Higher Voltage
UP TO 20 % SMALLER
50 % LIGHTER Than 38999 Series III UP TO
CAPABILITIES
The World’s Most Advanced CONNECTOR
MILITARY • AEROSPACE • HARSH ENVIRONMENT • GENERAL DUTY
TABLE OF CONTENTS
Table of Contents About Evolution............................................................ 3 Technical Data Isolated Features................................................ 4-5 Small • Lighter • Superior .................................. 6 Size Comparison Chart...................................... 7 Size Comparison-Same insert diameter & density 8 Contact Ratings, Contacts, Sealing Plugs, Tools. 9 Voltage Rating and Test Data.............................. 10 Insert Availability and Identification...................... 11-12 Insert Arrangements .......................................... 13 Plating Options................................................... 14-15 Series Five Standard How to Order ................................................... 16 Keyway Rotations. ............................................. 17 Plug with Accessory S506.................................. 18 Plug with Integral Banding Platform S596........... 19 Wall Mount Receptacle S500.............................. 20 Wall Mount with Integral Banding S580............... 21 Wall Mount Receptacle with Clinch Nuts S510.... 22 Wall Mount Double Flange Receptacle S540....... 23 Jam Nut Receptacle Accessory Thread S507..... 24 Jam Nut with Integral Banding Platform S587..... 25 Jam Nut Receptacle with Standoff S517............. 26 Reduced Flange Jam Nut Receptacle S598........ 27 Box Mounting Receptacle S502......................... 28 Box Mounting Receptacle with Clinch Nuts S512. 29 Line Mounting Receptacle S501......................... 30 Jam Nut with Double Flange S547...................... 31 Square Flange -Short Standoff & Clinch S541..... 32
Series Five Bulkhead Feed Through How to Order ................................................... 33 Bulkhead Feed-Through Wall Mount................... 34 Bulkhead Feed-Through Jam Nut....................... 35 Series Five Protection Caps How to Order ................................................... 36 Receptacle Protection Cap................................. 37 Plug Protection Cap........................................... 38 Jam Nut Spanner Envelope................................ 39 Series Five Hermetic Hermetic Introduction......................................... 40 How to Order ................................................... 41 Hermetic Jam Nut with Standoff......................... 42 Hermetic Box Mount.......................................... 43 Series Five Accessories Series Five Mini-Band Termination...................... 44 Assembly Instructions. ....................................... 45-46 Backshells Introduction...................................... 47 Backshells Material Finishes............................... 48 Backshells......................................................... 49-52 Adapters ........................................................... 53-56 Tie Wrap Backshell............................................. 57 Strain Relief Clamp............................................. 58-60 Grommet Nut..................................................... 61 Alumalight.......................................................... 62-65 EMI/RFI Non-Environmental Strain Releif Low..... 66-67 Series Five PCB Contacts Information Board Layout for PCB- Termination..................... 68-72 Plating AP-93 Rating. .................................................... 73 About Amphenol................................................ 74
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EVOLUTION The MIL-DTL-38999 series of connectors was born in the 1960’s to provide a ruggedized military solution featuring smaller contacts and higher density insert patterns than the already popular MIL-DTL-5015. In the decades since, D38999 connectors have increased in popularity and have become the standard in Mil-Spec connectors for military and aerospace applications.
MIL-DTL-38999 Series II 1964
MIL-DTL-38999 Series I 1966
MIL-DTL-38999 Series III 1976
Along the way, continuous evolution has brought about new shell styles, new coupling methods, new derivatives, and new capabilities, all while remaining as popular as ever. Amphenol’s new Series Five connector is the next evolutionary step in that impressive lineage, combining all of the capabilities of the traditional 38999 style connector in a lighter, smaller, and more compact package to support the aerospace industry’s ever-changing demands.
2021
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ISOLATED FEATURES
38999-QUALIFIED INSULATOR
NO DIELECTRIC BOND JOINT
TRIPLE WIRE SEAL
AS39029-QUALIFIED GOLD-PLATED CONTACTS
FULL METAL CLIP CONTACT RETENTION
STANDARD ACCESSORY THREAD
RADIAL INTERFACIAL SEAL
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SCOOP PROOF
38999- QUALIFIED EMI SPRING
NO-MESS DRY FILM THREAD LUBRICANT
OPTIMIZED RATCHETING TORQUE
NO “BIRD BATH”
“NO-SLOP” TOLERANCE INTERFACE
QUICK COUPLING DOUBLE START THREAD
“DIAMOND-GRIP” NUT DESIGN
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SMALLER • LIGHTER • SUPERIOR
20% BIGGER
SIZE COMPARISION USING SHELLS WITH THE SAME CONTACT COUNT
15% BIGGER
SMALLEST
SERIES FIVE
2M805
D38999, SERIES III
25 - 50% LIGHTER
SERIES FIVE
2M805
D38999, SERIES III
PLUG WEIGHTS*
Plug Weights (oz.)
Shell Size
38999 Series III Plug
Series Five Plug
Weight Savings
Size 8
0.463 0.639 0.847 1.318
0.244 0.336 0.556 0.716
47% 47% 34% 46%
Size 10 Size 12 Size 14
*Corresponding 22D insert arrangement, with socket contacts included
WALL MOUNT RECEPTACLE WEIGHTS*
Receptacle Weights (oz.)
Shell Size
38999 Series III Wall Mount
Series Five Wall Mount
Weight Savings
Size 8
0.325 0.363 0.486 0.646
0.188 0.273 0.371 0.490
42% 25% 24% 24%
Size 10 Size 12 Size 14
*Corresponding 22D insert arrangement, with pin contacts included
JAM NUT RECEPTACLE PIN WEIGHTS*
JAM NUT RECEPTACLE SOCKETS WEIGHTS*
Shell Size Series III Jam Nut S5 Jam Nut w/ Banding Weight Savings Size 8 0.441 0.268 39% Size 10 0.593 0.353 40% Size 12 0.772 0.450 41% Size 14 0.984 0.570 42%
Shell Size Series III Jam Nut S5 Jam Nut w/ Banding Weight Savings Size 8 0.504 0.285 43% Size 10 0.726 0.378 48% Size 12 0.988 0.499 49% Size 14 1.328 0.649 51%
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SERIES FIVE Weight Comparison Chart
Weight (oz.)
Shell Type
SERIES FIVE
D38999, Series III
Weight Savings
Insert Pattern
S5 Alum vs SIII Alum
S5 Steel vs SIII Steel
S5 Alum vs SIII Comp
w. contacts Aluminum St. Steel
Aluminum St. Steel
Composite
Plug w. Sockets
0.250
0.496
0.463
1.136
0.299
46% 56% 16%
8-35 (A35)
Wall Mnt w. Pins
0.185
0.500
0.325
0.722
0.259
43% 31% 28%
Plug w. Sockets
0.249
0.495
0.462
1.130
0.234
46% 56% -6%
8-98 (A98)
Wall Mnt w. Pins
0.184
0.499
0.250
0.722
0.166
26% 31% -11%
Plug w. Sockets
0.346
0.710
0.639
1.381
0.458
46% 49% 25%
10-35 (B35)
Wall Mnt w. Pins
0.270
0.619
0.363
0.949
0.275
26% 35%
2%
Plug w. Sockets
0.339
0.703
0.628
1.362
0.446
46% 48% 24%
10-98 (B98)
Wall Mnt w. Pins
0.266
0.614
0.363
0.949
0.275
27% 35%
4%
Plug w. Sockets
0.541
0.984
0.973
1.984
0.595
44% 50%
9%
12-8 (C8)
Wall Mnt w. Pins
0.363
0.792
0.480
1.210
0.370
24% 35%
2%
Plug w. Sockets
0.566
1.009
0.847
2.027
0.653
33% 50% 13%
12-35 (C35)
Wall Mnt w. Pins
0.371
0.800
0.486
1.216
0.376
24% 34%
1%
Plug w. Sockets
0.554
0.997
0.986
1.997
0.716
44% 50% 23%
12-98 (C98)
Wall Mnt w. Pins
0.363
0.792
0.486
1.216
0.376
25% 35%
4%
Plug w. Sockets
0.651
1.168
1.172
2.546
0.847
44% 54% 23%
14-5 (D5)
Wall Mnt w. Pins
0.451
0.935
0.635
1.531
0.503
29% 39% 10%
Plug w. Sockets
0.700
1.218
1.274
2.581
0.821
45% 53% 15%
14-18 (D18)
Wall Mnt w. Pins
0.482
0.967
0.776
1.546
0.643
38% 37% 25%
Plug w. Sockets
0.713
1.230
1.318
2.626
1.000
46% 53% 29%
14-35 (D35)
Wall Mnt w. Pins
0.490
0.974
0.646
1.542
0.514
24% 37%
5%
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SERIES FIVE Size Comparison - Same insert diameter & density
SERIES III SIZE 13
SERIES FIVE SIZE 12
SERIES FIVE SIZE 14
SERIES III SIZE 11
SERIES III SIZE 15
SERIES FIVE SIZE 10
SERIES FIVE SIZE 8
SERIES III SIZE 9
SAME INSERT
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SERIES FIVE Contact Ratings, Contacts, Sealing Plugs, and Crimping Tools
SERIES FIVE CONTACT RATING
Test Current (Amps)
Crimp Well Data
Current with High Current Pins (HCP)
Maximum Millivolt Drop Crimp*
Contact Size
Contact Size
Well Diameter
Normal Well Depth
Crimp
22D
.0345 ± .0010
.141
22D
5
3
73
8
20
.047 ± .001
.209
20
7.5
5
55
11
16
.067 ± .001
.209
16
13
10
49
16
12
.100 ± .002
.209
12
23
17
42
25
*When tested using silver plated wire.
SERIES FIVE INSERTION & REMOVAL TOOLS
SERIES FIVE CRIMP CONTACTS
Contact Size Pins Military No.
Color Code
Contact Size Pins Military No.
Socket Military No.
22D
M39029/58-360
M39029/57-354
22D
M81969/14-01*
(Green) White
20
M39029/58-363
M39029/57-357
20
M81969/14-10*
(Red) Orange
16
M39029/58-364
M39029/57-358
16
M81969/14-03*
(Blue) White
12
M39029/58-365
M39029/57-359
12
M81969/14-04*
(Yellow) White
Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace.
*Double ended insertion/removal tool
SERIES FIVE CRIMP TOOLS
Standard Amphenol Contact AWG Ranges Contact Size Max Min 22D 22 28 20 20 24 16 16 20 12 (Power) 12 14 8 (Power) 8 10*
Contact Size Pins Military No.
Socket Military No.
M22520/2-01 M22520/7-01
M22520/2-06 M22520/7-06
22D Socket
M22520/2-01 M22520/7-01
M22520/2-09 M22520/7-04
22D Pin
M22520/1-01 M22520/2-01 M22520/7-01
M22520/1-04 M22520/2-10 M22520/7-08
20 Pin and Socket
*with crimp reducing adapter/bushing AS39029/112
16 Pin and Socket 12 Pin and Socket
M22520/1-01 M22520/7-01
M22520/1-04 M22520/7-04
M22520/1-01
M22520/1-04
SERIES FIVE SEALING PLUGS
Contact Size Commercial No.
Military No.
22D
10-405996-222
MS27488-22-2
20
10-405996-202
MS27488-20-2
16
10-405996-162
MS27488-16-2
12
10-405996-122
MS27488-12-2
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SERIES FIVE Voltage Rating and Test Data
VOLTAGE COMPARISON CHART
D38999 Series III
Series Five
Test Voltage (Unmated)
Suggested Oper. Voltage Sea Level (Unmated)
Test Voltage (Unmated) (VRMS)
Suggested Oper. Voltage (D38999)- Sea Level
Qualification Voltage (Mated)
Service Rating
Service Rating
Insulation Resistance
Sea Level
50,000 FT.
75,000 FT
100,000 FT
Sea Level
AC (RMS)
DC
Sea Level
AC (RMS)
DC
N 300
450
1000
N 1000 400 260 200
300
450
1000 5,000 MΩ
M 400
500
1300
X 2500 1800 1200 1200 825 1000
2000 5,000 MΩ
I
600
850
1800
Y 3000 2500 2000 1800 1000 1300
2500 5,000 MΩ
II
900 1250
2300
Z 3000 2500 2000 1800 1150 1500
2500 5,000 MΩ
Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since they are in the best position to know what peak voltage, switching surges, transients, etc. can be expected in particular circuit.
TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD
140
120
100
80
60
40
NICKEL CLASS F TYPICAL SHIELD EFFECTIVENESS DATA
20
NICKEL CLASS F MIL-DTL-38999 REQUIREMENTS
0 100 200 300 400 500 600 700 800
VIBRATION CRITERIA
FREQUENCY MEGAHERTZ
10.
2 axes @ ambient
TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD
1.
6dB/octave
2 axes @ 200 C * (Fail Safe: 2 axes @ ambient) ˚
140
.1
10in/sec
120
100
.06 in DA.
.01
3 axes @ – 55 C ambient + 200 C* 60 G's ˚ ˚
80
(Fail Safe: 3 axes @ ambient 30 G's)
60
.001
40
NICKEL CLASS F TYPICAL SHIELD EFFECTIVENESS DATA
20
NICKEL CLASS F MIL-DTL-38999 REQUIREMENTS
.0001
0 1 2 3 4 5
5
500
5000
50
HERTZ
6 7 8 9 10
POWER SPECTRAL DENSITY (G 2 /HZ) RANDOM VIBRATION
DOUBLE AMPLITUDE (IN) SINE VIBRATION
FREQUENCY GIGAHERTZ
10
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SERIES FIVE Insert Availability and Identification Chart
Contact Size
Total Contacts
Service Rating
Series Five Box Mount
23
22D 20
16
12 8 Twinax
8-5
1 Ground
1
8-35
√
6
X
6
8-98
√
3
Y
3
10-2
√
2
Y
2
10-4
√
4
Y
4
10-5
√
5
Y
5
10-35
√
13
X
13
10-98
√
6
Y
6
10-99
√
7
Y
7
12-3
√
3
Z
3
12-4
√
4
Y
4
12-8
√
8
Y
8
12-35
√
22
X
22
12-98
√
10
Y
10
14-4
4
Y
4
14-5
√
5
Z
5
14-15
15
Y
14
1
14-18
√
18
Y
18
14-19
√
19
Y
19
14-35
√
37
X
37
14-68
8
Y
8
14-97
√
12
Y
8
4
16-6
√
6
6
16-8
√
8
8
*Note: Contact Amphenol factory for availability
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SERIES FIVE Insert Availability and Identification Chart
Contact Size
Total Contacts
Service Rating
Series Five Box Mount
23
22D 20
16
12 8 Twinax
16-13
13
I
13
16-26
√
26
I
26
16-35
√
55
M
55
16-99
√
23
I
21
2
18-11
√
22
II
11
18-28
√
28
I
26
2
18-30
√
30
I
29
1
18-32
√
32
I
32
18-35
√
66
M
66
18-68
18
I
18
18-96
9
I
9
20-16
√
16
II
16
20-35
√
79
M
79
20-41
√
41
I
41
22-14
14
I
14
22-21
√
21
II
21
22-32
√
32
I
32
22-35
√
100
M
100
22-55
√
55
I
55
24-4
√
56
I
48
8
24-19
√
19
I
19
24-24
√
24
I
12
12
24-29
√
29
I
29
24-35
√
128
M
128
24-37
√
37
I
37
24-61
√
61
I
61
F
1
10
A
A
D
A
2
A
1
E
11 13 12
9
C A
G
B A
E
5
E F
B
A
C
6
2
3
4
B
B
D
8
B
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
C
3
D
D C
4
7
C
B
C B
6 5
10-4
10-5
10-35 10-98 10-99
12-3
8-5
8-35
8-98
10-2
Y
Y
X
Y
Y
Z 3
Ground
Y 6
N
Y 2
4
5
13
6
7
1
3
20
20
22D 20
20
16
8 Twinax
22D 20
16
*Note: Contact Amphenol factory for availability
12
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SERIES FIVE Insert Arrangements
Front face of pin inserts illustrated
A
M
A
1
L
L
A
B
A
G
A
B
A
L
K
N P
A
M
M N
K
B
C
B
D
A
E
B
H
F
21
B
B
D
C
R
N P
K
U V
T U
H J
R
22
P
H
J
G
C
C
D
J
E
C
D
C
B
T S
K J
S R
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
C
D
C
H
D
E
G
E
D
F
D
H G F
G
F
E
F E
12-4
12-8
12-35 12-98
14-4
14-5
14-15
14-18
14-19
Y
Y
X
Y
Y
Z 5
Y
Y
Y
4
8
22
10 20
4
14 1 20 16
18 20
19 20
16
20
22D
12
16
1
A
A
K
A
17
32
K
A
R
B
A
10
40
A
25
B
S T
4
J
C
J
47
P
E
B
G
L
Z a
B
U V
31 21
G
B
L N M
1
b
53
H
H
B
C
D
C
N
H
H
c
C
F
F
E
D
D
M
G
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
M
W
Y
F
C
D
55
3
X
G
L
D
E
C
G F
52
F
E
K
E
D
9
F E
J H
16
31
46
24
39
14-35
14-68
14-97
16-6
16-8
16-13
16-26
16-35
X
Y
Y
I
I
I
I
M
37
8
8
4
6
8
13 16
26 20
55
22D
16
20 16
12
16
22D
25
34
A
25
34
R
43
17
A
17
S
43
T
B
A
A
A
T
10
51
10
51
R
A
J
S
U
B
B
B
58
4
4
S
58
U
T e
S T
d
M N P
C
V
U
P
d
U
C
Y
C
e
R
V
R
C
H
H
B
c
B
64
64
1
1
K
f
Z
D
c
N
V W
D
d
D
b
P
P
D
W X
W
j
e
2
2
G
g f
C
X
G
g
J
V
E
C
L
M
a
c
b
E
W
N
X
E
E
N
Z
a Z b h
3
66
Z
66
3
F
X
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
D
F
L
a
Y
F
Y
63
M
Y
F
M
F
L
F
9
9
63
G J H K
J
D
K
G
16
L
G
57
57
J
16
E
L
G
E
50
24
K
50
24
H
J H
33
42
K
H
33
42
16-99
18-11
18-28
18-30
18-32
18-35
18-68
18-96
I
II
M
I
I
M
M
I
21
2
11 16
26 2 29 1 20 16 20 16
32 20
66
66
9 2
20 16
22D
22M
A
1
A
W
U V
67
25
46
1
B
B
16
V
A
56
35
T
N
77
A
W
C
8
86
M
C
P R
B
n
U
2
X
9
X
L
b
A
J
S
A
j
10
h i j k m
1
p
Y
94 95
31
D
K
B
Y
H
23 24
11 12
51
q
D
AA
C
T
L
a
k
M
K
i
2
S
B
c
h
Z
BB
s
r
FF GG
Z
y z
25 26
22
E
R
m n
13
3
96
32
S
N
CC
S
HH
E F
B
Z
P
L
t
T
21
3
8
J
C
4
97
h
a
d
31
J
27
j
a
14
g
r
K
c s t
79
D
28
G
30
F
21
P
C
5
98
u EE DD
U
20
R
x
15
N
M
29
p
Y
g
R
P
6
99 100
b
q
b
e
f
w
71
16
G
19
N
c
H
C
61
v
D
P
H
D
g
F
7
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
X
f
G
d
J
e d
W V
18 17
f
4
7
H
E
N
e
G
G
E
E
41
M
D
E
H
F
J
H
11
M
F
15
93
L
G
J
L K
K
66
24
45
F
85
6
76
55
34
5
20-16
20-35
20-41
22-14
22-21
22-32
22-35
22-55
II
M
I
I
II
I
M
I
16 16
79
41 20
14 12
21 16
32 20
100 22D
55 20
22D
A
59
A B
Z
48
71
U
A B
Z a
B
36
82
a
C
Y
b
25
A
94
w
v
Y
M
A B
b
C
8
15
105
115
C
v
T
u
g
c
X
B
D
V
P
c
1
GG
w
GG HH
u
f
t
x
X
W
D
d
S
R
E
D
W
d
C
h
N
FF
L
N P
C
x
y
FF
S
HH
E
JJ
s
NN
t
q
W
e
k
e
X
U V
F
e
PP
E
R
r
y
EE
JJ
EE
LL
Y Z
KK
s
z
MM
f
125
F
K
U V
R
D
r
V
D
4
f g
M
d
m
T
Y
LL
z
KK
X
G
AA
DD
r
q
DD
G
g
U
P
F
p
T
J
T
S
E
n
BB
E
a
CC BB
Z
AA
c
H
p
q
L
h
U
h
CC
Shell Size & Insert Arrg. for: Series Five Service Rating Number of Contacts Contact Size
T
H
7
S
N
i
n
a
p
J
G
k
128
b
H
G F
W
F
m k j
n
R
V
S
J
121
14
K
m
K
K
P
G
H
M
24
114
N
R
J
N M L
K
70
104
H
35
58
81
L
L
J
P
47
93
M
24-4
24-19
24-24
24-35
24-37
24-61
I
I
I
M
I
I
48 8 20 16
19 12
12 12 16 12
128 22D
37 16
61 20
*Note: Contact Amphenol factory for availability
CONTACT LEGEND
12
16
20 22D 23
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PLATING OFFERINGS - SERIES V
OLIVE DRAB CADMIUM
AP-93*
Cost
$
Salt Spray (Hrs)
500
Cost
$$$
Salt Spray (Hrs)
1000
◆◆◆
High
◆◆◆◆
-
Conductivity Corrosion Resistance
Toxicity
Conductivity Corrosion Resistance
Toxicity
Scratch Resistance
Scratch Resistance
H H H
8
HHHH
8 8
Temp Rating
175
Reflectivity
Low
Temp Rating
200
Reflectivity
High
AAO Code
DW Gloss Unit
26
AAO Code
DS
Gloss Unit
221
REACH/RoHS NO Color Legacy Applications
REACH/RoHS YES Color Extreme Harsh, Corrosive Environment, Space
*See page 61
ELECTROLESS NICKEL
PASSIVATED STAINLESS STEEL
Cost
$
Salt Spray (Hrs)
48
Cost
$$$$
Salt Spray (Hrs)
500
◆◆◆◆
-
◆
-
Conductivity Corrosion Resistance Temp Rating
Toxicity
Conductivity Corrosion Resistance Temp Rating
Toxicity
Scratch Resistance Reflectivity Gloss Unit
Scratch Resistance Reflectivity Gloss Unit
H
888
HHH
8888
200
High
200
High
AAO Code
DR
153
AAO Code
RK
-
REACH/RoHS YES Color Box Interiors, PCB Terminated
REACH/RoHS YES Color Radar System, Engines, Ground Vehicles
BLACK ZINC NICKEL
MARINE BRONZE
Cost
$$
Salt Spray (Hrs)
500
Cost
$$$$
Salt Spray (Hrs)
500
◆◆◆
-
◆◆◆
-
Conductivity Corrosion Resistance Temp Rating
Toxicity
Conductivity Corrosion Resistance Temp Rating
Toxicity
Scratch Resistance Reflectivity Gloss Unit
Scratch Resistance Reflectivity Gloss Unit
HHH
88
HHH
8888
175
Low
200
High
AAO Code
DZ
50
AAO Code
RB
-
REACH/RoHS YES Color C4ISR
REACH/RoHS YES Color Shipboard Applications
DURMALON (NICKEL-PTFE)
ANODIZED PLATING
Cost
$$$
Salt Spray (Hrs)
500
Cost
$
Salt Spray (Hrs)
1000
◆◆◆
Toxicity
-
-
Toxicity
-
Conductivity Corrosion Resistance Temp Rating
Conductivity Corrosion Resistance Temp Rating
Scratch Resistance Reflectivity Gloss Unit
Scratch Resistance Reflectivity Gloss Unit
HHH
8888
H H H H
888
175
Medium
200
Low
AAO Code
DT
100
AAO Code
RX
-
REACH/RoHS YES Ground Vehicles Aircraft
Color
REACH/RoHS YES Color Military Shelter Non-conductive Applications
14
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PLATING OFFERINGS
STANDARD PLATING OFFERINGS
Commercial Service Class
Salt Spray 1,000
REACH/ RoHS
Temp Rating
Plating
Material
Millivolt Drop
√
AP-93
Aluminum
DS
200
1.0
Olive Drab Cadmium, Nickel Base - 500 hour
Aluminum
DW 500
No
175
3.0
√ √ √ √
Electroless Nickel
Aluminum Aluminum Aluminum Aluminum Aluminum Bronze
DR
48 48
200 200 175 175
1.0 1.0 2.5 2.5
Electroless Nickel, Space Grade
DR*
Black Zinc Nickel
DZ DT
500 500
Durmalon (Nickel-PTFE)
√
Marine Bronze
RB
500
200
5.0
√ √ √ √
Passivated Stainless Steel
Stainless Steel Stainless Steel Stainless Steel Stainless Steel
RK
500 500 500
200 200 200 200
10
Stainless Steel w. Nickel plate
RL
1.0
Passivated Stainless Steel (Hermetic)
Y
10
Electrolytic Nickel (Hermetic)
YN
48
1.0
*With (453) Mod Code
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HOW TO ORDER: SERIES FIVE STANDARD S506DS-14-35PN
1. Connector Type S5
2. Shell Style 06
3. Service Class DS-
4. Shell Size - Insert Arrg. 14-35
5. Contact Type P
6. Alternate Positions N
7. Mod (Optional)
For Hermetics, see page 36 For Bulkhead Feed Through, see page 29
(729) Hex Nut replacing the spanner nut (Jam Nut only) (453) Space Grade (HCP) High Current Pin (Increased Amperage)* (V25) PCB contacts installed, .250” stickout (V25AD) PCB contacts installed, .250” stickout w. alignment disk (V25T) PCB contacts installed, .250” stickout, pre-tinned (V25ADT) PCB contacts installed, .250” stickout, pre-tinned, w. alignment disk * See page 8 for current rating Contact factory for more options & custom solutions
1. Connector Type S5 Series Five PS5 Series Five with Potting
Jam Nut with Accessory Thread pg 22
2. Shell Style*
07
06 Straight Plug pg 16
Jam Nut with Integral Banding Platform pg 23
87
Plug with Integral Banding Platform pg 17
96
17 Jam Nut Receptacle with washout Standoff pg 24 47 Jam Nut with Double Flange
Wall Mount Receptacle pg 18
00
Wall Mount with Inegral Banding Pg 19 Wall Mount with Clinch Nuts pg 20 Wall Mount with Double Flange pg 21 Square Flange with Short Integrated
80
Jam Nut Receptacle with Standoff pg 25 Box Mount Receptacle pg 26 Box Mount Receptacle- Clinch Nuts pg 27 Line Mounting Receptacle pg 28 Line Mount Receptacle with Integral Banding Patform
6. Alternate Positions
98
10
N
Normal Rotation
02
40
A
A Rotation
12
B
B Rotation
41
C
C Rotation
standoffs & clinch nuts
01
D
D Rotation
*Other shell styles available consult Amphenol for more information
E
E Rotation
81
See pages 15 for more information
3. 175ºC Service Class
3. 200ºC Service Class DR- Electroless Nickel
5. Contact Type
h
h
DT-
Durmalon
* Pin (Recommended for receptacles) Socket (Recommended for plugs)
P
2
2
h
DS- AP-93*
h
Black Zinc-Nickel
h
DZ-
S
2
2
2
RK- Passivated Stainless Steel RS- Nickel plated, Stainless Steel RB- Aluminum Bronze
h
DW- Olive Drab Cadmium
*Scoop proof in this configuration
2
h
2
h
See page 12-13 for plating options
4. Shell Size/ Insert Arrangement See pages 10-11
2
*See page 68 for more details on AP-93
16
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SERIES FIVE Keyway Rotation Table
KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway.
6. ALTERNATE KEYING
Key & Keyway
AR° or AP° BSC
BR° or BP° BSC
CR° or CP° BSC
DR° or DP° BSC
Shell Size
Arrangement Identification Letter
N A B C D E N A B C D E
105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 91 131 197 240 95 141 208 236 113 156 182 292 90 145 195 252 53 156 220 255 119 146 176 298 51 141 184 242
RECEPTACLE (FRONT FACE SHOWN)
PLUG (FRONT FACE SHOWN)
8
MAIN KEYWAY
MAIN KEYWAY
AP BSC ˚
AR BSC ˚
BP BSC ˚
10 12 14
BR BSC ˚
DR BSC ˚
DP BSC ˚
CP BSC ˚
CR BSC ˚
N*
80 142 196 293
A
135 170 200 310
16 18 20
B
49 169 200 244
C
66 140 200 257
D
62 145 180 280
E
79 153 197 272
N*
80 142 196 293
A
135 170 200 310
B
49 169 200 244
22 24
C
66 140 200 257
D
62 145 180 280
E
79 153 197 272
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 17
SERIES FIVE PLUG WITH ACCESSORY THREADS S506
.910
.910
ØE ±.005
Shell Size
BB Thread
V Thread*
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF
.682
10
.6800 - .1P - .2L - DS .5625 - 24 - UNEF
.803
12
.8000 - .1P- .2L - DS
.6875 - 24 - UNEF
.923
14
.9200 - .1P - .2L - DS
.8125 - 20 - UNEF
1.043
16
1.1875 - .1P- .2L - DS
.9375 - 20 - UNEF
1.389
18
1.2500 - .1P - . 2L - DS 1.0625 - 18 -UNEF
1.496
20
1.3750 - .1P - .2L - DS 1.1875 - 18 - UNEF 1.623
22
1.5000 - .1P - .2L - DS 1.3125 - 18 - UNEF 1.740
24
1.6250 - .1P - .2L - DS 1.4375 - 18 - UNEF 1.867
*Compatible with all D38999 Series II Accessories
18
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SERIES FIVE PLUG WITH INTEGRAL BANDING PLATFORM S596
ØB ±.002
ØC ±.002
ØE ±.005
Shell Size
BB Thread
8
.5600 - .1P - .2L - DS
.397
.437
.682
10
.6800 - .1P - .2L - DS
.517
.557
.803
12
.8000 - .1P - .2L - DS
.637
.677
.923
14
.9200 - .1P - .2L - DS
.757
.797
1.043
16
1.1875 - .1P - .2L - DS .877
.917
1.389
18
1.2500 - .1P - .2L - DS .997
1.037
1.496
20
1.3750 - .1P - .2L - DS 1.117
1.157
1.623
22
1.5000 - .1P -. 2L - DS 1.247
1.287
1.740
24
1.6250 - .1P - .2L - DS 1.367
1.407
1.867
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 19
SERIES FIVE WALL MOUNTING RECEPTACLE S500
PANEL HOLE DIMENSIONS
M ±.003
S ±.012
ØT ±.008
KF ±.003
Shell Size
BB Thread
V Thread*
(ØA1)
(ØA2)
R
(ZZ)**
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF .606 .468 .5475 .594 .815 .128 .613 .250
10 .6800 - .1P - .2L - DS .5625 - 24 - UNEF .726 .593 .5475 .719 .941 .128 .613 .250
12 .8000 - .1P - .2L - DS .6875 - 24 - UNEF .846 .718 .5475 .812 1.034 .128 .613 .250
14 .9200 - .1P - .2L - DS .8125 - 20 - UNEF .966 .843 .5475 .906 1.128 .128 .613 .250
16 1.1875 - .1P - .2L - DS .9375 - 20 - UNEF 1.230 .967 .5475 .969 1.222 .128 .651 .651
18 1.2500 - .1P - .2L - DS 1.0625 - 18 - UNEF 1.290 1.085 .5475 1.062 1.315 .128 .651 .651
20 1.3750 - .1P - .2L - DS 1.1875 - 18 - UNEF 1.420 1.209 .5475 1.156 1.441 .128 .651 .651
22 1.5000 - .1P - .2L - DS 1.3125 - 18 - UNEF 1.540 1.334 .5475 1.250 1.565 .154 .651 .651
24 1.6250 - .1P - .2L - DS 1.4375 - 18 - UNEF 1.660 1.459 .5475 1.375 1.691 .154
.651 .651
*Compatible with all D38999 Series II Accessories
**PCB Mod Codes Only
20
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SERIES FIVE WALL MOUNTING RECEPTACLE WITH INTEGRAL BANDING PLATFORM S580
PANEL HOLE DIMENSIONS
ØE ±.002
ØF ±.002
M ±.0030
S ±.012
ØT ±.008
KF ±.003
Shell Size
BB Thread
(ØA1) (ØA2)
R
8
.5600 - .1P - .2L - DS
.606 .530 .483 .423 .5475 .594 .815 .128 .613
10 .6800 - .1P - .2L - DS .726 .651 .604 .544 .5475 .719 .941 .128 .613
12 .8000 - .1P - .2L - DS .846 .776 .729 .669 .5475 .812 1.034 .128 .613
14 .9200 - .1P - .2L - DS .966 .910 .863 .803 .5475 .906 1.128 .128 .613
16 1.1875 - .1P - .2L - DS 1.230 1.025 .978 .918 .5475 .969 1.222 .128 .651
18 1.2500 - .1P - .2L - DS 1.290 1.143 1.096 1.036 .5475 1.062 1.315 .128 .651
20 1.3750 - .1P - .2L - DS 1.420 1.267 1.220 1.160 .5475 1.156 1.441 .128 .651
22 1.5000 - .1P - .2L - DS 1.540 1.392 1.345 1.285 .5475 1.250 1.565 .154 .651
24 1.6250 - .1P - .2L - DS 1.660 1.517 1.470 1.410 .5475 1.375 1.691 .154 .651
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 21
SERIES FIVE WALL MOUNTING RECEPTACLE CLINCH NUTS S510
PANEL HOLE DIMENSIONS
(.969)
M ±.0030
S ±.012
KF ±.003
Shell Size
BB Thread
V Thread*
(ØA)
R
T Thread
(ZZ)**
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF .606 .5475 .594 .919 .112-40UNC-3B .613 .250
10 .6800 - .1P - .2L - DS .5625 - 24 - UNEF .726 .5475 .719 1.044 .112-40UNC-3B .613 .250
12 .8000 - .1P - .2L - DS .6875 - 24 - UNEF .846 .5475 .812 1.137 .112-40UNC-3B .613 .250
14 .9200 - .1P - .2L - DS .8125 - 20 - UNEF .966 .5475 .906 1.231 .112-40UNC-3B .613 .250
16 1.1875 - .1P - .2L - DS .9375 - 20 - UNEF 1.230 .5475 .969 1.294 .112-40UNC-3B .651 .250
18 1.2500 - .1P - .2L - DS 1.0625 - 18 - UNEF 1.290 .5475 1.062 1.387 .112-40UNC-3B .651 .250
20 1.3750 - .1P - .2L - DS 1.1875 - 18 - UNEF 1.420 .5475 1.156 1.481 .112-40UNC-3B .651 .250
22 1.5000 - .1P - .2L - DS 1.3125 - 18 - UNEF 1.540 .5475 1.250 1.667 .138-32UNC-3B .651 .250
24 1.6250 - .1P - .2L - DS 1.4375 - 18 - UNEF 1.660 .5475 1.375 1.792 .138-32UNC-3B 651 .250
*Compatible with all D38999 Series II Accessories
**PCB Mod Codes Only
22
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SERIES FIVE WALL MOUNTING DOUBLE FLANGE S540
PANEL HOLE DIMENSIONS
M ±.0030
S ±.012
ØY ±.004
KF ±.003
Shell Size
BB Thread
(ØA)
R
T Thread ØW
(ZZ)**
8
.5600 - .1P - .2L - DS
.606 .5475 .594 .919 .112-40UNC-3B .753 1.013 .613 .250
10 .6800 - .1P - .2L - DS .726 .5475 .719 1.044 .112-40UNC-3B .850 1.063 .613 .250
12 .8000 - .1P - .2L - DS .846 .5475 .812 1.137 .112-40UNC-3B .994 1.251 .613 .250
14 .9200 - .1P - .2L - DS .966 .5475 .906 1.231 .112-40UNC-3B 1.119 1.376 .613 .250
16 1.1875 - .1P - .2L - DS 1.230 .5475 .969 1.294 .112-40UNC-3B 1.237 1.501 .651 .250
18 1.2500 - .1P - .2L - DS 1.290 .5475 1.062 1.387 .112-40UNC-3B 1.379 1.626 .651 .250
20 1.3750 - .1P - .2L - DS 1.420 .5475 1.156 1.481 .112-40UNC-3B 1.489 1.751 .651 .250
22 1.5000 - .1P - .2L - DS 1.540 .5475 1.250 1.667 .138-32UNC-3B 1.644 1.876 .651 .250
24 1.6250 - .1P - .2L - DS 1.660 .5475 1.375 1.792 .138-32UNC-3B 1.744 2.001 .651 .250
*Compatible with all D38999 Series II Accessories
**PCB Mod Codes Only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 23
SERIES FIVE JAM NUT RECEPTACLE ACCESSORY THREAD PLUS HEX NUT (729) S507
HEX NUT (729)
Shell Size
ØA ±.002
ØB ±.005
M ±.003
ØGG ±.002
KF ±.003
BB Thread
V Thread*
(ØD1) (D2)
RR Threads
(ZZ)
8 .5600 - .1P - .2L - DS .4375 - 28 - UNEF .823 .825 .670 .300 .605 .820 .678 .6250 - 24 - UNEF - 2A .250
10 .6800 - .1P - .2L - DS .5625 - 24 - UNEF .973 .953 .800 .360 .605 .945 .678 .7500 - 20 - UNEF - 2A .250
12 .8000 - .1P - .2L - DS .6875 - 24 - UNEF 1.094 1.078 .920 .420 .605 1.070 .678 .8750 - 20 - UNEF - 2A .250
14 .9200 - .1P - .2L - DS .8125 - 20 - UNEF 1.273 1.203 1.090 .480 .605 1.250 .678 1.0000 - 20 - UNEF - 2A .250
16 1.1875 - .1P - .2L - DS .9375 - 20 - UNEF 1.597 1.493 1.300 .600 .605 1.646 .698 1.2500 - 18 - UNEF - 2A .250
18 1.2500 - .1P - .2L - DS 1.0625 - 18 - UNEF 1.722 1.628 1.420 .640 .605 1.755 .698 1.3750 - 18 - UNEF - 2A .250
20 1.3750 - .1P - .2L - DS 1.1875 - 18 - UNEF 1.847 1.753 1.550 .700 .605 1.908 .698 1.5000 - 18 - UNEF - 2A .250
22 1.5000 - .1P - .2L - DS 1.3125 - 18 - UNEF 1.972 1.878 1.670 .760 .605 2.033 .698 1.6250 - 18 - UNS - 2A .250
24 1.6250 - .1P - .2L - DS 1.4375 - 18 - UNEF 2.112 2.003 1.800 .820 .605 2.158 .698 1.7500 - 18 - UNS - 2A .250
*Compatible with all D38999 Series II Accessories
24
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SERIES FIVE JAM NUT INTEGRAL BANDING PLATFORM S587
PANEL HOLE DIMENSIONS
Shell Size
ØA ±.002
ØE ±.002
ØF ±.002
M ±.003
ØGG ±.002
KF ±.003
(ØD1) (D2)
BB Thread
RR Thread
8 .823 .670 .300 .483 .423 .605 .5600 - .1P - .2L - DS
.820 .678 .6250 - 24 - UNEF - 2A
10 .973 .800 .360 .604 .544 .605 .6800 - .1P - .2L - DS .945 .678 .7500 - 20 - UNEF - 2A
12 1.094 .920 .420 .729 .669 .605 .8000 - .1P - .2L - DS 1.070 .678 .8750 - 20 - UNEF - 2A
14 1.273 1.090 .480 .863 .803 .605 .9200 - .1P - .2L - DS 1.250 .678 1.0000 - 20 - UNEF - 2A
16 1.597 1.300 .600 .978 .918 .605 1.1875 - .1P - .2L - DS 1.646 .698 1.2500 - 18 - UNEF - 2A
18 1.722 1.420 .640 1.096 1.036 .605 1.2500 - .1P - .2L - DS 1.755 .698 1.3750 - 18 - UNEF - 2A
20 1.847 1.550 .700 1.220 1.160 .605 1.3750 - .1P - .2L - DS 1.908 .698 1.5000 - 18 - UNEF - 2A
22 1.972 1.670 .760 1.345 1.285 .605 1.5000 - .1P - .2L - DS 2.033 .698 1.6250 - 18 - UNS - 2A
24 2.112 1.800 .820 1.470 1.410 .605 1.6250 - .1P - .2L - DS 2.158 .698 1.7500 - 18 - UNS - 2A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 25
SERIES FIVE JAM NUT RECEPTACLE WITH WASHOUT STANDOFF S517
PANEL HOLE DIMENSIONS
Shell Size
ØA ±.002
ØE ±.005
M ±.003
ØGG ±.002
KF ±.002
(ØD1)
(D2)
BB Thread
RR Thread
(ZZ)**
8 .823 .670 .300 .448 .605 .5600 - .1P - .2L - DS
.820 .678 .6250 - 24 - UNEF - 2A .250
10 .973 .800 .360 .569 .605 .6800 - .1P - .2L - DS .945 .678 .7500 - 20 - UNEF - 2A .250
12 1.094 .920 .420 .694 .605 .8000 - .1P - .2L - DS 1.070 .678 .8750 - 20 - UNEF - 2A .250
14 1.273 1.090 .480 .818 .605 .9200 - .1P - .2L - DS 1.250 .678 1.0000 - 20 - UNEF - 2A .250
16 1.597 1.300 .600 .943 .605 1.1875 - .1P - .2L - DS 1.646 .698 1.2500 - 18 - UNEF - 2A .250
18 1.722 1.420 .640 1.061 .605 1.2500 - .1P - .2L - DS 1.755 .698 1.3750 - 18 - UNEF - 2A .250
20 1.847 1.550 .700 1.185 .605 1.3750 - .1P - .2L - DS 1.908 .698 1.5000 - 18 - UNEF - 2A .250
22 1.972 1.670 .760 1.310 .605 1.5000 - .1P - .2L - DS 2.033 .698 1.6250 - 18 - UNS - 2A .250
24 2.112 1.800 .820 1.435 .605 1.6250 - .1P - .2L - DS 2.158 .698 1.7500 - 18 - UNS - 2A .250
**PCB Mod Codes Only
26
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
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