Mountz EPT-Series transducerized smart cordless screwdriver systems provide engineers and operations with the latest error-proofing technology that eliminates manufacturing risks and prevents product defects. The transducerized tool features a built-in sensor that continuously measures torque in real time and feeds data back into the system. Torque range suitable for micro, low, and higher torque applications. Using the EPT cordless system, engineers can provide operators with on-screen step-by-step instructions with pictures for up to 15 assembly processes. With a built-in barcode scanner, screw counting function, and error-proofing software, your team can provide operators with the error-proofing and automation capabilities are needed to enhance assembly line productivity and decrease production errors and product defects. Using a smart battery screwdriver reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. A single battery-operated EPT system can replace up to 15 power tools. Using a portable battery-powered tool eliminates cables in the work area and improves safety and operations. EPT Screwdrivers operate with the EPC-10 wireless controller. One controller can be used with up to 8 screwdrivers.
PRODUCT BROCHURE e-DRIV ® EPT-SERIES
“HAND
ME THE MOUNTZ!”
SAFEGUARDING AGAINST FASTENING FAILURES • Error-proof the fastening process • Programmable fastening sequences and workflows • Data collection—record and store torque and fastening data • Single cordless fastening system replaces up to 15 power tools Mountz e-DRIV ® EPT-Series DC Torque Transducerized Smart Cordless Screwdrivers Control System • Achieve multiple fastening tasks with one battery-operated screwdriver system • Digital I/O allows interfacing with a machine & PLC interface for line control • Transducerized Tool—traceability, superior accuracy and precision • Free product software—no annual licensing required—savings of $2K • Clean room compliant (ISO14644-1 2015 Class 5)
ACCELERATE SMART MANUFACTURING
Relied on by leaders in aviation, automotive, transportation, medical and electronic-all industries in which error-proofing process control is critical.
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The all-in-one system that delivers productivity and quality advantages in complex manufacturing environments Mountz’s all-in-one DC transducerized smart cordless screwdriver system safeguards against fastening failures for quality-minded engineers with critical industrial manufacturing applications requiring documented precision and accuracy torque control. The EPT-Series are available only through Mountz Torque, a battery-operated torque and automation control system engineered for precise, accurate and repeatable torque control. The lightweight, portable torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs and increase productivity. The screwdriver system can implement multiple fastening strategies for sensitive and difficult assembly joints. The system increases productivity as one tool can be programmed to do the job of numerous conventional tools, saving time, maintenance cost, space, and training. Error-proofing manufacturing increases assurance in critical assembly operations The error-proofing system eliminates manufacturing risks and prevents product defects. Easily program the cordless screwdriver with fastening workflows and torque tolerances for each fastener in the sequence. The battery screwdriver provides error-proofing capabilities that track each screw the tools fasten. Program the tool not to clear an assembly until the completion of all the fastening events. When a fastening error occurs, the torque control system will detect it, flag it, and prevent the product from moving further down the line. The Industry 4.0 error-proofing tool has I/O interfaces that enable manufacturing integration for line control monitoring techniques. The IoT connected automation tool improves production and quality by collecting and storing data and providing real-time transparency in a manufacturer’s assembly operations. Such real-time transparency enables quality assurance personnel to detect any fastening issues as soon as they arise.
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Easier process control and compliance
Fastening automation workflows When there is a repetitive series of tightening tasks, manufacturers should implement a fastening automation workflow process. Often these repetitive tasks are managed across multiple workstations, tools, and assembly operators. By creating a fastening automation workflow, the manufacturing process becomes streamlined and reduces human error risk. Group similar processes and assign a set of standardized tasks: program fastening sequences and torque tolerances for each fastener in a sequence for sensitive and complex assembly joints. Workflow automation is the best method to achieve tightening tasks efficiently. It produces reliable and accurate torque control results every time. Workflow automation provides visibility of the various fastening tasks and improves production efficiency, consistency, and quality. The smart screwdriver system offers benefits for improving consistency and quality.
Assembly designs are getting more and more complex, while production speeds continue to increase. To compete, lean manufacturers strive to complete more work with fewer tools. A single Mountz cordless DC control system replaces up to 15 power tools. The battery- operated tool eliminates power cables in the work area and improves safety and operations by optimizing a company’s manufacturing footprint. Achieve multiple fastening tasks with one cordless system. The assembly tool gives you the flexibility you need to carry out varied and complicated manufacturing plans. The transducerized tool features a built-in sensor that constantly measures torque and feeds data back into the system. Combined with built-in screw counters and error-proofing software, Mountz intelligent screwdriver system offers maximum production results and product oversight. And by providing documented fastening results, Mountz DC control tools also make regulatory compliance effortless.
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Preset parameter settings The EPT is operational as a standalone cordless screwdriver that allows you to program torque and fastening settings on the tool’s display. The EPC-10 controller provides you the ability to program fastening settings and advance functions like the Job Manager. Each preset setting has the following programmable parameters:
PRESET SETTINGS
PROGRAMMABLE PARAMETERS
Tightening Mode
Torque control + angle monitoring (TC/AM) Angle control + torque monitoring (AC/TM)
Torque
Target torque, min/max torque, snug torque, seating torque, torque compensation
Angle
Target angle, min/max angle, free speed angle
Speed
Target speed, Free speed, Ramp up speed
Time
Soft start time, torque rising time, torque holding time
Thread Tapping
Target torque, min/max thread torque, speed, angle start
Screw Counting
Cycle start signal, time limit, total screw count, count port signal type
Sequence control Mountz DC control tools are easy to program and can remember up to 30 process sequences with 20 program steps. The tool gives you the flexibility you need to carry out varied and complicated manufacturing plans.
PROGRAM SETTINGS ON THE CORDLESS SCREWDRIVERS
PROGRAM SETTINGS ON THE EPC-10 CONTROLLER
PRESET NUMBER SETTING VALUE UNIT OF SETTING
BATTERY TARGET TORQUE C. TORQUE FUNCTION KEY
CHANGE TO INFORMATION AND SETTING MODE
Example with sample program of sequence control
STEP 1 Input Detect workpiece arrival on the position
STEP 2 Delay Time delay
STEP 3 Output Lock the
STEP 4 Tightening Tightening total 7 with Preset #12
STEP 5 Output Release the workpiece from an air cylinder lock
0.5 seconds to the next step
workpiece with an air cylinder
Note: Can configure up to 15 presets and 15 models, consisting of up to 20 steps for each model.
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Automation and production monitoring system
Enhance efficiency with built-in bar code scanner The EPT cordless screwdriver features a built-in bar code scanner. Using the bar code scanner option allows the operator to instantly select and activate a programmed fastening event on the controller. A bar code scanner can scan the bar code to trigger the correct event and capture and record the data for each run down by assigning a bar code to a fastening event. This capability is an error-proofing technique that permanently links the fastening data with the right part. Combined with built-in error- proofing software, the cordless screwdriver offers maximum production results and product oversight. And by providing documented fastening results, these precision tools also make regulatory compliance effortless. Error-proofing the assembly process by automatically verifying the scanned part against a predefined fastening process or real-time verification will provide substantial savings in rework, repair, and even recall costs.
Assembly automation and line monitoring control systems are critical aspects of modern assembly line production. Manufacturing products with consistent quality requires automation equipment to execute production tasks with high precision and repeatability—the foundation of process control. Automation techniques and equipment enable manufacturers to achieve and maintain process uniformity. A flexible automation system can assemble, process, monitor, and prevent fastening errors. Instead of tinkering with human process variables, a smart cordless screwdriver system is inherently well suited for automation process and effectively integrate with line control devices for a well-balanced production line.
BUILT-IN BAR CODE SCANNER
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PRODUCT OVERVIEW
FEATURE
WHAT IS IT?
ADVANTAGE
END USER BENEFIT
• Process of recording and storing the torque & fastening data
• Automate data collection • Data centralization • Uniform data • Accurate real-time and historical information • Ensures correct torque is applied • Eliminates risk in the process • Prevent fastening failures • Real-time monitoring and error detections • Detects cross-threading, omissions, unfinished rundowns
• Ensure conformity with quality standards & regulatory compliances • Accumulate fastening data efficiently into a database • Capturing and analyzing data • Document the assembly process • Ensure high-quality standards • Improve productivity & quality • Safeguards against fastening failures • Prevent defects • Reduce scrap rates • Improve production efficiency • Monitor the assembly process • Enhance process reliability & efficiency • Reduce processing time • Improve consistency and quality • Decrease downtime • Increase production rate • Reduce tooling costs • Minimize the number of workstations • Optimize workstation cycle time • DC integrates with existing process control software • Improve training process • Real-time monitoring and notifications • Digital signals for communication with external devices such as PLC • Maximize production capacity • Lower production lead times & bottlenecks. • Flexible and agile to respond to demand shifts • Tool data management • Predictive tool maintenance. • Improve productivity and profitability • Gain visibility into fastening process data • Optimize manufacturing process • Ensures fastening precision and accuracy • Enhance the detection of fastening errors • A documented and traceable torque tool
Data Collection
• Mistake-proofing • Implementation of fail-safe process and mechanism
Error- Proofing
• Count the number of screws delivered • Detect and display fastening errors
Screw Counting
• Program assembly sequences & torque tolerances for each fastener • Group similar processes
• Create standardize fastening workflows • Optimize the tightening process • Streamline assembly workflow processes
Process Control
and assign a set of standardized tasks
• Achieve multiple fastening tasks with one tooling system • Job Manager
• A single cordless system replaces up to 15 tools • Increase tooling efficiency • Lean manufacturing • Create visual assembly instructions • Monitor fastening processes and tasks • Industry 4.0 equipped automation tool • Replace manual processes • Easy integration into a production line • Reduce production costs and time
Productivity
• Enables integration for line control monitoring techniques • 4.0 MES system ready
I/O Interface
• Industrial fastening automation • Intelligent process automation
Automation
• Fastening torque data analysis • Performance metrics & equipment effectiveness • Data-driven manufacturing
Torque Data Analysis
• Standard Deviation, • Mean, Average, CP, CPK analytics
• Tool equipped with a transducer inside
• Transducer is constantly measuring torque in real-time and feeding data back into the system. • High degree of precision
Transducerized Tools
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Mountz EPT-Series transducerized smart cordless screwdrivers
PISTOL GRIP TRANSDUCERIZED MODELS
TORQUE RANGES
ADJUSTABLE SPEED RPM
DRIVE SIZE
WEIGHT WITH BATTERY
MODEL
ITEM NO.
LENGTH
LBF.IN
N.M
EPT50100-P
313131
8–39.8
0.9–4.5
100-1800
8 1/2"
1/4" F/Hex
3.8 lbs
EPT50104-P
313132
8–39.8
0.9–4.5
100-1800
8 1/2"
3/8" Sq. Dr.
3.8 lbs
EPT50120-P
313133
11.5–57.5
1.3–6.5
100-1250
8 1/2"
1/4" F/Hex
3.8 lbs
EPT50124-P
313134
11.5–57.5
1.3–6.5
100-1250
8 1/2"
3/8" Sq. Dr.
3.8 lbs
EPT50200-P
313135
20.4–101.8
2.3–11.5
50-690
8 1/2"
1/4" F/Hex
3.8 lbs
EPT50204-P
313136
20.4–101.8
2.3–11.5
50-690
8 1/2"
3/8" Sq. Dr.
3.8 lbs
EPT50300-P
313137
28.3–141.6
3.2–16
50-470
8 1/2"
1/4" F/Hex
3.8 lbs
EPT50304-P
313138
28.3–141.6
3.2–16
50-470
8 1/2"
3/8" Sq. Dr.
3.8 lbs
EPT50500-P
313139
42.5–212.4
4.8–24
50-310
8 1/2"
1/4" F/Hex
3.8 lbs
EPT50504-P
313140
42.5–212.4
4.8–24
50-310
8 1/2"
3/8" Sq. Dr.
3.8 lbs
Note: Each screwdriver includes two batteries. Charger sold separately.
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
RIGHT ANGLE TRANSDUCERIZED MODELS
TORQUE RANGES
ADJUSTABLE SPEED RPM
DRIVE SIZE
WEIGHT WITH BATTERY
MODEL
ITEM NO.
LENGTH
LBF.IN
N.M
EPT50100-RA
313141
8–39.8
0.9–4.5
100-1800
19 1/3"
1/4" F/Hex
4.5 lbs
EPT50104-RA
313142
8–39.8
0.9–4.5
100-1800
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50120-RA
313143
11.5–57.5
1.3–6.5
100-1250
19 1/3"
1/4" F/Hex
4.5 lbs
EPT50124-RA
313144
11.5–57.5
1.3–6.5
100-1250
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50200-RA
313145
20.4–101.8
2.3–11.5
50-690
19 1/3"
1/4" F/Hex
4.5 lbs
EPT50204-RA
313146
20.4–101.8
2.3–11.5
50-690
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50300-RA
313147
28.3–141.6
3.2–16
50-470
19 1/3"
1/4" F/Hex
4.5 lbs
EPT50304-RA
313148
28.3–141.6
3.2–16
50-470
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50500-RA
313149
42.5–212.4
4.8–24
50-310
19 1/3"
1/4" F/Hex
4.5 lbs
EPT50504-RA
313150
42.5–212.4
4.8–24
50-310
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50604-RA
313151
56.7–283.2
6.4–32
50-200
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50804-RA
313152
70.8–354
8–40
50-160
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50805-RA
313153
70.8–354
8–40
50-160
19 1/3"
1/2" Sq. Dr.
4.5 lbs
EPT50904-RA
313154
88.5–442.5
10–50
50-115
19 1/3"
3/8" Sq. Dr.
4.5 lbs
EPT50905-RA
313155
88.5–442.5
10–50
50-115
19 1/3"
1/2" Sq. Dr.
4.5 lbs
Note: Each screwdriver includes two batteries. Charger sold separately.
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
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EPT-SERIES CORDLESS SCREWDRIVERS SPECIFICATIONS Battery power DC25.2V, 3A max Motor Swiss DC servo motor WiFi
IEEE 802.11a/b/g/n 2.4GHz & 5GHz dual band
USB
Mini USB port
Display
1.29” AMOLED color display
Number of presets
15 presets
Network connection options Connection to a PC for setting and data back-up.
WIFI
WIFI
LAN
USB
Connection to an EPC-10 controller and Paramon Pro X software.
I/O
WIFI
ETHERNET
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• Remote tool control • Screw counting
EPC-10 controller for EPT cordless screwdrivers • Able to connect up to 8 EPT cordless screwdrivers • Program or verify parameter settings for cordless screwdrivers • Job Manager is a process control interface that makes it easy to create, save and recall visual assembly instructions for an operator to use. • Fastening Quality Control: OK/NG monitoring of screw fastening by preset pattern of angle and/or time
• Front panel 10.1” Color LCD with touch screen • 16 Input & 16 Output flexible I/O (25P D-Sub • Communication 1 x RS232C, 1 x Ethernet, WiFi • Protocol: Modbus, Open Protocol • 4.0 MES system ready • Mini SD Card data memory slot (memory card included) • Mounting bracket included • Supports barcode scanner • Supports file transfer protocol (FTP) server
• Display fastening data in real-time. Automatically saves and stores data
WIFI ADAPTER
ETHERNET
USB
HDMI PORT
RS-232 25P I/O
POWER SWITCH
EPC-10 Controller Item # 313005 For EPT cordless screwdrivers Note: Includes WiFi Adapter and Mini USB Cable
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EPC-10 SPECIFICATIONS Input Power
AC 100-240 V, 50/60Hz, 0.35A
Dimensions
11 3/4” (W) x 7 3/4 (H) x 3 1/8” (D)
Weight
7.8 lbs. (Including wall mount bracket)
Mounting
VESA 100 x 100 (wall mount bracket included)
Display
10.1 touch screen (1280 x 800 px)
Extended Display
HDMI x 1 (duplicate)
Storage
On-board 8GB eMMC
Ethernet
Gigabit Ethernet x 1
WiFi
Wireless USB adapter included 2.4GHz, 5GHz dual-band, IEEE 802.11 b/g/n/ac AP-mode only USB 2.0 x 3 24V digital I/O (input x 16, output x 16)= Micro-SD slot (up to 32GB)
Interface
Multi-Language
English, Spanish, French, German, Mandarin, Portuguese
Modbus protocol communication EPC-10 provide the Modbus RTU for RS232 and Modbus TCP/IP for the Ethernet port connection.
MODBUS RTU Slave ID
F Code
Data
CRC
MODBUS TCP/IP ADU Transaction ID Protocol ID Length
Unit ID
F Code
Data
CRC
Job Manager (Process control) This error-proofing feature makes it easy to create, save and recall visual assembly instructions or training guides for an operator to use. • Upload image and drawing files of a workpiece • Program the fastening sequence • Program up to 99 screws can per fastening step • Adjustable color and radius settings for the circular guide indicators
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Software Program preset parameter, work instructions, monitor the fastening process. Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability. • Provides easy workflow and parameter settings, data monitoring & analysis • Create, save and display visual assembly instructions and procedures • 2 channel real-time curve display for torque, speed, angle. • Torque capability analysis for mean value, standard deviation, CP, and CPK. • Auto data output on every event in the Modbus protocol. • Free product software and upgrade—no annual licensing required
PARAMON-PRO X SOFTWARE WITH EPC-10 CONTROLLER
TOOL MANAGEMENT—MONITOR UP TO 8 TOOLS
REAL-TIME GRAPH MONITORING
FASTENING SEQUENCE
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ACCESSORIES
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ACCESSORIES
Vertical Controller Stand The vertical stand is an accessory option to mount the EPC-10 Controller for placement on an assembly workbench station. Vertical Controller Stand Item # 310203
Battery charger
Battery
Charger for EPT Battery (110V, 60 Hz) Item #313104 Charger for EPT Battery (220-240V, 50/60 Hz) Item #313103
EPT-Series Li-ion Battery (25.2V 3.0A) Item #313102
Pistol Grip Side Handle The pistol grip side handle is an optional accessory that mounts on either side for additional handgrip, greater control, and versatility. For use with only pistol grip models for ECT-Series and EC-Series smart screwdrivers. Pistol Grip Side Handle Item # 313199
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ACCESSORIES
Bit Socket Trays Error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the chosen socket or bit. The device connects to the EPC-10 controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening sequences and workflows.
LCD MODELS Bit Socket Tray (4 bit holders) Item #310185 Includes four 7.5 mm bit holders Bit Socket Tray (8 bit holders) Item #310186 Includes eight 7.5 mm bit holders Bit Socket Tray (12 bit holders) Item #310187 Includes twelve 7.5 mm bit holders. Bit Socket Tray (16 bit holders) Item #310188 Includes sixteen 7.5 mm bit holders
Note: Additional bit holder insert sizes are available. See options on the next page.
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ACCESSORIES
Bit socket configuration process The Bit Socket Tray system requires three components: 1. Select Bit Socket Tray option (see previous page) 2. Add SMPS adapter 3. Select communication cable that connects the Bit Socket Tray to the EPC-10 Controller
SMPS Adapter (24VDC 1A) Item #310102 Includes a UL 2P 110V Power cord plug.* Power Cord for SMPS Adapter (220V CE Plug) Item #310110
Cable 25P I/O (M-M) 3 meters Item #310112 Cable 25P I/O (M-M) 5 meters Item #310115
*Note: For 220V, purchase Item #310110 along with #310102
Bit Holders Additional bit holder inserts can be purchased separately for the bit socket tray.
Bit Holder (Hole size 18mm) Item #310104 Bit Holder (Hole size 15mm) Item #310105
Bit Holder (Hole size 10mm) Item #310106 Bit Holder (Hole size 7.5mm) Item #310107
Bit Holder (Hole size 3mm) Item #310108 Bit Holder (Plain) Item #310109
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ACCESSORIES
44P I/O Wiring Box It provides easy and convenient wiring for 12 inputs and outputs for a EPC-10 controller by sharing one single 24V power source (Input power: 24VDC 1A). A I/O Cable is needed to connect to a controller.
1A
OUT 1
1A
OUT 2
1A
OUT 3 OUT COM
I/O Wiring Box Item #310055 Note: It requires an AC Adapter, Item #310102
I/O Cable 3m (44P male to 25P male) Item #310057
D_SUB 44P
1
10
19
28
37
In 1
In 10
Out 4
–
Out Com
2
11
20
29
38
In 2
In 11
Out 5
Out Com
–
3
12
21
30
39
In 3
In 12
Out 6
Out Com
–
4
13
22
31
40
In 4
–
Out 7
24V+
–
5
14
23
32
41
In 5
In Com
Out 8
24V+
–
6
15
24
33
42
In 6
In Com
Out 9
24V+
–
7
16
25
34
43
In 7
Out 1
Out 10
–
–
8
17
26
35
44
In 8
Out 2
Out 11
Out Com
–
9
18
27
36
In 9
Out 3
Out 12
Out Com
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ACCESSORIES
EPC-10 controller cables Various supporting cables for the controllers.
RS232 Cable (DB9 male x DB9 female, 2m) Item #773856
Cable (USB to RS232 adapter) Item #773069
I/O Cable 3m (44P male to 25P male) Item #310057
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Achieve a robust manufacturing process using Mountz intelligent cordless screwdriver system.
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ABOUT MOUNTZ Mountz, The Torque Tool Specialists ® , has been a leader in the torque tool industry for more than 55 years. Engineered in the Silicon Valley and serving the globe, Mountz focuses on delivering high-quality torque products, services, and solutions to ensure customers can always proceed with confidence. We are committed to forging a safer world through precision and accuracy, and by innovating every day.
SILICON VALLEY HEADQUARTERS AND SERVICE CENTER 1080 N. 11th St., San Jose, CA 95112 408-292-2214 / M–F 6am–5pm PST ALABAMA DISTRIBUTION AND SERVICE CENTER 19051 Underwood Road, Foley, AL 36535
INTERNATIONAL For inquiries outside of the USA, Canada, and Mexico, please contact: international@mountztorque.com Phone: +44 1428 741756
mountztorque.com
Copyright © 2024 Mountz Inc. All Rights Reserved. V2/011123
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