PRODUCT OVERVIEW
FEATURE
WHAT IS IT?
ADVANTAGE
END USER BENEFIT
• Process of recording and storing the torque & fastening data
• Automate data collection • Data centralization • Uniform data • Accurate real-time and historical information
• Ensure conformity with quality standards & regulatory compliances • Accumulate fastening data efficiently into a database • Capturing and analyzing data • Document the assembly process • Ensure high-quality standards • Improve productivity & quality • Safeguards against fastening failures • Prevent defects • Reduce scrap rates • Improve production efficiency • Monitor the assembly process • Enhance process reliability & efficiency • Reduce processing time • Improve consistency and quality • Decrease downtime • Increase production rate • Reduce tooling costs • Minimize the number of workstations • Optimize workstation cycle time • DC integrates with existing process control software • Real-time monitoring and notifications • Digital signals for communication with external devices such as PLC • Maximize production capacity • Lower production lead times & bottlenecks. • Flexible and agile to respond to demand shifts • Tool data management • Predictive tool maintenance. • Improve productivity and profitability • Gain visibility into fastening process data • Optimize manufacturing process • Ensures fastening precision and accuracy • Enhance the detection of fastening errors • A documented and traceable torque tool
Data Collection
• Mistake-proofing • Implementation of fail-safe process and mechanism
• Ensures correct torque is applied • Eliminates risk in the process • Prevent fastening failures • Real-time monitoring and error detections • Detects cross-threading, omissions, unfinished rundowns
Error- Proofing
• Count the number of screws delivered • Detect and display fastening errors
Screw Counting
• Program assembly sequences & torque tolerances for each fastener • Group similar processes
• Create standardize fastening workflows • Optimize the tightening process • Streamline assembly workflow processes
Process Control
and assign a set of standardized tasks
• Achieve multiple fastening tasks with one tooling system
• A single tool system replaces up to 15 tools • Increase tooling efficiency • Lean manufacturing
Productivity
• Enables integration for line control monitoring techniques • 4.0 MES system ready
• Monitor fastening processes and tasks • Industry 4.0 equipped automation tool • Replace manual processes • Easy integration into a production line • Reduce production costs and time
I/O Interface
• Industrial fastening automation • Intelligent process automation
Automation
• Fastening torque data analysis • Performance metrics & equipment effectiveness • Data-driven manufacturing
Torque Data Analysis
• Standard Deviation, • Mean, Average, CP, CPK analytics
• Tool equipped with a transducer inside
• Transducer is constantly measuring torque in real-time and feeding data back into the system. • High degree of precision
Transducerized Tools
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