EVBF-Playbook-2023
EV Battery Facilities Clean and Dry Rooms
Mar23 Playbook
Building Better Together
Equip our Client
Drive Performance
Delight our Customer
Advisor: product selection based on client needs, performance required in space.
Safety: ROSPA awards
Cost Certainty
Programme Certainty
Quality: Right First Time, Snag free handover
Experts: design & constructability ECE, collaboration, schedule, comms Subcontractor : network & partners
Environment: Sustainability
Collaboration
VFM
Working Smart
ESG strategy & alignment
Governance: Compliance & Guiding principles
No surprises
Product specialists
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Your Advisor
Equip our Client
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Experts Design & Constructability
Equip our Client
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THE WAY
Detailed Design
Concept Design
Modular Cleanroom Systems
IDEATE is the Ardmac structured process to collaborate with a user through the early planning requirements of a new cGMP cleanroom manufacturing facility.
ASSIST is our process that takes initial design information through to detail. At this stage, the design is modularized within a BIM model. A robust process ensures the coordination and integration of Mechanical, Electrical and Process designs with the architectural CleanShield cleanroom elements.
MODULAR , pre-engineered Cleanroom systems with flexibility designed in to provide the most Agile cleanrooms for today’s fast evolving manufacturing challenges.
OFFSITE Modular Cleanrooms are a rapidly deployable solution for laboratories and cleanrooms that are offsite constructed, and precision built.
Modular Cleanrooms
Turnkey Solution
Modular Steelwork
STRUCTURA is a modular Box in Box steelwork matrix to accommodate all the load requirements for your cleanroom. Adaptable, efficient designs depending on cleanroom classification, pre-engineered with long span solutions for optimal facility layouts.
INTEGRA is a single source work package for the complete cleanroom combining the Ardmac CLEANSHIELD architectural shell with
FACILITY BUILD A single source solutions that combines CLEANSHIELD and INTEGRA together with our full construction service to build a complete manufacturing facility or extend an existing footprint.
Mechanical and Electrical systems in an integrated solution.
Life Science Construction
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Early Contract Engagement
Equip our Client
early engagement
reduced risk
certainty
collaboration
PRICING / DESIGN ASSIST
DESIGN
DESIGN
PROCUREMENT
CONSTRUCTION
FINISHING
DE-BRIEF
Lessons Learned
Approval Model Quantify Schedule
Mobilise Safety Quality Production Program Quality Reporting Cost control
Quality Snag Free De-Mobilise
BIM Products Solve Model GA’s Detail 4D / 5D Communicate
Cost Value Propose Schedule Bid Assist.
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Early Contract Engagement
Equip our Client
risk
PRICE
APPOINT
DESIGN
PROCUREMENT
CONSTRUCTION
FINISHING
DE-BRIEF
Lessons Learned
Approval Model Quantify Schedule
Mobilise Safety Quality Production Program Quality Reporting Cost control
Quality Snag Free De-Mobilise
BIM Products Solve Model GA’s Detail 4D / 5D Communicate
Cost Value Propose
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Early Contract Engagement
Equip our Client
SCHEDULE
CSA
DESIGN
CONSTRUCTION
CSA
SUSTAINABILITY
ENG
MEP
FIT-OUT
PLANNER
DESIGN MANAGER
ADMIN
QUALITY
MEP
FIT-OUT
CLIENT
ARDMAC
SUPPORT
PROJECT LEADERS
TECH
ARCH LEAD
OPS
DOC CONTROL
ENG
TECH
HEALTH & SAFETY
LOGISTICS
MEP
TS
ARDMAC
CLIENT
BIM MANAGEMENT
SAFETY
HANDOVER & COMPLETION
ARCH LEAD
OPS
LOCAL COMPLIANCE
OPERATIONAL
CSA
SECURITY
MEP
COMMUNITY ENGAGEMENT
FM SOFT & HARD SERVICES
IT OPS
COMMERCIAL MANAGER
MEP
FIT-OUT
MANAGER
CRITICAL ENG-ING UPGRADES
TECH
COMMERCIAL
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Subcontractor Network & Partners
Equip our Client
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Product Specialists
Equip our Client
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Safety First The Ardmac Way Safety first and always , in everything we do, wherever we impact.
Drive Performance
Engagement and Respect
2022 ICIA Covid19 Crisis Response Winner
2022 RoSPA 21 Years Gold Medals
Leadership management programme
Participation based safety - everyone at all levels
2022 H&S Excellence Award – Safety First
2022 ICIA Excellence in H&S Winner
Detailed Task Planning
Safety First Conversations
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Right First Time
Drive Performance
“Achieving Snag Free Handover...” Throughout the delivery we will ensure consistent walk-downs and inspections are recorded and saved on our Procore platform; ensuring transparent quality control procedures are available and accessible. Ardmac also operate Walk-Down procedures in the lead up to completions and handovers throughout all our sites. These walk-downs are scheduled to allow advance notice for attendance of all invested parties, and are typically as shown, to reduce defects whilst including the client and representatives the opportunity to jointly inspect, meaning handover at Practical Completion will be a smooth and successful process.
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Right First Time
Drive Performance
Protect and respect finished works. Ardmac support and encourage a culture of respect for finished works, demonstrating our duty of care to our clients’ finished product in line with our Guiding Principle “Excellence as Standard”.
18%
31%
69%
82%
1%
16%
84%
99%
Damage
Other Damage
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Working Smart
Drive Performance
Empower our People
Delight our Customer
Drive Performance
“Deploying Innovative Technology throughout our business to Empower Our People, Drive Performance and Delight our Customers.”
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Ardmac Tech Stack
Drive Performance
HAND OVER
PROJECT DELIVERY
PRE CONTRACT
MARKET TRACKING
ARDMAC BACKBONE
Last Planner®
Limits®
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1
2
3
4
Digital Score Cards & Work Processing
Drive Performance
QR code scan for time, attendance and records
Reports, exports and reviews
Procore crew timecard logs
FIELD PRODUCTION REPORT
LABOUR HOURS REPORT
PAYROLL REPORT
EARNED VALUE REPORT
PRODUCTIVITY REVIEW
OUTPUTS
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No Surprises
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Cost & Programme Certainty
Delight our Customer
early engagement
reduced risk
certainty
collaboration
PRICING / DESIGN ASSIST
DESIGN
DESIGN
PROCUREMENT
CONSTRUCTION
FINISHING
DE-BRIEF
Lessons Learned
Approval Model Quantify Schedule
Mobilise Safety Quality Production Program Quality Reporting Cost control
Quality Snag Free De-Mobilise
BIM Products Solve Model GA’s Detail 4D / 5D Communicate
Cost Value Propose Schedule Bid Assist.
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Sustainable Development Goals
Delight our Customer
ARDMAC ACTION
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Ardmac Action
Delight our Customer
EcoVadis Sustainability Silver Medal rating
Carbon neutral GHG – scope 1&2, partial scope 3 – own supply materials
EcoVadis Sustainability Gold Medal rating
Carbon Disclosure Project (CDP) Certification Target
Nett Zero
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Delight our Customer
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Project 1 Case Study
LOCATION:
SWORDS, DUBLIN, EIRE
SCALE: VALUE:
2,700 SQMT
€ 17.1M
PROGRAMME:
16 MONTHS
PROJECT PARTICULARS:
Full multi-disciplinary design & build turnkey project Unitised whole building modular solution 2,700m² QAQC Laboratory, 2-storey, 54 rooms Ground Floor 56 modules, 1st Floor Plantroom 20 modules Achieved LEED silver certification
SCOPE INCLUDED:
Building structure/envelope Architectural glazed façade Full internal fit out including write-up/office areas
BSL2 & Grade classified areas Mechanical & HVAC systems Process Utility systems Electrical/ICT systems QBMS/NQBMS systems
Fire Protection & Life safety systems Laboratory furniture supply and install Client laboratory equipment installation & hook-up
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Project 2 Case Study
LOCATION:
DUNDALK, EIRE 15,000 SQMT
SCALE: VALUE:
€ 26.8M
PROGRAMME:
MAY 19 - JUL 2020
OVERVIEW:
Design completion and installation of ISO 6, 7 & 8 cleanroom facilities. The scope included walk on ceilings, modular partitions, doors & door automation, interlocks, terminal housings & lights, furniture, fixtures & fitting stairs & handrails (15,000m²).
BIM SCOPE:
• LOD 400-450 As Built, fully clash free model creation BWIC creation and management • Technical Submittals generation for construction materials and details • Creating and managing Bespoke BIM parametric families.
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Project 3 Case Study
LOCATION:
CORK, EIRE 6,500 SQMT
SCALE: VALUE:
€ 14M
PROGRAMME:
20 MONTHS
OVERVIEW:
Ardmac were contracted by Eli Lilly for the installation of over 6,500m² of ISO 6, 7 & 8 cleanroom facility’s. The project included Flush Wall Systems, 6500m2 working platform ceiling system and associated secondary steel structures, Cold Rooms, Stainless steel platforms, stair systems, fooring, Lights, Terminal flter housings and Automated door systems including all controls and equipment. Ardmac reported directly to Eli Lilly during the project and were responsible for the Cleanroom Management, H&S, Programming, Procurement and liaising with the client for this element of the project. This was a challenging project which was fully designed using 3D modeling (BIM) in order to reduce clashes as the areas were heavily serviced and the required detailed planning andcoordination to meet the aggressive 12 month programme. The design period was completed a few months ahead of the project moving onto site. This allowed Ardmac to identify our site team early in the process and through a number of of-site workshops they hit the ground running with each team member knowing exactly what their role and responsibilities were. Early works included the erection of the fire walls that encapsulated the clean space.
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Our People
The key to success is our people and our commitment to excellence as standard
Ardmac People
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RELEVANT PROJECT EXPERIENCE
Our People
BMS, CRUISERATH, DUBLIN VALUE: €900.0M
ENDA MURPHY Managing Director Cleanrooms & Pre-Construction
Mechanical CM in the LOC (Laboratories, Offices & Cafeteria) building on the BMS Cruiserath Project which was a new €900m Biopharmaceutical facility.
INTEL FAB 14 & FAB 24 UPGRADE, LEIXLIP VALUE: €40.0M | DURATION: 48 MONTHS Upgrade of existing Fab14 and Fab24 facilities to meet the requirements of their next generation P1272 process. INTEL 1272 UPSIDE PROJECT, LEIXLIP, CO. KILDARE VALUE: €5M | DURATION: 55 WEEKS Cleanroom fit out in fab10,14 & 24. Tool install which includes the following activities RMF Demo and install, wall demo and install, Ceiling filter install and demo, Concrete Coring works, Trench plate demo and install in confined space. COHE works on live services within all fabs. MSD SWORDS VALUE: €13.5M | DURATION: CURRENT 2019 Design & Build of a Modular QC Laboratory including Building Envelope, Mechanical, Process Mechanical, Electrical, Fire Protection, BMS Systems, Internal Fitout and Laboratory Furniture.
Placing a strong emphasis on collaboration, delivering high quality by providing key project stakeholders with solutions that offer best value. With over thwenty three years experience, Enda has a strong collaborative management style which underpins and compliments a results-driven approach, making him a logical but natural problem- solver. He is level-headed and adept at motivating his team to produce a high quality package, throughout the entire life-cycle of any project undertaken, to achieve the best outcome. EDUCATION & TRAINING • CEng - Chartered Engineer • BSc Eng - Degree in Mechanical/Manufacturing Engineering • MIEI - Institute of Engineers Ireland
CRIMINAL COURTS OF JUSTICE, DUBLIN VALUE: €25.0M | DURATION: 38 WEEKS
Design and build of 25,000m2 very high -quality turn-key fitout over 11 floors. The BREEAM accredited city centre project incorporated complex mechanical, electrical and ICT installations and was delivered snag-free.
CONTACT DETAILS Ardmac, Swords Business Park, Balheary Road, Swords, Dublin.
T +353 (0) 85 888 8340 E
enda.murphy@ardmac.com
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RELEVANT PROJECT EXPERIENCE GSK WAVRE
Our People
DERMOT MCKENNA Associate Director Business Development
MSD OSS, NETHERLANDS Refurbishment of existing areas to form new ISO 7 & 8 Cleanrooms, to include the provision of all architectural elements within the cleanroom including walk-on ceilings, modular partitions, epoxy floors and specialist equipment. ALLERGAN CLEANROOM High quality new build cleanroom construction encompassing paneled walls and ceilings over an overall floor area of 1,300m 2 . Constructed to achieve ISO 5, 7 & 8 cleanroom standards. Ardmac were contracted to deliver architectural fitout of the ISO 5,7 & 8 Grade B, C and D Cleanroom areas, and cold rooms which were in newly built facilities on the existing GSK site in Belgium. The site programme was very tight and challenging but was delivered on time. CONORMED SYSTEMS Humidity: 16% RH ±2% Design and build grade C&D sterile cleanrooms complete with the installation of ceilings, walls, floors, mechanical and electrical. Location : Athlone
Dermot has responsibility for the Design & Engineering department in Ardmac. He has extensive experience over the past twenty three years in Healthcare, Cleanrooms, Pharmaceutical Sterile Rooms and Equipment, to include the leadership of in-house expertise in design, commissioning & certification, and in technical liaison with suppliers and manufacturers.
EDUCATION & TRAINING •
SCHLUMBERGER Humidity: Less than 0.5% RH
MBA - Masters in Business Administration
fit-out of low humidity environment for battery production facility including details architectural design providing envelope integrity to avoid ingress of moisture. Location : Stroud Gloucestershire
• NCEA - National Certificate in Mechanical Engineering. • MIEI - Member of the Institute of Engineering in Ireland • MIHEEM - Member of the Institute of Healthcare Engineering & Estate Mgmt. • MIPSE - Member of the Irish Society of Pharmaceutical Engineers • MICS - Member of the Irish Cleanroom Society
LIFESCAN Humidity: 15% RH ±5%
250m2 architectural package over 2 phases including partitions, ceilings and doors. Scope included providing vapour barriers and sealing services through the cleanroom envelope. Location : Inverness NISSAN BATTERY FACILITY Ardmac installed over 10,000m 2 of sandwich panel. Architectural Scope included Partitions and ceilings (some Fire Rated) Doors (various types), windows, Interlocks, Fire stopping, handrails and accessories along with process equipment enclosures.
CONTACT DETAILS Ardmac, Swords Business Park, Balheary Road, Swords, Dublin.
T +353 1 (0) 86 813 5475 E
dermot.mckenna@ardmac.com
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