Assembly designs are getting more and more complex while production speeds continue to increase. To compete, lean manufacturers strive to complete more work with fewer tools. A single Mountz DC control tool can do the work of 2-15 regular tools, saving space and increasing production. Mountz DC control tools are easy to program and can remember up to 30 process sequences with 20 program steps. This gives you the flexibility you need to carry out varied and complicated manufacturing plans. A Swiss DC servo motor controls torque delivery with clockwork repeatability. Combined with built-in screw counters and error-proofing software, Mountz DC control tools offer supreme production results and product oversight. And by providing documented fastening results, Mountz DC control tools also make regulatory compliance easy.
PRODUCT BROCHURE e -DRIV ® EC & ECT-SERIES
“HAND ME THE MOUNTZ!”
Mountz e-DRIV ® ECT-Series Transducerized Smart Electric Screwdrivers and Mountz e-DRIV ® EC-Series Smart Electric Screwdrivers
SAFEGUARDING AGAINST FASTENING FAILURES • Error-proof the fastening process • Programmable fastening sequences and workflows
• Data collection—record and store torque and fastening data • Single automation fastening system replaces up to 15 power tools • Achieve multiple fastening tasks with one tooling system • Digital I/O allows interfacing with a machine & PLC interface for line control • Transducerized Tool—traceability, superior accuracy and precision • Free product software—no annual licensing required—savings of $2K • Clean room compliant (ISO14644-1 2015 Class 5)
ACCELERATE SMART MANUFACTURING Relied on by leaders in aviation, automotive, transportation, medical and electronic-all industries in which error-proofing process control is critical.
2
The all-in-one transducerized smart electric screwdriver system that delivers productivity and quality advantages in complex manufacturing environments Mountz’s all-in-one transducerized smart electric screwdriver solution safeguards against fastening failures for quality-minded engineers with critical industrial manufacturing applications requiring documented precision and accuracy torque control. The EC and ECT-Series are available only through Mountz Torque, a durable torque and automation control system engineered for precise, accurate and repeatable torque control. The high-per- formance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs and increase productivity. The screwdriver system can implement multiple fastening strategies for sensitive and difficult assembly joints. The system increases productivity as one tool can be programmed to do the job of numerous conventional tools, saving time, maintenance cost, space, and training. Error-proofing manufacturing increases assurance in critical assembly operations The error-proofing system eliminates manufacturing risks and prevents product defects. Easily program the controllers with fastening workflows and torque tolerances for each fastener in the sequence. The screwdriver system provides error-proofing capabilities that track each screw the tools fasten. Program the controller not to clear an assembly until the completion of all the fastening events. When a fastening error occurs, the torque control system will detect it, flag it, and prevent the product from moving further down the line. The Industry 4.0 error-proofing tool has I/O interfaces that enable manufacturing integration for line control monitoring techniques. The IoT connected automation tool improves production and quality by collecting and storing data and providing real-time transparency in a manufacturer’s assembly operations. Such real-time transparency enables quality assurance personnel to detect any fastening issues as soon as they arise.
3
Easier process control and compliance The torque control system expedites all aspects of the automation process, from installing error-proofing disciplines to adaptive fastening strategies. A single Mountz DC control auto- mation system replaces up to 15 power tools. The assembly tool reduces tooling costs and improves operations by optimizing a compa- ny’s manufacturing footprint. Achieve multiple fastening tasks with one tooling system. The assembly tool gives you the flexibility you need to carry out varied and complicated manufac- turing plans. The ECT-Series is a transducerized tool that features a built-in sensor that contin- ually measures torque in real-time and feeds data back into the system. Mountz intelligent screwdriver system offers maximum produc- tion results and product oversight with a built-in screw counter and error-proofing soft - ware. And by providing documented fastening results, Mountz DC control tools also make regulatory compliance effortless.
Fastening automation workflows When there is a repetitive series of tightening tasks, manufacturers should implement a fastening automation workflow process. Often these repetitive tasks are managed across multiple workstations, tools, and assembly operators. By creating a fastening automation workflow, the manufacturing process becomes streamlined and reduces human error risk. Group similar processes and assign a set of standardized tasks: program fastening sequences and torque tolerances for each fastener in a sequence for sensitive and complex assembly joints. Workflow automation is the best method to achieve tightening tasks efficiently. It produces reliable and accurate torque control results every time. Workflow automation provides visibility of the various fastening tasks and improves production efficiency, consistency, and quality. The smart screwdriver system offers benefits for improving consistency and quality.
4
Preset parameter settings Each preset setting has the following programmable parameters:
PRESET SETTINGS
PROGRAMMABLE PARAMETERS
Tightening Mode
Torque control + angle monitoring (TC/AM) Angle control + torque monitoring (AC/TM)
Torque
Target torque, min/max torque, snug torque, seating torque, torque compensation
Angle
Target angle, min/max angle, free speed angle
Speed
Target speed, Free speed, Ramp up speed
Time
Soft start time, torque rising time, torque holding time
Thread Tapping
Target torque, min/max thread torque, speed, angle start
Screw Counting
Cycle start signal, time limit, total screw count, count port signal type
Sequence control Mountz DC control tools are easy to program and can remember up to 30 process sequences with 20 program steps. The tool gives you the flexibility you need to carry out varied and complicated manufacturing plans.
Example with sample program of sequence control
STEP 1 Input Detect workpiece arrival on the position
STEP 2 Delay Time delay
STEP 3 Output Lock the
STEP 4 Tightening Tightening total 7 with Preset #12
STEP 5 Output Release the workpiece from an air cylinder lock
0.5 seconds to the next step
workpiece with an air cylinder
Note: Can configure up to 15 presets and 15 models, consisting of up to 20 steps for each model.
5
Automation and production monitoring system
event on the controller. A bar code scanner can scan the bar code to trigger the correct event and capture and record the data for each run down by assigning a bar code to a fasten- ing event. This capability is an error-proofing technique that permanently links the fastening data with the right part. Combined with built-in error-proofing software, the automation tools offer maximum production results and product oversight. And by providing documented fas- tening results, these precision tools also make regulatory compliance effortless. Error-proofing the assembly process by auto - matically verifying the scanned part against a predefined fastening process or real-time verification will provide substantial savings in rework, repair, and even recall costs.
Assembly automation and line monitoring control systems are critical aspects of modern assembly line production. Manufacturing products with consistent quality requires automation equipment to execute production tasks with high precision and repeatability—the foundation of process control. Automation techniques and equipment enable manufacturers to achieve and maintain process uniformity. A flexible automation system can assemble, process, monitor, and prevent fastening errors. Instead of tinkering with human process variables, a smart screwdriver system is inherently well suited for automation process and effectively integrate with line control devices for a well-balanced production line. Enhance efficiency with a bar code scanner Adding a bar code scanner option to the torque control system allows the operator to instantly select and activate a programmed fastening
6
PRODUCT OVERVIEW
FEATURE
WHAT IS IT?
ADVANTAGE
END USER BENEFIT
• Process of recording and storing the torque & fastening data
• Automate data collection • Data centralization • Uniform data • Accurate real-time and historical information
• Ensure conformity with quality standards & regulatory compliances • Accumulate fastening data efficiently into a database • Capturing and analyzing data • Document the assembly process • Ensure high-quality standards • Improve productivity & quality • Safeguards against fastening failures • Prevent defects • Reduce scrap rates • Improve production efficiency • Monitor the assembly process • Enhance process reliability & efficiency • Reduce processing time • Improve consistency and quality • Decrease downtime • Increase production rate • Reduce tooling costs • Minimize the number of workstations • Optimize workstation cycle time • DC integrates with existing process control software • Real-time monitoring and notifications • Digital signals for communication with external devices such as PLC • Maximize production capacity • Lower production lead times & bottlenecks. • Flexible and agile to respond to demand shifts • Tool data management • Predictive tool maintenance. • Improve productivity and profitability • Gain visibility into fastening process data • Optimize manufacturing process • Ensures fastening precision and accuracy • Enhance the detection of fastening errors • A documented and traceable torque tool
Data Collection
• Mistake-proofing • Implementation of fail-safe process and mechanism
• Ensures correct torque is applied • Eliminates risk in the process • Prevent fastening failures • Real-time monitoring and error detections • Detects cross-threading, omissions, unfinished rundowns
Error- Proofing
• Count the number of screws delivered • Detect and display fastening errors
Screw Counting
• Program assembly sequences & torque tolerances for each fastener • Group similar processes
• Create standardize fastening workflows • Optimize the tightening process • Streamline assembly workflow processes
Process Control
and assign a set of standardized tasks
• Achieve multiple fastening tasks with one tooling system
• A single tool system replaces up to 15 tools • Increase tooling efficiency • Lean manufacturing
Productivity
• Enables integration for line control monitoring techniques • 4.0 MES system ready
• Monitor fastening processes and tasks • Industry 4.0 equipped automation tool • Replace manual processes • Easy integration into a production line • Reduce production costs and time
I/O Interface
• Industrial fastening automation • Intelligent process automation
Automation
• Fastening torque data analysis • Performance metrics & equipment effectiveness • Data-driven manufacturing
Torque Data Analysis
• Standard Deviation, • Mean, Average, CP, CPK analytics
• Tool equipped with a transducer inside
• Transducer is constantly measuring torque in real-time and feeding data back into the system. • High degree of precision
Transducerized Tools
7
ECD and ECTD controllers for EC and ECT electric screwdrivers • Preset selection capability: Front panel or 25P I/O • Angle Control: 0.1 - 10 turns • 15 Preset Parameters: Torque, Speed, Soft Start & Angle • Auto-detection of a connected electric screwdriver when the controller is powered on* • Error display: Error code display (3 groups) • Fastening Quality Control: OK/NG monitoring of screw fastening by preset pattern of angle and/or time • PC based program for parameter settings, monitoring and real-time output • Screw counting • Front panel 7” Color LCD with touch screen • 8 Input & 8 Output flexible I/O (25P D-Sub) • Communication 1 x RS232C, 1 x Ethernet • Protocol: Modbus, Open Protocol • 4.0 MES system ready • SD Card data memory slot (memory card included) MOUNTING BRACKET (INCLUDED) The ECD and ECTD controllers are supplied with the detachable Vesa bracket. The controller can be easily hung on the wall-mounted bracket. One part of the bracket is assembled on the back of the controller. The other part is installed on the wall. Detachable Vesa Bracket Item #310214
SPECIFICATIONS Input (Electric):
AC120VC / AC230V, 50/60Hz Output (Electric): DC38V 3.5A Dimension (W x L x H): 7 1/2” x 8” x 10 1/4” Weight: 8.6 lbs
110V CONTROLLERS ECD-4000U Controller Item #313197 For electric screwdriver models: EC-Series (40000 models) ECD-5000U Controller Item #313000 For electric screwdriver models: EC-Series (50000 models) ECTD-5000U Controller Item #313003 For electric screwdriver models: all ECT-Series models 230V CONTROLLERS ECD-4000U Controller Item #313198 For electric screwdriver models: EC-Series (40000 models) ECD-5000E Controller Item #313002 For electric screwdriver models: EC-Series (50000 models) ECTD-5000E Controller Item #313004 For electric screwdriver models: all ECT-Series models
*Note: Cannot simply swap electric screwdriver models without going through a few setup steps, as all of the parameter values stored with the ECD and ECTD controller are related to the prior connected electric screwdriver model.
8
Fastening data collection and analytics
companies to generate a detailed production record for every product assembled. Docu- mentation helps engineers improve assembly processes and demonstrate compliance with quality standards & regulations. Collecting and analyzing production data gives manufacturers valuable insights into their pro- duction processes. The more you know about your production process, the better you’ll be able to correct problems in real-time.
Manufacturing processes generate a vast amount of fastening data that can provide valuable information to aid manufacturers. Data collection allows engineers to make more intelligent process decisions to minimize qual- ity failures and maximize productivity. The smart torque control system features data collection processes for recording and storing torque and fastening information, allowing
Modbus protocol communication ECD and ECTD provide the Modbus RTU for RS232 and Modbus TCP/IP for the Ethernet port connection.
MODBUS RTU Slave ID
F Code
Data
CRC
MODBUS TCP/IP ADU Transaction ID Protocol ID Length
Unit ID
F Code
Data
CRC
9
Software Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability. • Provides easy workflow and parameter settings, data monitoring & analysis • 2 channel real-time curve display for torque, speed, angle • Torque capability analysis for mean value, standard deviation, CP, and CPK • Auto data output on every event in the Modbus protocol • Free product software and upgrade—no annual licensing required
FASTENING PARAMETER SETTING
PROCESS CAPABILITY ANALYSIS
REMOTE CONTROL MONITORING
REAL-TIME GRAPH MONITORING (2 CHANNEL)
10
Mountz ECT-Series transducerized smart electric screwdrivers
IN-LINE TRANSDUCERIZED MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
ECT40100
313189 Lever Start
2.5–12.4
0.3–1.4
150–1500
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
ECT40200
313190 Lever Start
6–30.1
0.7–3.4
100–900
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
ECT40300
313191
Lever Start
8.9–44.3
1–5
100–620
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
ECT50100
313034 Lever Start
7.1–35.4
0.8–4
100–1800
1 1/2"
11 1/8"
1/4" F/Hex
1.8 lbs
ECT50104
313035 Lever Start
7.1–35.4
0.8–4
100–1800
1 1/2"
11 1/4"
3/8" Sq. Dr.
1.8 lbs
ECT50150
313036 Lever Start
13.3–66.4
1.5–7.5
100–950
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
ECT50154
313037 Lever Start
13.3–66.4
1.5–7.5
100–950
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
ECT50200
313038 Lever Start
15.9–79.7
1.8–9
50–690
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
ECT50204
313039 Lever Start
15.9–79.7
1.8–9
50–690
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
ECT50300
313040 Lever Start
24.8–123.9
2.8–14
50–470
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
ECT50304
313041
Lever Start
24.8–123.9
2.8–14
50–470
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
ECT50554
313042 Lever Start
47.8–239
5.4–27
50–260
1 1/2"
11 1/4"
3/8" Sq. Dr.
2.3 lbs
ECT50704
313043 Lever Start
62–309.8
7–35
50–180
1 1/2"
11 1/4"
3/8" Sq. Dr.
2.5 lbs
ECT50705
313044 Lever Start
62–309.8
7–35
50–180
1 1/2"
11 3/4"
1/2" Sq. Dr.
2.5 lbs
ECT50854
313045 Lever Start
88.5–442.5
10–50
50–135
1 1/2"
11 3/4"
3/8" Sq. Dr.
2.5 lbs
ECT50855
313046 Lever Start
88.5–442.5
10–50
50–135
1 1/2"
11 3/4"
1/2" Sq. Dr.
2.5 lbs
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
11
Mountz ECT-Series transducerized smart electric screwdrivers continued
PISTOL GRIP TRANSDUCERIZED MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
ECT50100-PB ECT50100-PT ECT50104-PB ECT50104-PT ECT50120-PB ECT50120-PT ECT50124-PB ECT50124-PT ECT50200-PB ECT50200-PT ECT50204-PB ECT50204-PT ECT50300-PB ECT50300-PT ECT50304-PB ECT50304-PT ECT50500-PB ECT50500-PT ECT50504-PB ECT50504-PT ECT50604-PB ECT50604-PT ECT50804-PB ECT50804-PT ECT50805-PB ECT50805-PT ECT50904-PB ECT50904-PT ECT50904-PB ECT50904-PT ECT50905-PB ECT50905-PT
313047 313062 313048 313063 313049 313064 313050 313065 313051 313066 313052 313156 313053 313067 313054 313068 313055 313069 313056 313070 313057 313071 313058 313072 313059 313073 313060 313074 313060 313074 313061 313075
Pistol Grip
8–39.8
0.9–4.5
100–1800
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip
8–39.8
0.9–4.5
100–1800
2"
8 1/3"
3/8" Sq. Dr.
2.2 lbs
Pistol Grip 11.5–57.5
1.3–6.5
100–1250
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip 11.5–57.5
1.3–6.5
100–1250
2"
8 1/3"
3/8" Sq. Dr.
2.2 lbs
Pistol Grip 20.4–101.8
2.3–11.5
50–690
2"
9"
1/4" F/Hex 2.4 lbs
Pistol Grip 20.4–101.8
2.3–11.5
50–690
2"
9"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 28.3–141.6
3.2–16
50–470
2"
9"
1/4" F/Hex 2.4 lbs
Pistol Grip 28.3–141.6
3.2–16
50–470
2"
9"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 42.5–212.4
4.8–24
50–310
2"
9"
1/4" F/Hex 2.4 lbs
Pistol Grip 42.5–212.4
4.8–24
50–310
2"
9"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 58.4–292.1
6.6–33
50–200
2"
9 1/2"
3/8" Sq. Dr.
2.6 lbs
Pistol Grip 70.8–354
8–40
50–160
2"
9 1/2"
3/8" Sq. Dr.
2.6 lbs
Pistol Grip 70.8–354
8–40
50–160
2"
9 1/2"
1/2" Sq. Dr.
2.6 lbs
Pistol Grip 100.9–504.5
10–50
50–115
2"
9 1/2"
3/8" Sq. Dr.
2.6 lbs
Pistol Grip 100.9–504.5
10–50
50–115
2"
9 1/2"
3/8" Sq. Dr.
2.6 lbs
Pistol Grip 100.9–504.5
10–50
50–115
2"
9 1/2"
1/2" Sq. Dr.
2.6 lbs
Note: PB models have power tool cable connection located at the bottom grip section of the tool. PT models have power tool cable connection located at the top section of the tool.
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
12
Mountz ECT-Series transducerized smart electric screwdrivers continued
RIGHT ANGLE TRANSDUCERIZED MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
ECT40100-RA 313193 Right Angle 2.5–12.4
0.3–1.4
150–1500
2"
13 1/2"
1/4" F/Hex 2.8 lbs
ECT40200-RA
313194 Right Angle
6–30.1
0.7–3.4
100–900
2"
13 1/2"
1/4" F/Hex 2.8 lbs
ECT40300-RA
313195 Right Angle 8.9–44.3
1–5
100–620
2"
13 1/2"
1/4" F/Hex 2.8 lbs
ECT50100-RA 313076 Right Angle 8–39.8
0.9–4.5
100–1800
2"
13 1/2"
1/4" F/Hex 2.8 lbs
ECT50104-RA 313077 Right Angle 8–39.8
0.9–4.5
100–1800
2"
13 1/2"
3/8" Sq. Dr.
2.8 lbs
EPT50120-RA 313196 Right Angle 11.5–57.5
1.3–6.5
100–1250
2"
13 1/2"
1/4" F/Hex
3 lbs
EPT50124-RA 313088 Right Angle 11.5–57.5
1.3–6.5
100–1250
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
ECT50150-RA 313078 Right Angle 13.3–66.4
1.5–7.5
100–950
2"
13 1/2"
1/4" F/Hex
3 lbs
ECT50154-RA 313079 Right Angle 13.3–66.4
1.5–7.5
100–950
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
ECT50200-RA 313080 Right Angle 20.4–101.8
2.3 - 11.5
50–690
2"
13 1/2"
1/4" F/Hex
3 lbs
ECT50204-RA 313081
Right Angle 20.4–101.8
2.3 - 11.5
50–690
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
ECT50300-RA 313082 Right Angle 28.3–141.6
3.2–16
50–470
2"
13 1/2"
1/4" F/Hex
3 lbs
ECT50304-RA 313083 Right Angle 28.3–141.6
3.2–16
50–470
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
ECT50500-RA 313086 Right Angle 42.5–212.4
4.8–24
50–310
2"
13 1/2"
1/4" F/Hex 3.3 lbs
ECT50504-RA 313179 Right Angle 42.5–212.4
4.8–24
50–310
2"
13 1/2"
3/8" Sq. Dr.
3.3 lbs
ECT50604-RA 313185 Right Angle 58.4–292.1
6.6–33
50–200
2"
13 1/2"
3/8" Sq. Dr.
3.3 lbs
ECT50804-RA 313187 Right Angle 70.8–354
8–40
50–160
2"
13 1/2"
3/8" Sq. Dr.
3.5 lbs
ECT50805-RA 313192 Right Angle 70.8–354
8–40
50–160
2"
13 1/2"
1/2" Sq. Dr.
3.5 lbs
ECT50904-RA 313181
Right Angle 100.9–504.5
11.4–57
50–115
2"
13 1/2"
3/8" Sq. Dr.
3.5 lbs
ECT50905-RA 313200 Right Angle 100.9–504.5
11.4–57
50–115
2"
13 1/2"
1/2" Sq. Dr.
3.5 lbs
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
13
Mountz ECT-Series transducerized smart electric screwdrivers continued
ROBOTIC TRANSDUCERIZED MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
ECT40100-R+C 313164 Remote Start
2.5–12.4
0.3–1.4
150–1500
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT40200-R+C 313162 Remote Start
6–30.1
0.7–3.4
100–900
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT40300-R+C 313167 Remote Start
8.9–44.3
1–5
100–620
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT50100-R 313089 Remote Start
8–39.8
0.9–4.5
100–1800
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT50104-R 313090 Remote Start
8–39.8
0.9–4.5
100–1800
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
ECT50200-R 313091
Remote Start 20.4–101.8
2.3–11.5
50–690
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT50204-R 313092 Remote Start 20.4–101.8
2.3–11.5
50–690
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
ECT50300-R 313093 Remote Start 28.3–141.6
3.2–16
50–470
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
ECT50304-R 313094 Remote Start 28.3–141.6
3.2–16
50–470
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
ECT50500-R 313095 Remote Start 42.5–212.4
4.8–24
50–310
1 1/2"
13 1/8"
1/4" F/Hex 2.7 lbs
ECT50504-R 313096 Remote Start 42.5–212.4
4.8–24
50–310
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.7 lbs
ECT50604-R 313097 Remote Start 58.4–292.1
6.6–33
50–200
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.7 lbs
ECT50804-R 313098 Remote Start 70.8–354
8–40
50–160
1 1/2"
13 5/8"
3/8" Sq. Dr.
2.8 lbs
ECT50805-R
313099 Remote Start 70.8–354
8–40
50–160
1 1/2"
13 5/8"
1/2" Sq. Dr.
2.8 lbs
ECT50904-R 313100 Remote Start 100.9–504.5
11.4–57
50–115
1 1/2"
13 5/8"
3/8" Sq. Dr.
2.8 lbs
ECT50905-R
313101
Remote Start 100.9–504.5
11.4–57
50–115
1 1/2"
13 5/8"
1/2" Sq. Dr.
2.8 lbs
Precision torque accuracy: ±5% CW / ±7% CCW with compensation (±10% standard)
14
Mountz EC-Series smart electric screwdrivers
IN-LINE MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
EC40000
313169 Lever Start
0.7–3.5
0.1–0.4
150–2000
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
EC40050
313170 Lever Start
1.2–6.1
0.15–0.7
150–2000
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
EC40100
313171
Lever Start
2.4–12.2
0.3–1.4
150–1500
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
EC40200
313172 Lever Start
5.9–29.5
0.7–3.3
100–900
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
EC40300
313173
Lever Start
8.7–43.4
1–4.9
100–620
1 1/2"
10 3/4"
1/4" F/Hex
1.8 lbs
EC50000
313006 Lever Start
2.1–10.4
0.2–1.2
150–2000
1 1/2"
11 1/8"
1/4" F/Hex
1.8 lbs
EC50050
313007 Lever Start
3.8–19.1
0.4–2.2
150–2000
1 1/2"
11 1/8"
1/4" F/Hex
1.8 lbs
EC50100
313008 Lever Start
7–34.7
0.8–3.9
150–1500
1 1/2"
11 1/8"
1/4" F/Hex
1.8 lbs
EC50104
313201
Lever Start
7–34.7
0.8–3.9
150–1500
1 1/2"
11 1/4"
3/8" Sq. Dr.
1.8 lbs
EC50150
313009 Lever Start
13–65.1
1.5–7.4
100–950
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
EC50154
313202 Lever Start
13–65.1
1.5–7.4
100–950
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
EC50200
313010 Lever Start
15.6–78.1
1.8–8.8
50–690
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
EC50204
313203 Lever Start
15.6–78.1
1.8–8.8
50–690
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
EC50300
313011
Lever Start
24.3–121.5
2.8–13.7
50–470
1 1/2"
11 1/8"
1/4" F/Hex
2 lbs
EC50304
313204 Lever Start
24.3–121.5
2.8–13.7
50–470
1 1/2"
11 1/4"
3/8" Sq. Dr.
2 lbs
EC50554
313205 Lever Start
46.9–234.3
5.3–26.5
50–260
1 1/2"
11 1/4"
3/8" Sq. Dr.
2.3 lbs
EC50704
313206 Lever Start
60.8–303.8
6.9–34.3
50–180
1 1/2"
11 3/4"
3/8" Sq. Dr.
2.5 lbs
EC50705
313207 Lever Start
60.8–303.8
6.9–34.3
50–180
1 1/2"
11 3/4"
1/2" Sq. Dr.
2.5 lbs
EC50854
313208 Lever Start
86.8–434
9.8–49
50–135
1 1/2"
11 3/4"
3/8" Sq. Dr.
2.5 lbs
EC50855
313209 Lever Start
86.8–434
9.8–49
50–135
1 1/2"
11 3/4"
1/2" Sq. Dr.
2.5 lbs
Accuracy ± 10% CW/CCW standard
15
Mountz EC-Series smart electric screwdrivers continued
PISTOL GRIP MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
EC50000-PB EC50000-PT EC50050-PB EC50050-PT EC50100-PB EC50100-PT EC50104-PB EC50104-PT EC50120-PB EC50120-PT EC50124-PB EC50124-PT EC50200-PB EC50200-PT EC50204-PB EC50204-PT EC50300-PB EC50300-PT EC50304-PB EC50304-PT EC50500-PB EC50500-PT EC50504-PB EC50504-PT EC50604-PB EC50604-PT EC50804-PB EC50804-PT EC50805-PB EC50805-PT EC50904-PB EC50904-PT EC50905-PB EC50905-PT
313012 313017 313013 313018 313014 313019 313210 313222 313211 313223 313212 313224 313015 313020 313213 313225 313016 313021 313214 313226 313215 313227 313216 313228 313217 313229 313218 313230
Pistol Grip
2.1–10.4
0.2–1.2
150–2000
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip 3.8–19.1
0.4–2.2
150–2000
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip 7.8–39.1
0.9–4.4
150–1500
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip 7.8–39.1
0.9–4.4
150–1500
2"
8 1/3"
3/8" Sq. Dr.
2.2 lbs
Pistol Grip 11.3–56.4
1.3–6.4
100–1250
2"
8 1/3"
1/4" F/Hex 2.2 lbs
Pistol Grip 11.3–56.4
1.3–6.4
100–1250
2"
8 1/3"
3/8" Sq. Dr.
2.2 lbs
Pistol Grip 19.1–95.5
2.2–10.8
50–690
2"
9"
1/4" F/Hex 2.2 lbs
Pistol Grip 19.1–95.5
2.2–10.8
50–690
2"
9"
3/8" Sq. Dr.
2.2 lbs
Pistol Grip 27.8–138.9
3.1–15.7
50–470
2"
9"
1/4" F/Hex 2.4 lbs
Pistol Grip 27.8–138.9
3.1–15.7
50–470
2"
9"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 41.7–208.3
4.7–23.5
50–310
2"
9 1/2"
1/4" F/Hex 2.4 lbs
Pistol Grip 41.7–208.3
4.7–23.5
50–310
2"
9 1/2"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 55.6–277.7
6.3–31.4
50–200
2"
9 1/2"
3/8" Sq. Dr.
2.4 lbs
Pistol Grip 69.4–347.2
7.9–39.2
50–160
2"
9 1/2"
3/8" Sq. Dr.
2.75 lbs
313219 313231
Pistol Grip 69.4–347.2
7.9–39.2
50–160
2"
9 1/2"
1/2" Sq. Dr.
2.75 lbs
313220 313232 313221 313233
Pistol Grip 86.8–434
9.8–49
50–115
2"
9 1/2"
3/8" Sq. Dr.
2.75 lbs
Pistol Grip 86.8–434
9.8–49
50–115
2"
9 1/2"
1/2" Sq. Dr.
2.75 lbs
Note: PB models have power tool cable connection located at the bottom grip section of the tool. PT models have power tool cable connection located at the top section of the tool.
Accuracy ± 10% CW/CCW standard
16
Mountz EC-Series smart electric screwdrivers continued
RIGHT ANGLE MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
EC40000-RA
313174 Right Angle 0.7–3.5
0.1–0.4
150–2000
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC40050-RA 313175 Right Angle
1.2–6.1
0.15–0.7
150–2000
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC40100-RA 313176 Right Angle 2.4–12.2
0.3–1.4
150–1500
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC40200-RA
313177 Right Angle 5.9–29.5
0.7–3.3
100–900
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC40300-RA
313178 Right Angle 8.7–43.4
1–4.9
100–620
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC50100-RA 313024 Right Angle 7.8–39.1
0.9–4.4
150–1500
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC50104-RA 313234 Right Angle 7.8–39.1
0.9–4.4
150–1500
2"
13 1/2"
3/8" Sq. Dr.
2.8 lbs
EC50120-RA 313235 Right Angle 11.3–56.4
1.3–6.4
100–1250
2"
13 1/2"
1/4" F/Hex 2.8 lbs
EC50124-RA 313236 Right Angle 11.3–56.4
1.3–6.4
100–1250
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
EC50150-RA 313025 Right Angle 13–65.1
1.5–7.4
100–950
2"
13 1/2"
1/4" F/Hex
3 lbs
EC50154-RA 313237 Right Angle 13–65.1
1.5–7.4
100–950
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
EC50200-RA 313026 Right Angle 19.1–95.5
2.2–10.8
50–690
2"
13 1/2"
1/4" F/Hex
3 lbs
EC50204-RA 313238 Right Angle 19.1–95.5
2.2–10.8
50–690
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
EC50300-RA
313027 Right Angle 27.8–138.9
3.1–15.7
50–470
2"
13 1/2"
1/4" F/Hex
3 lbs
EC50304-RA 313239 Right Angle 27.8–138.9
3.1–15.7
50–470
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
EC50500-RA 313240 Right Angle 41.7–208.3
4.7–23.5
50–310
2"
13 1/2"
1/4" F/Hex
3 lbs
EC50504-RA 313241
Right Angle 41.7–208.3
4.7–23.5
50–310
2"
13 1/2"
3/8" Sq. Dr.
3 lbs
EC50604-RA 313242 Right Angle 55.6–277.7
6.3–31.4
50–200
2"
13 1/2"
3/8" Sq. Dr.
3.3 lbs
EC50804-RA 313243 Right Angle 69.4–347.2
7.9–39.2
50–160
2"
13 1/2"
3/8" Sq. Dr.
3.5 lbs
EC50805-RA 313244 Right Angle 69.4–347.2
7.9–39.2
50–160
2"
13 1/2"
1/2" Sq. Dr.
3.5 lbs
EC50904-RA 313245 Right Angle 86.8–434
9.8–49
50–115
2"
13 1/2"
3/8" Sq. Dr.
3.5 lbs
EC50905-RA 313246 Right Angle 86.8–434
9.8–49
50–115
2"
13 1/2"
1/2" Sq. Dr.
3.5 lbs
Accuracy ± 10% CW/CCW standard
17
Mountz EC-Series smart electric screwdrivers continued
ROBOTIC MODELS
TORQUE RANGES
ITEM NO.
DRIVER TYPE
ADJUSTABLE SPEED RPM
GRIP DIAMETER
DRIVE SIZE
MODEL
LENGTH
WEIGHT
LBF.IN
N. M
EC40000-R+C 313180 Remote Start
0.7–3.5
0.1–0.4
150–2000
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC40050-R+C 313182 Remote Start
1.2–6.1
0.15–0.7
150–2000
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC40100-R+C 313184 Remote Start
2.4–12.2
0.3–1.4
150–1500
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC40200-R+C 313186 Remote Start
5.9–29.5
0.7–3.3
100–900
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC40300-R+C 313188 Remote Start
8.7–43.4
1–4.9
100–620
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50000-R 313028 Remote Start
2.1–10.4
0.2–1.2
150–2000
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50050-R
313029 Remote Start
3.8–19.1
0.4–2.2
150–2000
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50100-R
313030 Remote Start
7.8–39.1
0.9–4.4
150–1500
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50104-R
313165 Remote Start
7.8–39.1
0.9–4.4
150–1500
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
EC50120-R
313166 Remote Start
11.3–56.4
1.3–6.4
100–1250
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50124-R
313247 Remote Start
11.3–56.4
1.3–6.4
100– 1250
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
EC50200-R
313032 Remote Start
19.1–95.5
2.2–10.8
50–690
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50204-R
313248 Remote Start
19.1–95.5
2.2–10.8
50–690
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
EC50300-R
313033 Remote Start 27.8–138.9
3.1–15.7
50–470
1 1/2"
13 1/8"
1/4" F/Hex 2.4 lbs
EC50304-R
313249 Remote Start 27.8–138.9
3.1–15.7
50–470
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.4 lbs
EC50500-R
313250 Remote Start 41.7–208.3
4.7–23.5
50–310
1 1/2"
13 1/8"
1/4" F/Hex 2.7 lbs
EC50504-R
313251
Remote Start 41.7–208.3
4.7–23.5
50–310
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.7 lbs
EC50604-R
313252 Remote Start 55.6–277.7
6.3–31.4
50–200
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.7 lbs
EC50804-R
313253 Remote Start 69.4–347.2
7.9–39.2
50–160
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.8 lbs
EC50805-R
313254 Remote Start 69.4–347.2
7.9–39.2
50–160
1 1/2"
13 1/8"
1/2" Sq. Dr.
2.8 lbs
EC50904-R
313255 Remote Start 86.8–434
9.8–49
50–115
1 1/2"
13 1/8"
3/8" Sq. Dr.
2.8 lbs
EC50905-R
313256 Remote Start 86.8–434
9.8–49
50–115
1 1/2"
13 1/8"
1/2" Sq. Dr.
2.8 lbs
Accuracy ± 10% CW/CCW standard
18
ACCESSORIES
19
ACCESSORIES
Stands and brackets
Vertical Controller Stand The vertical stand is an accessory option to mount the ECD or ECTD Controller for placement on an assembly workbench station. Vertical Controller Stand Item #310203
Wall Mount Bracket The wall mount bracket is an accessory option for the ECD or ECTD controller. It can be firmly installed on the wall with 4 screws. Wall Mount Bracket Item #310215
Pistol Grip Side Handle The pistol grip side handle is an optional accessory that mounts on either side for additional handgrip, greater control, and versatility. For use with only pistol grip models for ECT-Series and EC-Series smart screwdrivers. Pistol Grip Side Handle Item # 313199
20
ACCESSORIES
Bit Socket Trays Error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the chosen socket or bit. The device connects to the ECD or ECTD controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening sequences and workflows.
LCD MODELS Bit Socket Tray (4 bit holders) Item #310185 Includes four 7.5 mm bit holders Bit Socket Tray (8 bit holders) Item #310186 Includes eight 7.5 mm bit holders Bit Socket Tray (12 bit holders) Item #310187 Includes twelve 7.5 mm bit holders. Bit Socket Tray (16 bit holders) Item #310188 Includes sixteen 7.5 mm bit holders
Note: Additional bit holder insert sizes are available. See options on the next page.
21
ACCESSORIES
Bit socket configuration process The Bit Socket Tray system requires three components: 1. Select Bit Socket Tray option (see previous page) 2. Add SMPS adapter 3. Select communication cable that connects the Bit Socket Tray to the ECD and ECTD Controller
SMPS Adapter (24VDC 1A) Item #310102 Includes a UL 2P 110V Power cord plug.* Power Cord for SMPS Adapter (220V CE Plug) Item #310110
Cable 25P I/O (M-M) 3 meters Item #310112 Cable 25P I/O (M-M) 5 meters Item #310115
*Note: For 220V, purchase Item #310110 along with #310102
Bit Holders Additional bit holder inserts can be purchased separately for the bit socket tray.
Bit Holder (Hole size 18mm) Item #310104 Bit Holder (Hole size 15mm) Item #310105
Bit Holder (Hole size 10mm) Item #310106 Bit Holder (Hole size 7.5mm) Item #310107
Bit Holder (Hole size 3mm) Item #310108 Bit Holder (Plain) Item #310109
22
ACCESSORIES
44P I/O Wiring Box It provides easy and convenient wiring for 12 inputs and outputs for a ECD, ECTD or ADC controller by sharing one single 24V power source (Input power: 24VDC 1A). A I/O Cable is needed to connect to a controller.
1A
OUT 1
1A
OUT 2
1A
OUT 3 OUT COM
I/O Wiring Box Item #310055 Note: It requires an AC Adapter, Item #310102
I/O Cable 3m (44P male to 25P male) Item #310057
D_SUB 44P
In 1
In 10
Out 4
–
Out Com
1
10
19
28
37
In 2
In 11
Out 5
Out Com
–
2
11
20
29
38
In 3
In 12
Out 6
Out Com
–
3
12
21
30
39
In 4
–
Out 7
24V+
–
4
13
22
31
40
In 5
In Com
Out 8
24V+
–
5
14
23
32
41
In 6
In Com
Out 9
24V+
–
6
15
24
33
42
In 7
Out 1
Out 10
–
–
7
16
25
34
43
In 8
Out 2
Out 11
Out Com
–
8
17
26
35
44
In 9
Out 3
Out 12
Out Com
9
18
27
36
23
ACCESSORIES
Telescopic Bit Cushions The telescopic bit cushion reduces impact and vibration transmitted in the screw fastening process. Ideal for fastening delicate components such as disk drives, plastics, and electronics. Commonly used with the robotic screwdriver models.
TBC-1 Item #310200
TBC-2 Item #310201
Compatible with ECT screwdriver models: ECT50100-R, ECT50200-R, ECT50300-R, and ECT50500-R (1/4 F/Hex models) see page 14 for ECT-Series robotic models. Compatible with EC-Series models: EC50000-R, EC50050-R, EC50100-R, EC50120-R EC50150-R, EC50200-R, EC50300-R, and EC50500-R " (1/4 F/Hex models) see page 18 for EC-Series robotic models.
Compatible with ECT-Series screwdriver models: EC50000-R, EC50050-R, EC50100-R, EC50150-R, and EC50200-R (1/4 F/Hex models) Compatible with ECT-Series models: ECT50104-R, ECT50204-R, ECT50304-R, ECT50504-R, ECT50604-R, ECT50804-R, and ECT50904-R (3/8 Sq. Dr. models) see page 14 for ECT-Series robotic models. Compatible with EC-Series models: EC50104-R, EC50124-R EC50204-R, EC50304-R, EC50504-R, EC50604-R, EC50804-R, and EC50904-R (3/8 Sq. Dr. models) see page 18 for EC-Series robotic models.
24
ACCESSORIES
Power tool cables Each EC and ECT electric screwdriver is supplied with the standard 3-meter length cable. The driver cable connects the EC and ECT-Series electric screwdriver to the ECD or ECTD controller.
STANDARD POWER TOOL CABLES FOR EC AND ECT-SERIES 3m length cable Item #310210 5m length cable Item #310211 8m length cable Item #310212 10m length cable Item #310213
ECD and ECTD controller cables Various supporting cables for the controllers.
RS232 Cable (DB9 male x DB9 female, 2m) Item #773856
Cable (USB to RS232 adapter) Item #773069
I/O Cable 3m (44P male to 25P male) Item #310057
25
ACCESSORIES
Vacuum adapter kits Vacuum adapter kits can be mounted on an electric screwdriver. The screwdriver is fitted with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool itself. This kit is a useful, time-saving device that works with most fasteners.
Item #310075 Specification: For 1/4 F/Hex Dr, M20 Bit: Ohmi V-17, 70mmL
Screwdriver types: EC40000, EC40050, EC40100, EC40200, EC40300, EC50000, EC50050, ECT40100, ECT40200, ECT40300 Item #310076 Specification: For 1/4 F/Hex Dr, M23 Bit: Ohmi V-17, 70mmL Screwdriver types: EC50100, EC50150, EC50200, EC50300, ECT50100, ECT50150, ECT50200, ECT50300 Note: Mouthpiece and bit purchased separately.
M23 X 1PT
OHMI V-05 DIA 4MM–64ML
OHMI V-17 HEX 1/4–70ML
Torque cover bit holders Provides better bit concentricity for a long length bit.
M23 X 1PT
M23 X 1PT
1/4 HEX M23
1/4 HEX M20
Item #310078 Specification: For 1/4 F/Hex Dr, M20 Bit: Ohmi V-17, 70mmL Screwdriver types: EC40000, EC40050, EC40100, EC40200, EC40300, EC50000, EC50050, ECT40100, ECT40200, ECT40300
Item #310079 Specification: For 1/4 F/Hex Dr, M23 Bit: Ohmi V-17, 70mmL Screwdriver types: EC50100, EC50150, EC50200, EC50300, ECT50100, ECT50150, ECT50200, ECT50300
26
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