shell size 18 - A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added - External dimensions are the same as the standard RJF™ series- Bayonet coupling (“Audible & Visual” coupling signal ) - RJ45 cordset retention in the plug: 100 N in the axis - Mating cycles: 500 min - Mechanical coding / polarization (4 positions)

ENVIRONMENTAL PROTECTION - Sealing: IP68 - Salt Spray: - 48 h with nickel plating over aluminium shell

- 96 h with black coating over aliminium shell - 500 h black zinc nickel over aluminium shell - 500 h with olive drab cadmium plating over aluminium shell

- Fire retardant/Low smoke: UL94 V0 and EN45545 - Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s. - Shocks: IK06 ► weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) - Humidity: 21 days, 43°C, 98% humidity - Temperature range: - 40°C / +85°C APPLICATIONS - Battlefield communication systems - C5ISR - Data acquisition and transmission in harsh environment - Optronics - Navy - Rail Mass Transit - Industrial process control - Robotics - CNC machines - Oil & Gas

Important note: - Due to the compound, the coding orientation has to be define in the reference. - To choose your coding orientation, please refer to “Assembly instructions” page 102 How to order : Please refer to page 111

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™ - PC TAILS RECEPTACLE

Description

These receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high vibration environments. They can be connected with standard RJF™ plugs.

Overall dimension

Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - PC tails receptacle

PCB layout

Panel drilling

Important note: - Due to the compound, the coding orientation has to be define in the reference. - To choose your coding orientation, please refer to “Assembly instructions” page 102

Data transmission

Part number

Plating

RJF 2S X 5 B RJF 2S X 5 N RJF 2S X 5 G RJF 2S X 5 ZN

Black coating

Nickel

Cat.5e

Olive drab cadmium Black zinc Nickel

: RoHS compliant

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

Amphenol Socapex | RJFIELD™ | Metal range

RJF™ - PLUG AND RECEPTACLE WITH 360° EMI BACKSHELL

Description

This RJF™ kit includes all components necessary to build up a totally 360° EMI shield solution. Receptacle kits are mainly composed of a 360° backshell and the RJF PCB receptacle with 8 tinned holes for solder termina- tion. With those receptacle kits provided without cable, you will have to solder your cable on the PCB. The plug kit is composed with the 360° backshell where you will have to include your own RJ45 cordset. You can find below, wires and shielding wire cabling specification. We recommend to use our reinforced Ethernet cables. If you prefer to use your own cable, please check with us compatibility. In case you would like to receive a complete 360° EMI shield receptacle already mounted with a specific length of cable, please consult us.

Overall dimension Plug - Shell type 6 - Straight 360° EMI backshell

Assembled view

Components

Receptacle - Square flange receptacle - 4 mounting holes - Shell type 2 - Straight 360° EMI backshell

Components

Assembled view

Panel drilling

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

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