Catalog Rugged Digital Networks Solutions RJ Field USB field

RuggedDigital Networks Solutions Reinforced Infocom Connectors for Harsh Environment RJ Field - USB Field

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TABLE OF CONTENTS

Rugged Ethernet solutions Field installable

RJFRB: plastic circular shell - reverse bayonet coupling..............................................................................................................................................10 RJF544: plastic circular shell - push pull coupling.........................................................................................................................................................13 RJF: metallic circular shell based on MIL-DTL-26482 H - bayonet coupling ......................................................................................................17 RJF special receptacles: inline receptacles and PC tails receptacles......................................................................................................................20 RJF receptacles and plug with 360° EMI backshells.....................................................................................................................................................21 RJF transversally sealed receptacles...................................................................................................................................................................................22 RJF hermetic receptacles .......................................................................................................................................................................................................23 RJF for big insulation wire up to 1.6 mm [0.062 inch].................................................................................................................................................24 RJ Field receptacle with self closing cap ..........................................................................................................................................................................25 RJFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device................................26 Metallic self closing cap (SCC) for RJFTV square flange receptacle........................................................................................................................29 RJFTV receptacles and plugs with 360° EMI backshells..............................................................................................................................................30 RJFTV through bulkhead receptacles................................................................................................................................................................................32 RJFTV stand off receptacles...................................................................................................................................................................................................33 RJFTV transversally sealed receptacles..............................................................................................................................................................................36 RJFTV hermetic receptacles...................................................................................................................................................................................................37 RJFTV for big insulation wire up to 1.6 mm.....................................................................................................................................................................38 RJ45/M12 adaptor.....................................................................................................................................................................................................................39 Special RJ45 adaptor for military & commercial aeronautics....................................................................................................................................40 High reliability Cat5E Ethernet cable and cordsets.......................................................................................................................................................41 High reliability Cat6 Ethernet cable and cordsets.........................................................................................................................................................42 High reliability Cat6A Ethernet cable and cordsets......................................................................................................................................................43 Cable assemblies RJ45/M12 railway cable solution.........................................................................................................................................................................................46 Jumper railway intercoach.....................................................................................................................................................................................................47 RES-GMC with Expanded Beam technology: military Ethernet media converter, fully MIL-STD compliant .......................................... 50 RES-GMC with butt joint fiber connector: military Ethernet media converter, fully MIL-STD compliant .................................................52 RJS-GMC with Expanded Beam Technology : military Ethernet Media Converter with industrial EMI compliancy ............................ 54 RES-GMC-1M-FORC: military Ethernet media converter with remote control, fully MIL-STD compliant ................................................ 56 Military Ethernet switch for harsh environment, fully MIL-STD compliant RES-SCE-AC-8US: unmanaged miniature portable Ethernet switch - 8 fast ports .......................................................................................... 58 RES-SCE-8MG: managed miniature portable Ethernet switch - 8 Gigabit ports . ......................................................................................... .. 60 RESMLAC-8US-CAPS: unmanaged military Ethernet switch, MIL-DTL-38999 connectors - 8 fast ports ................................................. 62 RJSMLAC-8UG-CAPS: unmanaged military Ethernet switch, RJFTV connectors - 8 Gigabit ports ........................................................... 64 RJSMLAC-8MG-CAPS: managed military Ethernet switch, RJFTV connectors - 8 Gigabit ports . .............................................................. 66 RESMLAC-8MG-CAPS: managed military Ethernet switch, MIL-DTL-38999 connectors - 8 Gigabit ports .............................................. 68 RESMLAC-8MG-CAPS F35: managed military Ethernet switch, MIL-DTL-38999 connectors - 8 Gigabit ports ...................................... 70 RESMLAC-28MG: managed military Ethernet switch - 24 Gigabit + 4 combo 10G ports ........................................................................... 72 Military Ethernet switch for harsh environment with industrial EMI compliancy RJSML-8US1 and RJSML-8UG1: unmanaged military Ethernet switch, 8 fast or Gigabit ports.................................................................... 75 RJSML-8MF : managed military Ethernet switch - 8 fast ports ................................................................................................................................ 79 RJSML-MG7F3G : managed military Ethernet switch - 7 fast ports + 3 Gigabit ports ..................................................................................... 83 Rugged electronics Military Ethernet media converter for harsh environment

Rugged USB solutions (USB3.0 & USB2.0)

Field installable USB3.0

USB3FTV (USB-A) ............................................................................................................................................................................................................................................................88 USB3F TV transversally sealed receptacles ......................................................................................................................................................................92 USB3F TV hermetic receptacles ............................................................................................................................................................................................95 USB3 receptacle with self closing cap ...............................................................................................................................................................................96 Metallic self closing cap (SCC) for USB3F TV square flange receptacles ...............................................................................................................97 High reliability USB 3 .0 cordsets ..........................................................................................................................................................................................98 USB2.0 USBFTV (USB-A) ...............................................................................................................................................................................................................................................................99 USBF TV transversally sealed receptacles .......................................................................................................................................................................102 USBF TV hermetic receptacles ............................................................................................................................................................................................104 USBFTV receptacles with 360° EMI backshells .............................................................................................................................................................105 USBF TV through bulkhead receptacles..........................................................................................................................................................................106 USBF TV stand off receptacles ............................................................................................................................................................................................107 USB 2.0 receptacle with self closing cap (SCC) ............................................................................................................................................................108 Metallic self closing cap (SCC) for USBF TV square flange receptacles ................................................................................................................110 High reliability USB 2.0 cordsets ........................................................................................................................................................................................111 USBF SC - Quick release series ...........................................................................................................................................................................................112 USBBF TV (USB-B) ....................................................................................................................................................................................................................114 USBBF TV stand off receptacles .........................................................................................................................................................................................116 USBBF TV transversally sealed receptacles ....................................................................................................................................................................118 USBB receptacle with self closing cap .............................................................................................................................................................................120 Metallic self closing cap (SCC) for USBB square flange receptacles .....................................................................................................................121 Special USB adaptor for Military & Commercial Aeronautics .................................................................................................................................122 Cable assemblies USB-A plastic & neoprene solutions with self closing cap (SCC)............................................................................................................................124 USB-B Field plastic - Overmolded cordset plug............................................................................................................................................................127 Rugged Electronics Reinforced USB3FTV memory keys....................................................................................................................................................................................130 Reinforced USB amplifier.......................................................................................................................................................................................................131 ATEX Solutions RJFTVX, USBFTVX, RJ11FTVX - RJ45, USB, RJ11/12 explosion proof solutions for Zone 2............................................................................134 IEEE1394 receptacle with self closing cap ......................................................................................................................................................................143 RJ11F: metallic circular shell based on MIL-DTL-26482 H - bayonet coupling..................................................................................................144 Special RJ11 adaptor for Military & Commercial Aeronautics..................................................................................................................................146 MTRJF TV: fiber optic solution - metallic circular shell based on MIL-DTL-38999 series III ..........................................................................148 LC Field: fiber optic solution - metallic circular shell based on MIL-DTL-38999 series III...............................................................................150 Glossary .................................................................................................................................................................................................................................152 Other Rugged solutions Field installable

RUGGED ETHERNET SOLUTION SELECTION GUIDE

Indust. Ethernet Spec.

Coupling Mechanism

Connectors

Series

Shape

Material

Specification Prime Market

Page

Industrial & Telecom

Reverse Bayonet

Circular

N/A

RJF RB

Plastic

IEC 60603-7 variant 12

Industrial & Telecom

Circular

RJF544

Push Pull

Plastic

N/A

IEC 60603-7 variant 13

Industrial & Telecom

RJF EZ

Lever

Rectangular

Plastic

N/A

IEC 60603-7 variant 11

RJF in line recepatcles & PC tails receptacles

Industrial Mil/Aero

Bayonet

Circular

Metal

MIL-DTL-26482

F I

RJF receptacles & plugs with 360° EMI backshells

Industrial Mil/Aero

Bayonet

Circular

Metal

MIL-DTL-26482

E L D

Mil/Aero & Industrial

RJF transversally sealed receptacles

Bayonet

Circular

Metal

MIL-DTL-26482

Mil/Aero & Industrial

RJF hermetic receptacles

I N S T A

Bayonet

Circular

Metal

MIL-DTL-26482

RJF for big insulation wire up to 1.6mm [0.062 inch]

Industrial Mil/Aero

Bayonet

Circular

Metal

MIL-DTL-26482

Mil/Aero & Rail Mass Transit Mil/Aero & Rail Mass Transit Mil/Aero & Rail Mass Transit Mil/Aero & Rail Mass Transit

MIL-DTL-38999 Series III

RJFTV

Thread

Circular

Metal

L L

RJF TV receptacles & plugs with 360° EMI backshells

MIL-DTL-38999 Series III

Thread

Circular

Metal

A B

MIL-DTL-38999 Series III

RJF TV through bulkhead receptacles

Thread

Circular

Metal

L E

MIL-DTL-38999 Series III

RJF TV stand off receptacles

Thread

Circular

Metal

Bayonet or Thread

MIL-DTL-38999 Series III

Mil/Aero & Industrial

RJFTV transversally sealed receptacles

Circular

Metal

Bayonet or Thread

MIL-DTL-38999 Series III

Mil/Aero & Industrial

RJFTV hermetic receptacles

Circular

Metal

Bayonet or Thread

MIL-DTL-38999 Series III

RJF TV for big insulation wireup to 1.6 mm

Circular

Metal

Mil/Aero

Industrial & Rail Mass Transit Industrial & Rail Mass Transit

RJ45/M12 adaptors

Circular

Metal

Special RJ45 adaptor for Military & Commercial Aeronautics

Circular

Metal

Indust. Ethernet Spec.

Coupling Mechanism

Cables

Series

Shape Material

Specification

Prime Market

Page

I N S T A A B L E L L

High reliability Cat 5E cable and cordsets

Mil/Aero & Industrial

F I E L D

High reliability Cat 6 cable and cordsets

Mil/Aero & Industrial

High reliability Cat 6A cable and cordsets

Mil/Aero & Industrial

Indust. Ethernet Spec.

Coupling Mechanism

Connectors

Series

Shape

Material

Specification Prime Market

Page

A S S E M B L I

Industrial & Rail Mass Transit

RJ45/M12 Railway cable solution

C A B L E

Bayonet

Circular

Metal

MIL-DTL-26482

MIL-DTL-38999 Series III

Rail Mass Transit

Circular

Jumper

Thread

Metal

E S

Connectors

Series

Sealing

Type

# of ports

Prime Market

Page

RES-GMC Media converter with Expanded Beam Tech.

2 Gb ports

Mil/Aero

IP67/68 Unmanaged

RES-GMC Media converter with Butt Joint Fiber connect.

2 or 4 Gb ports

IP67/68 Unmanaged

Mil/Aero

RJS-GMC with Expanded Beam Technology

2 or 4 or 8 Gb ports

R U G G E D E L E C T R O N I C S

IP67/68 Unmanaged

Mil/Aero

1 Gb port + 1 Fiber port

RES-GMC-1M-FORC Media converter with Remote Control

IP67/68 Unmanaged

Mil/Aero

RES-SCE-AC-8US miniature portable switch

IP67/68 Unmanaged

8 Fast ports

Mil/Aero

RES-SCE-AC-8MG miniature portable switch

IP67/68 Managed

8 Gb ports

Mil/Aero

RESMLAC-8US-CAPS military Ethernet switch MIL-DTL-38999 connectors

IP67/68 Unmanaged

8 Fast ports

Mil/Aero

RJSMLAC-8UG-CAPS military Ethernet switch MIL-DTL-38999 connectors RJSMLAC-8MG-CAPS military Ethernet switch RJFTV connectors RESMLAC-8MG-CAPS military Ethernet switch MIL-DTL-38999 connectors RESMLAC-8MG-CAPS-F35 military Ethernet switch MIL-DTL-38999 connectors

IP67/68 Unmanaged

8 Gb ports

Mil/Aero

IP67/68 Managed

8 Gb ports

Mil/Aero

IP67/68 Managed

8 Gb ports

Mil/Aero

IP67/68 Managed

8 Gb ports

Mil/Aero

RESMLAC-28MG military Ethernet switch

IP67/68 Managed

24 Gb + 4 combo 10G ports

Mil/Aero

RJSML-8US1 & RJSML-8UG1 military Ethernet switch

IP67/68 Unmanaged

8 Gb ports

Mil/Aero

RJSML-MG7F3G military Ethernet switch

IP67/68 Managed

7 fast + 3 Gb ports

Mil/Aero

RUGGED USB SOLUTION SELECTION GUIDE

Coupling Mechanism

Series

Shape Material

Specification

Prime Market

Page

Connectors

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

USB3FTV (USB-A)

Thread

Circular

Metal

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

USB3F TV transversally sealed receptacles

Thread

Circular

Metal

MIL-DTL-38999 Series III

USB3F TV hermetic receptacles

Mil/Aero & Industrial

Thread

Circular

Metal

Mil/Aero, Rail Mass Transit & Industrial

High reliability USB 3.0 Cordsets

F I

E L D

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

USBFTV (USB-A)

Thread

Circular

Metal

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

USBF TV transversally sealed receptacles

Thread

Circular

Metal

I N S T A

MIL-DTL-38999 Series III

USBF TV hermetic receptacles

Thread

Circular

Metal

Mil/Aero & Industrial

USBF TV special receptacles with 360° EMI backshells

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

Thread

Circular

Metal

L L

MIL-DTL-38999 Series III

Special USB through bulkhead receptacles

Thread

Circular

Metal

MIl/Aero & Industrial

100

A B

MIL-DTL-38999 Series III

Mil/Aero, Rail Mass transit & Industrial

USBF TV stand off receptacles

Thread

Circular

Metal

101

L E

Mil/Aero, Rail Mass Transit & Industrial

High reliability USB 2.0 Cordsets

105

USBF SC Quick release series

Spring Release

N/A

Mil/Aero & Industrial

106

Circular

Metal

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

108

USBBF TV (USB-B)

Thread

Circula

Metal

MIL-DTL-38999 Series III

Mil/Aero, Rail Mass Transit & Industrial

USBBF TV stand off receptacles

111

Thread

Circular

Metal

MIL-DTL-38999 Series III

Mil/Aero, Rail MassTransit & Industrial

USBBF TV transversally sealed receptacles

113

Thread

Circular

Metal

Special USB adaptor for Military & Commercial Aeronautics

Aeronautic

116

Circular

Metal

Coupling Mechanism

Series

Shape Material

Specification

Prime Market

Page

Connectors

A S S E M B L I

USB-A plastic with Self Closing Cap

N/A

Industrial & Telecom 118

Circular

Plastic

C A B L E

USB B Field Plastic shell Overmolded cordset plug

Thread

N/A

Industrial & Telecom 121

Circular

Plastic

E S

E L E C T R O N I C S

Reinforced USB3FTV & USB 2.0 Memory Keys

MIL-DTL-38999 Series III

R U G G E D

Mil/Aero & industrial

124

Thread

Circular

Metal

MIL-DTL-38999 Series III

Reinforced USB 2.0 amplifier

Thread

Mil/Aero & Industrial

125

Circular

Metal

RUGGED ATEX ZONE 2 SOLUTION GUIDE

E L E C T R O N I C S

Series

Coupling mechanism Shape

Material Specification Prime Market

Page

Connectors

R U G G E D

Factory Automation, Video, Oil & Gaz

RJFTVX, USBFTVX RJ11FTVX

128

IP68

Metal

OTHER RUGGED SOLUTIONS

Series

Coupling Mechanism Shape Material

Specification

Prime Market

Page

Connectors

F I

144

Bayonet

Circular

Metal

MIL/Aero & Industrial

RJ11F (RJ11)

MIL-C-26482

E L D I N S T A

Special RJ11 adaptor for Military & Commercial Aeronautics

146

Aeronautic

Circular

Metal

MIL-DTL-38999 Series III

MTRJFTV (MTRJ) Fiber optic solution

148

Mil/Aero & Rail MassTransit

Thread

Circular

Metal

L L

A B L E

MIL-DTL-38999 Series III

LC Field Fiber optic solution

150

Thread

Circular

Metal

Mil/Aero & Rail MassTransit

NOTES

..............................................................................................................................................................................................................................................................................................

Rugged Ethernet Solutions

Field installable

Table of contents

ROHS

COMPLIANT

RJF RB Ethernet connection system for harsh environment – Industrial Ethernet

RJFRB allows you to use an Ethernet Class D / Cat 5e and Class E / Cat 6 connection for 10 BaseT, 100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics n Sealed against fluids and dust (IP68) n Shock, vibration and traction resistant n No cabling operation in field, no tools required n Reverse bayonet coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min n Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in] Environmental protection n Sealing: IP68 n Salt spray > 1000 h n Fire retardant / Low smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Operating temperature: - 40°C / +85°C

Applications n Telecom equipments n Video control n Robotics n Industrial process control n CNC machines n Special machines n Motion control

Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Cat6 per TIA/EIA 568B and ClassE per ISO/IEC 11801

Part number code

RJF RB

1RA

Shell type 6 : composite reverse bayonet plug, plastic gland 7 : composite jam nut receptacle Back terminations (for receptacles only) 1 : female RJ45 1RA : right angle female RJ45 2 : RJ45 Cordset 3U : IDC cat6 - unshielded

3F : IDC cat6 - partial shielding 3S : IDC cat6 - 100% shielded 5 : straight PCB Cordset length (for receptacles with “2” back termination only)

03 100BTX : 0.3m [11.81 inches] 05 100BTX : 0.5m [19.68 inches] 10 100BTX : 1m [39.37 inches] 15 100BTX : 1.5m [59.05 inches] Remark: cabling configuration  100 BTX = 568B (Ethernet specification)

Examples:

- Plug: RJF RB 6 - Receptacle, female RJ45 Back termination: RJF RB 71

- Receptacle, right angle female RJ45 back termination: RJF RB 71RA - Receptacle, 1,5m [59.05”] RJ45 cordset termination: RJF RB 72 15 100BTX

Plug

n Type 6 shell with plastic gland

RJF RB 6

Receptacles

n Type 1: female RJ45 (front mounting)

Panel Drilling

RJF RB 71

n Type 1RA: right angle female RJ45 (front mounting)

Panel Drilling

RJFRB71RA

n Type  2: RJ45 cordset (front mounting)

Panel Drilling

RJFRB72XX 100BTX (XX=03, 05, 10 or 15 - see part number code page 10)

n Type  3: IDC CAT 6 termination (rear mounting)

Panel Drilling

Shielded: RJFRB73S

Unshielded: RJF RB 73U Partial shielding RJF RB 73F

n Straight PCB termination receptacle: (rear mounting)

Panel Drilling

Part number: RJF RB 75

IMPORTANT NOTE The customer’s PCB design will determine the receptacle category.

PCB drilling RJFRB

Assembly instructions 1

Accessories

n IP68 Dust caps

RJF RB C7 Cap for receptacles RJFRB71 / 71RA / 72xxx

RJF RB C75 Cap for receptacles RJFRB75 and RJFRB73x

ROHS

COMPLIANT

RJF 544 Ethernet connection system for harsh environment – Industrial Ethernet

RJF544 allows you to use an Ethernet Class D / Cat 5e connection for 10BaseT, 100BaseTXor 1000BaseTnetworks inharshenvironments. With the patented RJStop ® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding !

Main characteristics n Compliant with IEC 60603-7 variante 12 n Shock, vibration and traction resistant n No cabling operation in field and no tools required n Sealed against fluids and dust (IP68) n Quick push pull coupling n RJ45 cordset retention in the plug: 100 N in the axis

Applications n Telecom equipment n Video control n Robotics n Industrial process control n CNC machines n Special machines n Motion control n Tele-maintenance

n Mating cycles: 500 min n Improved EMI Protection n Compatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in]

Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801

Environmental protection n Sealing: IP68 n Salt spray > 1000 h

n Fire retardant / Low smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Operating temperature: - 40°C / +85°C

Now available with tranversal sealing* *Seald in unmated condition

Part number code

RJF 544

03 100BTX

Shell type 6 : composite push pull plug, plastic gland 2 : composite square flange receptacle

2S : composite square flange receptacle transversally sealed 2M : metallized (Ni) composite square flange receptacle 2SM : metallized (Ni) composite square flange receptacle transversally sealed Back terminations (for receptacles only) 1 : female RJ45 1RA : right angle female RJ45 2 : RJ45 cordset Cordset length (for receptacles with “2” back termination only) - Other lengths are available on demand

03 100BTX : 0.3 meters [11.81 inches] 05 100BTX : 0.5 meters [19.68 inches] 10 100BTX : 1 meter [39.37 inches] 15 100BTX : 1.5 meters [59.05 inches] 00 : 8 tinned holes at the rear of the PCB to solder the cable Remark: cabling configuration  100 BTX = 568B (Ethernet specification)

Examples:

- Plug: RJF 544 6 - Square flange receptacle, female RJ45 back termination: RJF 544 21 - Metallized square flange receptacle, female RJ45 back termination: RJF 544 2M 1 - Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX - Square flange receptacle, solder termination: RJF 544 22 00 - Transversally sealed receptacle female RJ45 back termination: RJF544 2S1

Plug

n Type 6 shell with plastic gland

RJF 544 6

Receptacle

n Type 2S/2M/2SM shell: square flange receptacle with 4 mounting holes

RJF 544 2x 1 RA

RJF 544 2x 1

Back terminations

Panel Drilling

Type 2:RJ45 Cordset Type1RA: right angle female RJ45 Type 1:Female RJ45 Type 1:Fe ale RJ45

Type 2:RJ45 Cordset Type 2:RJ45 Cordset

Type 2 - 00: solder - 8 tinned holes Type 2 - 00: Solder – 8 tinned holes Type 2 - 00: Solder – 8 tinned holes

Type 1:Female RJ45 Type1: female RJ45

Type 2 - 00: Solder – 8 tinned holes yp 2: RJ45 cords t

Notes: type 2 without RJ45 plug at the end of the cable is also available: consult factory

Accessories

n IP68 caps for plug p/n 544 02 BM

n Rubber IP68 receptacle cap p/n RJF 544BESC

n Panel gasket

p/n RJF 544 02JE

n Panel gasket (thickness: 0.6mm [.039]): p/n RJF 544 02 JE n Plug Insert removal tool: p/n 5440 OT 02

NOTES

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