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Roll Handling
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R o l l H a n d l i n g A fast-growing trend
Most of the end products come from a roll (e.g. paper,
Safe handling and ergonomics are at the core of corporate policies and regulations
Manufacturers need equipment to facilitate and increase the operator’s productivity
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packaging, fabrics, polyethylene, etc)
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R o l l H a n d l i n g How to handle a roll?
Traditional handling
Innovative handling
Low costs of purchase and maintenance
High costs of purchase and maintenance
Maximum flexibility in tight spaces
Low flexibility in tight spaces
No license required
Forklift or crane license is required
Ergonomic and safe use of the unit
Autonomous handling of the load
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R o l l H a n d l i n g Innovative handling
O D C l a m p
I D M a n d r e l
C r a d l e F o r k s
P r o b e
C r a d l e
S h a f t H a n d l e r
V - c r a d l e p l a t f o r m
U p e n d e r
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R o l l H a n d l i n g OD Clamp
Application:
• Take and rotate the reel from vertical to horizontal position
• Load the reel into the unwind machine
• Remove the full reel off the wind machine and stack it on pallet
Handling possibilities:
• From pallet
• From floor (straddle legs)
• From machine
Strenght points:
• High efficiency and productivity
• Easy and intuitive to use
F r o n t r o t a t i o n
S i d e r o t a t i o n
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R o l l H a n d l i n g OD Clamp
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R o l l H a n d l i n g ID Mandrel
Application:
• Take and rotate the reel from vertical to horizontal position by gripping the core
• Load the reel into machine
• Palletize the reel
Strenght points:
• Avoids damage to the reel
• Wider range of diameter (OD)
Handling possibilities:
• From pallet
• From floor (straddle legs)
• From machine
Rotation:
Mandrel retract:
• Hydraulic
• Manual
• Manual
• Electric
M a n u a l r o t a t i o n
H y d r a u l i c r o t a t i o n
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R o l l H a n d l i n g ID Mandrel
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R o l l H a n d l i n g Cradle forks
Application:
• Transport reels through the facility
• Place/remove reels into machine
• Store reels and shafts on rack
Strength points:
• Adaptability to a wide OD range
• Ease of use
Handling possibilities:
• From floor
• From pallet (V-end cradle forks)
• From rack (V-end cradle forks)
C r a d l e f o r k s ( f o r r o l l )
V - e n d c r a d l e f o r k s ( f o r s h a f t )
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R o l l H a n d l i n g Cradle forks
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R o l l H a n d l i n g Probe
Application:
• Transport and stack reels and coils
Strenght points:
• Flexibility and speed of stacking
Handling possibilities:
• From pallet
• From floor (straddle legs)
• From machine or rack
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R o l l H a n d l i n g Probe
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R o l l H a n d l i n g Cradle
Application:
• Feed up winding and unwinding machines
Strength points:
• Flexible, safe and easy to use
Handling possibilities:
• From floor
• From pallet (straddle legs)
• From a machine
F i x e d c r a d l e w i t h h y d r a u l i c l i p
L V - T i l t i n g c r a d l e
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R o l l H a n d l i n g Cradle
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R o l l H a n d l i n g Shaft handler
Application:
• Remove the shaft off the roll
• Put the shaft in position
Strength points:
• Ergonomic, safe and easy to use
Handling possibilities:
• From the core of the reel
• From the shaft holder
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R o l l H a n d l i n g Shaft handler
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R o l l H a n d l i n g V-cradle platform
Application:
• Integrate productive plants
• Transport through facility
Strength points:
• Safe, accurate and easy to use
Handling possibilities:
• From machine
• From roller conveyor
P o w e r d r i v e l i f t t a b l e
C u s t o m m a d e l i f t t a b l e
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R o l l H a n d l i n g V-cradle platform
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R o l l H a n d l i n g Up ender
Application:
• Turn the reel from vertical position on a pallet to horizontal and
vice-versa
• Change the pallet
• Palletize the reel at the end of the productive process
Strength points:
• Safe, accurate and easy to use
Custom made:
• Dimension
• Controlled by PLC (not supplied)
• Flat or V-cradle platform
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R o l l H a n d l i n g Up ender
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R o l l H a n d l i n g Tow tractors
Application:
• Trailer towing through facilities
Strength points:
• Safe, ergonomic and easy to use
• Heavy load towing capacity
• Remote control ready (on HL version)
Custom made:
• Dimension
• Towing hitch
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R o l l H a n d l i n g Stainless steel
Application:
• Wide range of products
• Pharmaceutical and clean room
• Corrosive / wet environment
• Stainless steel AISI 304
• GEL / AGM maintenance-free battery
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R o l l H a n d l i n g Basic information
F o r a q u i c k a n d a c c u r a t e R f Q
1) Specs of the reel:
• Weight, width and diameter of the reel
• Core’s diameter
• Reel’s material
• Core’s material
• Telescopic effect
2) Starting Position:
• Vertical / horizontal core position
• Stacked on pallet / inside machine
• Accessibility of the pallet / clearance of the machine
3) Current application vs. requested one
4) Environment
• Condition of the floor ( smooth, concrete)
• Intensity of use ( hour/day, multi-shift)
5) Share photos and videos:
• Of the reel in starting position and ending position
• Of the working area
• Eventual current unit
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@Armanni
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THANKS
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