AC4000K 2024 Brochure R

Coated Turning Grades for Cast & Ductile Iron AC4010K /AC4015K /AC4125K Coated Grades for Cast Iron AC4010K / AC4015K / AC4125K

 Chipbreaker Selection

EGU

Low-resistance breaker suitable for machining workpieces with low rigidity such as ones that are narrow and long General finishing breaker that is both sharp and strong Our 1st recommended breaker with excellent cutting edge strength and high versatility Roughing breaker that demonstrates both sharpness and strength in high-feed machining Excellent cutting edge strength, ideal for large depths of cut and interrupted machining

2.05

0.25

25°

No Chipbreaker

EME ENZ

ENZ

1.9

0.25

14°

EGZ

1.9

0.25

16°

EME

EGZ

2.4

EGU

0.3

Low

High

No Chipbreaker

Work Material Rigidity

 Chipbreaker Application Range

D Negative

D Positive

No Chipbreaker

.24

.24

EME

EME

No Chipbreaker

No Chipbreaker

.16

.16

EGZ

EGU

No Chipbreaker

EGZ

EMU

ENZ

EMU

.08

.08

ENZ

EGU

Feed Rate f (IPR) .008 .016

.024

Feed Rate f (IPR) .008 .016

.024

0

0

Sharp Edge Strong Cutting Edge

Sharp Edge Strong Cutting Edge

 Recommended Cutting Conditions

(Red text indicates 1st recommendation)

Cutting Conditions

Min. - Max.

Work Material

Grade

Application

Depth of Cut ap (inch)

Cutting Speed (vc) (SFM)

Feed Rate f (IPR)

.020 - .236 .020 - .236 .020 - .236 .020 - .236 .020 - .236 .020 - .236 .020 - .236 .020 - .236 .020 - .236

.004 - .016 .004 - .020 .004 - .024 .004 - .016 .004 - .020 .004 - .024 .004 - .016 .004 - .020 .004 - .024

655 - 2300 590 - 1475 490 - 985 590 - 1475 525 - 1310 395 - 820 525 - 1310 460 - 1150 260 - 720

AC4010K AC4015K AC4125K AC4010K AC4015K AC4125K AC4010K AC4015K AC4125K

Continuous to General Interrupted Heavy Interrupted Continuous General to Interrupted Heavy Interrupted Continuous General to Interrupted Heavy Interrupted

Gray Cast Iron (example: FC250)

Ductile Cast Iron (example: 60-40-18)

High-strength Ductile Cast Iron (example: 100-70-03)

7

7

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